ADJUSTABLE FREQUENCY CURVE FOR FLYBACK CONVERTER AT GREEN MODE
A flyback converter with adjustable frequency curve includes a primary winding configured to receive an input voltage, a secondary winding coupled to the primary winding to generate an output DC voltage, a feedback circuit configured to receive the output DC signal and generate a feedback signal, a multi-mode control circuit, an auxiliary winding configured to provide power for operating the multi-mode control circuit, an exterior adjustable circuit connected between the auxiliary winding and the multi-mode controller for adjusting the input voltage level of the input feedthrough of the multi-mode control circuit, wherein the multi-mode control circuit configured to generate a switch control signal based on the information associated with the adjusted input signal through the input feedthrough of the multi-mode control circuit and the feedback signal, and a switching device configured to receive the switch control signal and change a current flowing through the primary winding.
The present invention relates to a flyback converter, and more particularly, a flyback converter with an adjustable frequency curve at green mode.
BACKGROUNDDue to most electronic devices, for example printer, notebook computer, monitor, household electric appliances, and smart phone, their interior power are DC powered, therefore it is necessary to convert AC power into DC power for those electronic devices.
Enhancing power converting efficiency and power saving capability have became more important in the field of AC/DC application. Full load efficiency has always been a major consideration in designing an AC/DC power supply. However, as more and more power adapters still consume power in a standby mode, how to further improving the power saving capability at light loads and load shedding conditions has became increasingly important.
More and more AC/DC power converters support standby mode and don't need to turn off power as usual, in other words electric equipments can still consume electric power even without executing their main functions. For limiting standby time and enhancing power efficiency in the entire load ranges, various kinds of standards have been regulated and the most important one them is the energy star established by the environment protection agency (EPA) of the USA government. Energy star includes many developing standards, which can enhance the power saving capability in no load and light load conditions, increase the power efficiency in normal operation.
Flyback converter is one of the widely used power supply topologies due to low cost and less components it has.
Flyback converters have been widely used for off-line power supply with power less than 100 Watts in electronic devices including printer, notebook computer, monitor, household electric equipments, smart phone and other 3C electronic products.
Normally, a flyback converter works in light load or no load condition, its output power is lower. If the flyback converter operates in a regular switching frequency, it has relatively higher portion of power loss causing the reduction of overall conversion efficiency. Generally, a switching power supply system's design parameters are decided while the specifications of a flyback converter are given. Because there are many specifications in the existing power supply systems, an optimizing power converting efficiency may not easy to reach by utilizing the same control IC to control the switching frequency curve of various flyback converters.
In order to solve the above mentioned issues, a flyback converter with an adjustable frequency curve at green mode is needed.
SUMMARY OF THE INVENTIONIn this invention, a flyback converter with an adjustable frequency curve at green mode is proposed.
A flyback converter with adjustable frequency curve includes a primary winding configured to receive an input voltage; a secondary winding coupled to the primary winding to generate an output DC voltage; a feedback circuit configured to receive the output DC signal and generate a feedback signal; a multi-mode control circuit; an auxiliary winding configured to provide power for operating the multi-mode control circuit; an exterior adjustable circuit connected between the auxiliary winding and the multi-mode control circuit for adjusting the input voltage level of the input feedthrough of the multi-mode control circuit, wherein the multi-mode control circuit configured to generate a switch control signal based on the information associated with the adjusted input signal through the input of the multi-mode control circuit and the feedback signal; and a switching device configured to receive the switch control signal and to change a current flowing through the primary winding.
The exterior adjustable circuit further includes a curve selection detecting circuit in the interior of the multi-mode control circuit for detecting an input voltage from the exterior adjustable circuit and for selecting a frequency-reducing curve based on the detected voltage.
The curve selection detecting circuit includes a comparator circuit with an input connected to the exterior for detecting input voltage signals, an output for generating control signals, and a frequency-reducing curve selection circuit connected to the output of the comparator for selecting a frequency-reducing curve base on the control signals of the comparator.
The exterior adjustable circuit is a resistor connected between the auxiliary winding and the zero crossing voltage detection (QRD) pin of the multi-mode control circuit.
The multi-mode control circuit includes a voltage input for providing a power to operate the multi-mode control circuit; a switching device current sense input for generating current sense signal of the switching device; a feedback signal input for generating feedback voltage signal; a comparator circuit having an input connected to the exterior adjustable circuit for detecting input voltage; a frequency-reducing curve selection circuit connected to the output of the comparator circuit for selecting a frequency-reducing curve according to a control signal from the output of the comparator circuit; a quasi-resonant valley detection circuit connected to the exterior adjustable circuit for detecting the qusai-resonant valley or zero crossing voltage; a multi-mode control module configured to receive the feedback voltage, the zero crossing voltage, and the signal from the frequency-reducing curve selection circuit for generating a control signal; a PWM comparator configured to perform a logic operation and generate a corresponding signal by comparing the received current sense signal and the feedback signal; a SR flip-flop configured to receive the control signal from the multi-mode control circuit through its set terminal and the logic operation signal from the PWM comparator through its reset terminal for generating a control signal; and a gate driver configured to receive the control signal from the SR flip-flop to control the switching device.
