SYSTEMS AND METHODS TO ENHANCE RADIAL SPRAY FROM A CATHETER
The present disclosure relates generally to the field of medical devices and, in particular, the present disclosure relates to methods and devices to enhance radial spray from a catheter, such as devices with flow distribution elements for a radial spray catheter, including for radial cryospray catheters.
This application claims the benefit of priority under 35 USC § 119 to U.S. Provisional Patent Application Ser. No. 62/633,121, filed Feb. 21, 2018, which is incorporated by reference herein in its entirety and for all purposes.
FIELDThe present disclosure relates generally to the field of medical devices. In particular, the present disclosure relates to methods and devices to enhance radial spray from a catheter. Devices with flow distribution elements for a radial spray catheter, including radial cryospray catheters, are disclosed.
BACKGROUNDVarious catheters are used within different body lumens for different applications, including to deliver fluids, as a diagnostic or treatment option, to the body lumen. The fluid may be a liquid, a gas, or a mixture of both a liquid and a gas. The delivery may involve spraying the fluid on the wall of the body lumen. For purposes of delivering a catheter through an endoscope within a body lumen, in some cases, involving multiple radial apertures, the efficacy and/or efficiency of the procedure may be dependent on how uniformly the flow may be distributed among the apertures. For example, fluid may tend to flow to the endmost apertures at the distal end of a catheter more so than flowing out of more proximal apertures, creating a non-uniform distribution of flow.
As an example, cryosurgery is a procedure in which diseased, damaged or otherwise undesirable tissue (collectively referred to herein as “target tissue”) is treated by focal delivery of a cryogen under pressure, which may be a cryogen spray. These systems are typically referred to as cryoablation systems, cryospray systems, cryospray ablation systems, cryosurgery systems, cryosurgery spray systems and/or cryogen spray ablation systems. As typically used, “cryogen” refers to any fluid (e.g., gas, liquefied gas or other fluid known to one of ordinary skill in the art) with a sufficiently low boiling point (i.e., below approximately −153° C.) for therapeutically effective use during a cryogenic surgical procedure. Suitable cryogens may include, for example, liquid argon, liquid nitrogen and liquid helium. Pseudo-cryogens such as carbon dioxide and liquid nitrous oxide that have a boiling temperature above −153° C. but still very low (e.g., −89° C. for N2O) may also be used.
During operation of a cryospray system, a medical professional (e.g., clinician, technician, medical professional, surgeon etc.) directs a cryogen spray onto the surface of a treatment area via a cryogen delivery catheter. The medical professional may target the cryogen spray visually through a video-assisted device or endoscope, such as a bronchoscope, gastroscope, colonoscope, or ureteroscope. Cryogen spray exits the cryogen delivery catheter at a temperature ranging from 0° C. to −196° C., causing the target tissue to freeze or “cryofrost.”
Body lumens (e.g., the esophagus, trachea, intestines, etc.) may be treated with cryoablation via radial spray from a catheter. However, as noted above, distributing flow of cryogen mixtures through a catheter central lumen, such as liquid nitrogen and its vapor, to multiple apertures of a catheter may be difficult due to the higher density and, by extension, momentum of the liquid component of cryogen when compared to the gaseous component of cryogen in the cryogen mixture. The gaseous portions of the cryogen mixture may easily flow out of the more proximal apertures (e.g., radial apertures) while the liquid portion of the cryogen may continue to flow axially to the more distal apertures, resulting in a flow imbalance. A flow imbalance among rows of apertures may limit the uniformity and effective length of a cryogen catheter's spray volume and coverage area.
Various advantages therefore may be realized by the devices, systems and methods of the present disclosure for enhancing radial spray from catheters utilizing flow distribution elements.
SUMMARYThe present disclosure in its various embodiments includes methods and devices to enhance radial spray from a catheter. Various embodiments may include devices for a radial spray catheter and/or a radial cryospray catheter. Various embodiments may be used with cryosurgery systems configured to enhance radial cryospray with different elements to improve flow distribution. Devices for a radial spray catheter, including radial cryospray catheters and plugs, may emit spray more efficiently and may result in more effective treatment for targeted tissue. Devices for radial cryospray catheters or other devices, or radial cryospray catheters or other devices, with flow distribution elements, may contribute to more uniform distribution of the spray and efficiently orienting the spray laterally (normal to the target) from the apertures, whereas devices without a flow distribution element may have an undesirable substantial axial component to the spray velocity or direction, or both.
The present disclosure in various embodiments includes devices and methods of use for enhanced radial spray from a catheter. Enhanced spray may be used to more efficiently delivery fluids to treatment areas to provide, among other benefits, a more productive coverage of spray at treatment sites. Various embodiments have flow distribution elements, either as a component or accessory for use with a catheter or as an integral part of spray catheters.
In one aspect of the present disclosure, a device for a radial spray catheter may include a body that may have a longitudinal axis, a proximal end, a distal end, a mid-portion extending therebetween, and an exterior radial surface. A central lumen may extend within the body along the longitudinal axis from the proximal end of the body into at least the mid-portion of the body. One or more apertures may be distributed about the exterior radial surface of the body. A flow distribution element may be in fluid communication with the central lumen and the one or more apertures. The one or more apertures may be radial openings, or slot openings, or both. The central lumen may extend through the distal end of the body and may be configured to accept a medical instrument. The central lumen may transition from a smaller diameter to a larger diameter between the proximal end of the body and the mid-portion of the body. The proximal end of the body may be configured to be mated with a distal end of the catheter. The proximal end of the body may be mated by being a continuous extension of the distal end of the catheter, bonded to the distal end of the catheter, or removably coupled to the distal end of the catheter.
In another aspect of the present disclosure, the flow distribution element may include a diffuser element that is coaxial with the central lumen and may face proximally along the longitudinal axis of the body. The diffuser element may include a cone with a cone apex that faces proximally along the longitudinal axis of the body. The flow distribution element may include a plurality of lumens fluidly connecting the central lumen with a plurality of the one or more apertures. Each lumen may extend distally within the body parallel to the longitudinal axis and may then transition along a radial wall of the body that may be perpendicular to the longitudinal axis to a corresponding aperture. The body may be ellipsoid-shaped with the major axis of the ellipsoid shape coinciding with the longitudinal axis of the body. Each lumen may extend distally within the body parallel to the longitudinal axis and may then transition along a radial wall of the body that is perpendicular to the exterior radial surface of the body to a corresponding aperture. The plurality of lumens may include discrete components that are configured to be nested together to form the body. The lumens may extend distally within the body parallel to the longitudinal axis and may then transition gradually along a curve to corresponding apertures. The central lumen may transition from the smaller diameter to the larger diameter at an angle of about 30 degrees from the longitudinal axis in the direction of the large diameter. A porous sheath or porous rings may be about the exterior radial surface of the body covering the apertures. The flow distribution element may include a plurality of independent lumens comprising elongate tubes, and each tubular lumen may be associated with an independent aperture. Each tubular lumen may have a proximal portion that extends distally within the body parallel with the central lumen and along a curve to a radial portion of the tubular lumen that may be aligned with the associated aperture. The tubular lumens may be aligned in concentric radial circles at the proximal portion. The lumens radially closer to the longitudinal axis of the body may extend farther distally at the radial portion than the lumens radially farther from the longitudinal axis of the body. The flow distribution element may include a porous body within the mid-portion of the body. The porous body may be configured to be gradually less permeable along the longitudinal axis of the body from a proximal end of the porous body to a distal end of the porous body. The porous body may be gradually more permeable from the longitudinal axis of the body in a direction toward the exterior radial surface of the body.