The multi-mode control module contains a mode selection circuit having a plurality of comparators and logic selections. A continuous conduction mode (CCM), a quasi-resonant mode, a green mode, and a burst mode are respectively connected to the mode selection circuit. The control mode of the system can be determined by logic selections through comparing the received zero crossing voltage, the input signal from the frequency-reducing selection circuit and the feedback signal.
The voltage input further comprises a UVLO/OVP circuit for providing the multi-mode control circuit under-voltage lockout/over voltage protection function.
The components, characteristics and advantages of the present invention may be understood by the detailed descriptions of the preferred embodiments outlined in the specification and the drawings attached:
Some preferred embodiments of the present invention will now be described in greater detail. However, it should be recognized that the preferred embodiments of the present invention are provided for illustration rather than limiting the present invention. In addition, the present invention can be practiced in a wide range of other embodiments besides those explicitly described, and the scope of the present invention is not expressly limited except as specified in the accompanying claims.
In general, a flyback converter, for example the conventional one as shown in
Conventional continuous conduction mode (CCM) and discontinuous conduction mode (DCM) operations used in a flyback converter can result a significant conduction loss. For increasing the converter's efficiency and power saving capability, soft operation mode such as quasi-resonant (QR) mode has been applied in the flyback converter. In QR mode operation, the conduction voltage of the switching device in the primary side is reduced by enabling the energy stored in the capacitor during the previous OFF state been discharged and sent back to the power supply. This can largely enhance the power efficiency. For increasing the power saving efficiency in the entire load range, the flyback converter has to work at various operation modes depending on the load condition, for example at a frequency foldback mode (FFM) for gradually reducing the converter's switching frequency or at a power saving mode. As the load decreased gradually, the flyback converter operates at FFM mode can gradually reduce the converter's switching frequency. As the load is very small or in no load condition, the flyback converter with pulse skipping technique takes on a hysteresis mode, which can be called burst or power saving mode, for reducing switching loss and enhancing the power saving capability in the same time. In some applications, the flyback converter will apply a front-end power factor correction pre-regulator to disable the power factor correction function for further improving power saving.
Reducing switching frequency can lower power loss, especially in light load condition. However, for preventing magnetic elements of the flyback converter from saturating during operation, a pulse width from the pulse width modulation (PWM) generator needs to be controlled. To achieve the above-mentioned power saving requirement, there are more and more power converter utilize quasi-resonant and valley voltage switching techniques including pulse skipping technique for multi-mode operation. By applying these techniques, an AC/DC adapter can provide high efficiency and power saving capability in the entire load range. There are more and more power saving IC chips utilize the above-mentioned techniques to control power converters with different architectures. For pursuing high average conversion efficiency, taking on different operation modes of a flyback converter at various load conditions can be a practical approach. A flyback converter with multi-mode function can operate at: (1) continuous conduction mode in heavy load condition, quasi-resonant mode in medium load, at the QR mode, the frequency varies depending on the line voltage and the load conditions; (2) frequency foldback mode (FFM) in light load condition, in this mode dead time tdead can be prolonged for reducing the switching frequency and keep the on-time ton of the MOSFET switch unchanged; (3) green mode in ultra-light load, at such load levels, it's easier to maintain output voltage regulation. So there's switching only when the output voltage is moving out of regulation; (4) burst mode in no load conditions.
With reference to the circuit diagram of
In the present invention, the multi-mode control circuit changes the mode of operation according to switching frequency and comp pin voltage (FB). As shown in
A PWM comparator 311 receives a sensed voltage across the CS pin (Vsense signal) from a inverting (−) terminal and a feedback signal VCOMP (FB) from a non-inverting terminal (+) terminal. The PWM comparator 311 can perform a logical operation and send a corresponding signal to the reset terminal R of the SR flip-flop 313 based on the received signal, the multi-mode control module 309 receives output signals from the QR valley detection circuit 303 and the curve selection detecting circuit 340, and a feedback signal (VCOMP) from COMP pin to select an operation mode and control the output signal of an oscillator (not shown). The SR flip-flop 313 will perform logic operations and send corresponding signals through the inverting output terminal Q to control the gate driver 315 according to the input signals.