In another aspect of the present disclosure, the flow distribution element may include a distribution lumen that extends from the central lumen to the distal end of the body and is in fluid communication and substantially coaxial with the central lumen. The distribution lumen may have sections in the direction of the distal end along the longitudinal axis of the body that change in inner diameter and may each include at least one of the apertures. The change in inner diameter may become larger from section to section in the direction of the distal end or may become smaller from section to section in the direction of the distal end, or some combination thereof. One or more of the apertures may have a diameter that becomes larger from section to section in the direction of the distal end, or becomes smaller from section to section in the direction of the distal end, or some combination thereof. The change in inner diameter may be inversely proportional to a change in wall thickness of the body from section to section along the distribution lumen. The diameter of the exterior radial surface of the body along the distribution lumen may be constant. A section in the proximal portion of the distribution lumen may have a smaller diameter than the central lumen. The flow distribution element may have a distribution lumen that extends from the central lumen to the distal end of the body and is in fluid communication with the central lumen. The distribution lumen may include a plurality of the apertures along the longitudinal axis. A spring may be within the distribution lumen having a distal component associated with the distal end of the body and a proximal component associated with an oscillator body. The oscillator body may oscillate in the distribution lumen with flow pushing against a restoring force of the spring to distribute the flow to the apertures. The spring may be a pair of magnets with one magnet of the pair as the distal component of the spring and the other magnet of the pair as the proximal component and the oscillator body. Like poles of the magnets may face one another that act as the restoring force of the spring. The spring may have the distal component attached to the distal end of the body and the proximal component attached to the oscillator body. A volume of gas may be compressed distally behind the oscillator body that acts as the restoring force of the spring. The oscillator body may have a diffuser element having a larger diameter toward the distal end of the body and a smaller diameter of the diffuser element pointing against a direction of the flow from the proximal end of the body.
In another aspect of the present disclosure, the flow distribution element may include a distribution lumen within the body extending from the central lumen. A rod may be rotatably disposed within the distribution lumen along the longitudinal axis of the body. A turbine may be axially disposed about the rod. A multilumen member may be disposed about the rod, distal to the turbine and extending along the rod. Each lumen of the multilumen member may have an exposed radial portion that longitudinally coincides with a respective one of a plurality of radial rows of the apertures. Each lumen of the multilumen member may terminate at a substantially radial wall that is adjacent distally to the respective one of the radial rows of apertures for each lumen.
In another aspect of the present disclosure, a device for a radial spray catheter may include an elongate member having a longitudinal axis, an open proximal end, a distal end, and plurality of lumens extending therebetween in fluid communication with a flow distribution element. The flow distribution element may be disposed about the elongate member and may include a plurality of longitudinally adjacent annular chambers. Each chamber may have a proximal end, a distal end, a central lumen extending therethrough that receives the elongate member, and a plurality of radial apertures about an outer surface of the chamber. Each one of the plurality of lumens of the elongate member may be dedicated to a respective each one of the plurality of chambers and may have at least one dedicated supply aperture in fluid communication therewith. Each lumen of the elongate member may terminate at the at least one dedicated supply aperture associated with its respective annular chamber. The elongate member may be mated to a distal end of a catheter by being a continuous extension of the distal end of the catheter, bonded to the distal end of the catheter, or removably coupled to the distal end of the catheter.
In another aspect of the present disclosure, a device for a radial spray catheter may include an elongate body configured to be inserted into a distal end opening of a catheter. The body may have a longitudinal axis, a proximal end, and a distal end. A flow distribution element may extend at least partially between the proximal and distal end of the body and may include a backstop at the distal end of the body. The flow distribution element may include a plurality of fins extending radially from the longitudinal axis of the elongate body. The fins may be configured to engage an inner surface of the catheter. The backstop may have a surface perpendicular to and facing the distal end opening of the catheter when the elongate body is inserted into the catheter. The surface may be longitudinally offset from the distal end opening of the catheter in a distal direction forming a radial aperture around the opening. The flow distribution element may include a plurality of fins extending along the elongate body and arranged in a helical pattern that widens radially further from the longitudinal axis of the elongate body as the fins extend to the backstop. The backstop may be configured to engage an inner surface of the catheter. The backstop may have a concave surface facing the distal end opening of the catheter. The flow distribution element may include a diffuser element extending proximally from the concave surface against a direction of flow from the opening of the catheter. The concave surface may be offset from the distal end of the elongate body, creating a radial aperture around the opening.
Non-limiting embodiments of the present disclosure are described by way of example with reference to the accompanying figures, which are schematic and not intended to be drawn to scale. In the figures, each identical or nearly identical component illustrated is typically represented by a single numeral. For purposes of clarity, not every component is labeled in every figure, nor is every component of each embodiment shown where illustration is not necessary to allow those of ordinary skill in the art to understand the disclosure. In the figures:
The present disclosure is not limited to the particular embodiments described. The terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting beyond the scope of the appended claims. Unless otherwise defined, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the disclosure belongs. Although embodiments of the present disclosure are described with specific reference to radial cryospray systems for use within the upper and lower GI tracts and respiratory system, it should be appreciated that such systems and methods may be used in a variety of other body passageways, organs and/or cavities, such as the vascular system, urogenital system, lymphatic system, neurological system and the like.
As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” when used herein, specify the presence of stated features, regions, steps elements and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components and/or groups thereof.
As used herein, the conjunction “and” includes each of the structures, components, portions, or the like, which are so conjoined, unless the context clearly indicates otherwise, and the conjunction “or” includes one or the others of the structures, components, portions, or the like, which are so conjoined, singly and in any combination and number, unless the context clearly indicates otherwise.
As used herein, the term “distal” refers to the end farthest away from the medical professional when introducing a device into a patient, while the term “proximal” refers to the end closest to the medical professional when introducing a device into a patient. As used herein, “diameter” refers to the distance of a straight line extending between two points and does not necessarily indicate a particular shape.
The present disclosure generally provides methods and devices to enhance radial spray from a catheter. Various embodiments may include devices to enhance spray for a radial spray catheter and/or a radial cryospray catheter.
For example, various embodiments of devices for enhanced spray, described here or otherwise, within the scope of the present disclosure, may be used with cryosurgery systems configured with flow distribution elements to improve uniformity of flow distribution. Exemplary cryosurgery systems in which the present disclosure may be implemented include, but are not limited to, those systems described in U.S. Pat. Nos. 9,301,796 and 9,144,449, and U.S. patent application Ser. Nos. 14/012,320 and 14/869,814, each of which are herein incorporated by reference in their entirety. In various embodiments, features and advantages of distributing fluid through flow distribution elements may be realized with a lumen running the length of the element that accommodates a medical instrument extending therethrough. Such elements may be implemented with features throughout the disclosure of co-owned U.S. Provisional Patent Application having Attorney Docket number 8177.0040, filed concurrently herewith, which is incorporated by reference herein in its entirety and for all purposes.
In one embodiment of a cyrospray delivery system configured for devices to enhance cryospray from a catheter, as illustrated in
As an example of the fluid mechanics of cryospray formation and supply, with reference to the system illustrated in
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The delivery of a multiphase flow of cryogen through the catheter 202 leads to the radial apertures 206 and/or distal tip 204 for cryo spray to exit the catheter. Cryogens may partially boil as they travel down the catheter 202 and the resulting mixture may be released out of the exit points at the distal end 212 of the catheter 202. The radial apertures 206 in the distal end 212 of the catheter 202 are meant to emit cryospray onto the inner wall of tissue in a body lumen.
When cryospray exits the distal end 212 of the catheter 202 through the radial holes 206, it does so typically in an orthogonal direction or angle from the catheter 202 (i.e., along an axis transverse to the longitudinal axis of the catheter). Increasing the ratio of the width of radial holes to the diameter of these apertures may improve spray orthogonality, which may increase cooling efficiency.
As noted above, distributing flow of cryogen mixtures (e.g., liquid and gas, such as liquid nitrogen and its vapor) through a catheter central lumen to multiple apertures may be difficult due to the higher momentum of the liquid cryogen when compared to the gaseous cryogen in the cryogen mixture. The gaseous portions of the cryogen mixture may easily flow out of the more proximal apertures (e.g., radial apertures), while the liquid portion of the cryogen may continue to flow axially to the distal end of the catheter, resulting in a flow imbalance. This flow imbalance among rows of apertures may limit the uniformity and effective length of a cryogen spray volume and coverage area. The momentum of fluid flow within a catheter and/or catheter tip may also be difficult to direct efficiently among a plurality of apertures arranged at different points longitudinally and radially.