Generally, a switching power supply system's design parameters are decided while the specifications of a flyback converter are given. Because there are many specifications in the existing power supply systems, therefore an optimized power converting efficiency may not easy to reach by utilizing the same control IC to control the switching frequency curve of different flyback converters. In order to solve the above mentioned issues, a flyback converter with an exterior voltage adjusting circuit connects to a multi-mode control IC with an adjustable frequency curve selection at green mode is provided.
As illustrated in
The present invention has the features and advantages:
(1) the flyback converter provides a multi-mode control IC with an adjustable frequency curve selection, a frequency-reducing curve can be adjusted by an exterior circuit connected to the multi-mode control IC;
(2) there are more options for applying same control IC in different power supply systems;
(3) the amounts of component stocking for producing a power supply can be reduced and the power supply also can be cost down.
As will be understood by persons skilled in the art, the foregoing preferred embodiment of the present invention illustrates the present invention rather than limiting the present invention. Having described the invention in connection with a preferred embodiment, modifications will be suggested to those skilled in the art. Thus, the invention is not to be limited to this embodiment, but rather the invention is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims, the scope of which should be accorded the broadest interpretation, thereby encompassing all such modifications and similar structures. While the preferred embodiment of the invention has been illustrated and described, it will be appreciated that various changes can be made without departing from the spirit and scope of the invention.
Claims
1. A flyback converter with adjustable frequency curve comprising:
- a primary winding configured to receive an input voltage;
- a secondary winding coupled to the primary winding and connected to a rectifier circuit to generate an output DC voltage;
- a feedback circuit coupled to output of the rectifier circuit of the secondary winding to generate a feedback signal;
- a multi-mode control circuit including: a voltage input for providing a power to operate the multi-mode control circuit; a switching device current sense input for providing a current sense signal of the switching device and generating a control signal; a feedback signal input for providing a feedback signal; a comparator circuit having an input connected to the exterior adjustable circuit for detecting an input voltage and generating a control voltage; a quasi-resonant valley detection circuit having an input connected to the exterior adjustable circuit for performing quasi-resonant valley detection or zero crossing detection; a multi-mode control module configured to receive the feedback signal, the quasi-resonant valley detection signal, and the signal from the frequency-reducing curve selection circuit for generating a control signal; a pulse width modulation comparator configured to perform a logic operation and generate a corresponding signal by comparing the received current sense signal and feedback signal;
- a SR flip-flop configured to receive the control signal from the multi-mode control module through its set terminal and the logic operation signal through its reset terminal for generating a control signal through its output; and
- a gate driver configured to receive the control signal from the SR flip-flop for controlling the switching device;
- an auxiliary winding is configured to provide power for operating the multi-mode control circuit;
- an exterior adjustable circuit connected between the auxiliary winding and the multi-mode control circuit for adjusting the input voltage level of the input feedthrough of the multi-mode control circuit, wherein the multi-mode control circuit is configured to generate a switch control signal based on the information associated with the adjusted input signal through the input feedthrough of the multi-mode control circuit and the feedback signal; and
- a switching device connected to the primary winding and the multi-mode control circuit to receive the switch control signal and change a current flowing through the primary winding.
2. The flyback converter with adjustable frequency curve of claim 1, wherein the exterior adjustable circuit further includes a curve selection detecting circuit in the interior of the multi-mode control circuit been connected to for detecting the input signal from the exterior adjustable circuit and providing frequency-reducing curve selection.
3. The flyback converter with adjustable frequency curve of claim 2, wherein the curve selection detecting circuit includes:
- a comparator circuit having its input connected to an exterior adjustable circuit for detecting an input voltage and generating a control signal; and
- a frequency-reducing selection circuit connected to the output of the comparator circuit for performing a frequency-reducing curve selection based on the control signal generated from the comparator circuit.
4. The flyback converter with adjustable frequency curve of claim 1, wherein the exterior adjustable circuit is a resistor connected in series to a zero crossing detection (ZCD) pin of the multi-mode control circuit.
5. (canceled)
6. The flyback converter with adjustable frequency curve of claim 1, wherein the multi-mode control module includes:
- a mode selection circuit comprising a plurality of voltage comparators and logic selections;
- a continuous conduction mode;
- a quasi-resonant mode;
- a green mode; and
- a burst mode, wherein the continuous conduction module, the quasi-resonant module, the green module, and the burst are configured to connect to the mode selection circuit individually for determining a operation mode of the flyback converter through the logical selections based on the quasi-resonant valley detection signal, the signal from the frequency-reducing curve selection circuit and the feedback signal.
7. The flyback converter with adjustable frequency curve of claim 1, wherein the voltage input further includes a under-voltage lockout/over-voltage protection (UVLO/OVP) circuit for protecting the multi-mode control circuit.