Distal momentum of fluid traveling within a catheter may still exist when sprayed out of the apertures. This distal momentum may progress fluids distally past the spray site, which may be undesirable and may result in patient harms such as distention or perforation of organs.
Various embodiments of devices with different configurations of flow distribution elements may improve the uniformity of flow distribution across one or more radial apertures and increase the efficiency and efficacy of radial spray. Some of the embodiments may have a body with a longitudinal axis, a proximal end, a distal end, a mid-portion extending therebetween, and an exterior radial surface. A central lumen may extend within the body along the longitudinal axis from the proximal end of the body into at least the mid-portion of the body. One or more apertures may be distributed about the exterior radial surface of the body. The apertures may be radial openings, or slot openings, or both. The central lumen may include a lumen of a catheter, or include a portion of a lumen of a catheter, or include a proximal section of a body that does not include the lumen of a catheter. The central lumen may extend through the distal end of the body, e.g., to allow passage of instruments through the central lumen. The central lumen may transition from a smaller diameter to a larger diameter between the proximal end of the body and the mid-portion of the body. This transition may be at an angle, e.g., of about 25 to about 30 degrees from a longitudinal axis of the body in the direction of the large diameter. A flow distribution element may be in fluid communication with the central lumen and the one or more apertures. The flow distribution element may extend from the central lumen to a plurality of apertures about the body. The flow distribution element may help the flow of cryogen fluids from the central lumen to transition through the flow distribution element and out of the apertures more efficiently and with less flow imbalance. The various embodiments of devices with a flow distribution element may be mated with an end of a catheter, e.g., inserted into, bonded with, removably coupled to, or integrated into the end of a catheter as a continuous extension or unibody of the catheter. Various embodiments may include apertures that vary in diameter and/or in depth along the length of the body of the device. Lumens leading to apertures may vary in diameter and shape. Such variances may increase or decrease flow to particular apertures such that a net uniform or other desired application of spray for all of the apertures results.
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In various embodiments, the apertures may include multiple rows of apertures, such as, e.g., 6 rows spaced about 5 millimeters apart. The apertures may comprise a variety of shapes and sizes, such as, e.g., 24 equally spaced holes of about 0.015″ (about 0.381 millimeters) diameter. The apertures may be oriented radially, proximally, or distally, or some combination thereof.
All of the devices and/or methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the devices and methods of this disclosure have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations can be applied to the devices and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the spirit and scope of the disclosure. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit and scope of the disclosure as defined by the appended claims.
Claims
1. A device for a radial spray catheter, comprising:
- a body having a longitudinal axis, a proximal end, a distal end, a mid-portion extending therebetween, and an exterior radial surface;
- a central lumen extending within the body along the longitudinal axis from the proximal end of the body into at least the mid-portion of the body;
- one or more apertures distributed about the exterior radial surface of the body; and
- a flow distribution element in fluid communication with the central lumen and the one or more apertures.
2. The device of claim 1, wherein the central lumen extends through the distal end of the body.
3. The device of claim 1, wherein the central lumen transitions from a smaller diameter to a larger diameter between the proximal end of the body and the mid-portion of the body.
4. The device of claim 1, wherein the proximal end of the body is configured to be mated with a distal end of the catheter.
5. The device of claim 1, wherein the flow distribution element comprises a diffuser element that is coaxial with the central lumen and faces proximally along the longitudinal axis of the body.
6. The device of claim 5, wherein the diffuser element is a cone with a cone apex that faces proximally along the longitudinal axis of the body.
7. The device of claim 1, wherein the flow distribution element comprises a plurality of lumens fluidly connecting the central lumen with a plurality of the one or more apertures, and wherein each lumen extends distally within the body parallel to the longitudinal axis and then transitions along a radial wall of the body that is perpendicular to the longitudinal axis to a corresponding aperture.
8. The device of claim 7, wherein the lumens extend distally within the body parallel to the longitudinal axis and then transition gradually along a curve to corresponding apertures.
9. The device of claim 1, further comprising a porous sheath or porous rings about the exterior radial surface of the body covering the apertures.
10. The device of claim 1, wherein the flow distribution element comprises a plurality of independent lumens comprising elongate tubes, each tubular lumen associated with an independent aperture.
11. The device of claim 10, wherein the tubular lumens are aligned in concentric radial circles at the proximal portion, and wherein the lumens radially closer to the longitudinal axis of the body extend farther distally at the radial portion than the lumens radially farther from the longitudinal axis of the body.
12. The device of claim 1, wherein the flow distribution element comprises a distribution lumen that extends from the central lumen to the distal end of the body and is in fluid communication and substantially coaxial with the central lumen, and wherein the distribution lumen has sections in the direction of the distal end along the longitudinal axis of the body that change in inner diameter and each include at least one of the apertures.
13. The device of claim 1, wherein the flow distribution element comprises a distribution lumen that extends from the central lumen to the distal end of the body and is in fluid communication with the central lumen, and wherein the distribution lumen includes a plurality of the apertures along the longitudinal axis, a spring within the distribution lumen having a distal component associated with the distal end of the body and a proximal component associated with an oscillator body, whereby the oscillator body oscillates in the distribution lumen with flow pushing against a restoring force of the spring to distribute the flow to the apertures.
14. The device of claim 1, wherein the flow distribution element comprises:
- a distribution lumen within the body extending from the central lumen;
- a rod rotatably disposed within the distribution lumen along the longitudinal axis of the body;
- a turbine axially disposed about the rod; and
- a multilumen member disposed about the rod, distal to the turbine and extending along the rod, wherein each lumen of the multilumen member has an exposed radial portion that longitudinally coincides with a respective one of a plurality of radial rows of the apertures, and wherein each lumen of the multilumen member terminates at a substantially radial wall that is adjacent distally to the respective one of the radial rows of apertures for each lumen.
15. A device for a radial spray catheter, comprising an elongate member having a longitudinal axis, an open proximal end, a distal end, and plurality of lumens extending therebetween in fluid communication with a flow distribution element.
16. The device of claim 15, wherein the flow distribution element is disposed about the elongate member and comprises a plurality of longitudinally adjacent annular chambers, each chamber having a proximal end, a distal end, a central lumen extending therethrough that receives the elongate member, and a plurality of radial apertures about an outer surface of the chamber.
17. The device of claim 15, wherein each one of the plurality of lumens of the elongate member is dedicated to a respective each one of the plurality of chambers and has at least one dedicated supply aperture in fluid communication therewith.
18. A device for a radial spray catheter, comprising:
- an elongate body configured to be inserted into a distal end opening of a catheter, the body having a longitudinal axis, a proximal end, and a distal end; and
- a flow distribution element extending at least partially between the proximal and distal end of the body, and including a backstop at the distal end of the body.
19. The device of claim 18, wherein the flow distribution element further comprises a plurality of fins extending radially from the longitudinal axis of the elongate body, the fins configured to engage an inner surface of the catheter.
20. The device of claim 18, wherein the backstop has a surface perpendicular to and facing the distal end opening of the catheter when the elongate body is inserted into the catheter, and wherein the surface is longitudinally offset from the distal end opening of the catheter in a distal direction forming a radial aperture around the opening.
Type: Application
Filed: Feb 20, 2019
Publication Date: Aug 22, 2019
Inventors: George A. Downey (Arlington, MA), John P. O'Connor (Andover, MA), Thomas I. Mulcahey (Bedford, MA), Daniel J. Grasso (Roslindale, MA), Sean Forde (Watertown, MA), Alexander Paloranta (Cambridge, MA)
Application Number: 16/280,959