8. The flyback converter with adjustable frequency curve of claim 1, wherein the switching device is a MOSFET.
9. The flyback converter with adjustable frequency curve of claim 1, wherein the primary winding and the secondary winding are coupled through a transformer.
10. The flyback converter with adjustable frequency curve of claim 1, wherein the feedback circuit includes a shunt regular and a photocoupler, the photocoupler is composed of a light emitting diode and a phototransistor.
11. A flyback converter with adjustable frequency curve comprising:
- a primary winding configured to receive an input voltage;
- a secondary winding coupled to the primary winding and connected to a rectifier circuit to generate an output DC voltage;
- a feedback circuit coupled to output of the rectifier circuit of the secondary winding to generate a feedback signal;
- a multi-mode control circuit with a curve selection detecting circuit in its interior, wherein the curve selection detecting circuit includes: a comparator circuit having its input connected to an exterior adjustable circuit for detecting an input voltage and generating a control signal; and a frequency-reducing selection circuit connected to the output of the comparator circuit for performing a frequency-reducing curve selection based on the control signal outputting from the comparator circuit, wherein the frequency-reducing selection circuit includes: a decoder; a reference current source; a current adjusting selection circuit; and a curve adjusting circuit, wherein the reference current source flows into the current adjusting selection circuit and decide an adjustment current through receiving output signals from the comparator circuit by the decoder, the adjustment current instructs the current adjusting selection circuit to make a frequency-reducing curve selection;
- an auxiliary winding is configured to provide power for operating the multi-mode control circuit;
- an exterior adjustable circuit connected between the auxiliary winding and the curve selection detecting circuit of the multi-mode control circuit for adjusting an input voltage level of an input feedthrough of the multi-mode control circuit, wherein the multi-mode control circuit is configured to generate a switch control signal based on the information associated with the adjusted input signal through the input feedthrough of the multi-mode control circuit and the feedback signal; and
- a switching device connected to the primary winding and the multi-mode control circuit to receive the switch control signal and change a current flowing through the primary winding.
12. (canceled)
13. (canceled)
14. The flyback converter with adjustable frequency curve of claim 11, wherein the exterior adjustable circuit is a resistor connected in series to a zero crossing detection (ZCD) pin of the multi-mode control circuit.
15. A flyback converter with adjustable frequency curve of claim 11, wherein the multi-mode control circuit further includes:
- a voltage input for providing a power to operate the multi-mode control circuit;
- a switching device current sense input for providing a current sense signal of the switching device and generating a control signal;
- a feedback signal input for providing a feedback signal;
- a quasi-resonant valley detection circuit having an input connected to the exterior adjustable circuit for performing quasi-resonant valley detection or zero crossing detection;
- a multi-mode control module configured to receive the feedback signal, the quasi-resonant valley detection signal, and the signal from the curve selection detecting circuit for generating a control signal;
- a pulse width modulation comparator configured to perform a logic operation and generate a corresponding signal by comparing the received current sense signal and feedback signal;
- a SR flip-flop configured to receive the control signal from the multi-mode control module through its set terminal and the logic operation signal from the pulse width modulation comparator through its reset terminal for generating a control signal through its output; and
- a gate driver configured to receive the control signal from the SR flip-flop for controlling the switching device.
16. The flyback converter with adjustable frequency curve of claim 15, wherein multi-mode control module includes:
- a mode selection circuit comprising a plurality of voltage comparators and logic selections;
- a continuous conduction mode;
- a quasi-resonant mode;
- a green mode; and
- a burst mode, wherein the continuous conduction module, the quasi-resonant module, the green module, and the burst are configured to connect to the mode selection circuit individually for determining a operation mode of the flyback converter through the logical selections based on the quasi-resonant valley detection signal, the signal from the frequency-reducing curve selection circuit and the feedback signal.
17. The flyback converter with adjustable frequency curve of claim 15, wherein the voltage input further includes a under-voltage lockout/over-voltage protection (UVLO/OVP) circuit for protecting the multi-mode control circuit.
18. The flyback converter with adjustable frequency curve of claim 11, wherein the switching device is a MOSFET.
19. The flyback converter with adjustable frequency curve of claim 11, wherein the primary winding and the secondary winding are coupled through a transformer.
20. The flyback converter with adjustable frequency curve of claim 11, wherein the feedback circuit includes a shunt regular and a photocoupler, the photocoupler is composed of a light emitting diode and a phototransistor.
Type: Application
Filed: Mar 5, 2018
Publication Date: Jun 27, 2019
Inventors: Huang-Chi Lin (Nanjing), Chi-Hao Wu (Nanjing), Jun-Hsiung Huang (Nanjing)
Application Number: 15/911,556