INLET FLOW REGULATING STRUCTURE AND PLATE HEAT EXCHANGER
Disclosed is a plate heat exchanger with an inlet flow regulating structure (11), comprising a refrigerant inlet coupling (4), a side plate (1) assembled with the refrigerant inlet coupling (4), and at least one inlet flow regulating structure (11). The inlet flow regulating structure (11) is arranged on a path from the refrigerant inlet coupling (4) to a main body of the plate heat exchanger, and is provided with at least one flow regulating element (12, 13, 14, 15) which is provided corresponding to a refrigerant inlet passage of the plate heat exchanger.
This application is a National Stage application of International Patent Application No. PCT/CN2016/095280, filed on Aug. 15, 2016, which claims the priority of Chinese Patent Application No. 201510933718.0, filed on 15 Dec. 2015, each of which is incorporated herein by reference in its entirety.
TECHNICAL FIELDThe present invention relates to the fields of heating, ventilation, and air conditioning (HVAC), automobiles, refrigeration, and transportation, and in particular, to a plate heat exchanger and an inlet flow regulating structure for a plate heat exchanger.
BACKGROUNDMal-distribution of a refrigerant is a worldwide technical problem for a heat exchanger (evaporator) with parallel channels, especially a plate heat exchanger and a microchannel heat exchanger. The refrigerant that enters a heat exchanger usually exists in the form of two phases. It is quite difficult to achieve uniform distribution of the refrigerant because of the complexity of application conditions and two-phase flow. In many cases, an excessive amount of a liquid refrigerant flows into some channels, and an excessive gaseous refrigerant flows into some other channels. As a result, the overall performance of an evaporator is severely affected.
Distributors are disposed in inlet positions of various refrigerant channels in the evaporator in the existing solution. A major design concept is to use small sectional areas of inlets of channels and a certain pressure difference between inlets and outlets to control the mass flow rate of a gas-liquid two-phase flow that enters the various refrigerant channels, so as to eventually obtain good effects of distribution and heat exchange.
However, the design of evaporators faces greater challenges with gradually increased demands of unit energy efficiency and increasingly strict requirements of environmental friendliness of the refrigerant.
In an aspect, with the development of variable frequency technology for compressors, a design reference point of an evaporator gradually develops from the initial working condition of a single application to application requirements of a plurality of points. Both full load operation and part load operation need to be considered in the design of distributors. Flow types and flow states of a two-phase flow in fixed evaporator inlet structures and distributors are vastly different. The design difficulty is significantly increased. In addition, for evaporator products such as a plate heat exchanger and a microchannel heat exchanger, the same distributor structure is usually used for products that have different capability requirements or are in different capability ranges. For distribution technology, especially the flow and flow type features of an evaporator inlet, a certain optimal working range exists, and when beyond the range, the distribution effect is affected.
In another aspect, a novel refrigerant is gradually developed and applied, which also poses a challenge in designing the evaporator. Due to different physical properties of working media, the characteristics of flow and heat exchange of the refrigerant are significantly different in the same evaporator. Many evaporators can only be designed specifically for one kind or one type of refrigerant, resulting in a big family of related products and therefore high management and maintenance costs.
SUMMARYThe object of the present invention is to solve at least one aspect of the above-mentioned problems and defects that exist in the prior art.
An evaporator inlet state is important content among related influence factors in refrigerant distribution technology. Different load capabilities and refrigerant types have significant influences in this aspect.
In a design concept of the present invention, a flow regulating structure is disposed in an evaporator inlet area, and a gas-liquid two-phase flow is re-excited, so that an uncontrolled fluid inlet state is converted into a stable homogeneous state, so as to provide a stable inlet flow condition for a subsequent distribution process, obtain a stable distribution effect, and eventually improve the heat exchange performance and unit energy efficiency of an evaporator.
As claimed in an aspect of the present invention, an inlet flow regulating structure for a plate heat exchanger is provided, the plate heat exchanger comprising a refrigerant inlet connector and a side plate assembled with the refrigerant inlet connector, wherein
at least one inlet flow regulating structure is arranged on a path from the refrigerant inlet connector to a main body of the plate heat exchanger, and at least one flow regulating element is disposed on each inlet flow regulating structure, the flow regulating element being provided corresponding to a refrigerant inlet passage of the plate heat exchanger.
In an example, each inlet flow regulating structure comprises one layer or at least two layers spaced apart from each other, wherein the flow regulating element is disposed on each layer.
In an example, at least two inlet flow regulating structures are spaced apart from each other and disposed side by side in a direction from the refrigerant inlet connector to a distribution chamber of the plate heat exchanger.
In an example, the flow regulating element is a flow regulating hole, a flow regulating slot or any combination thereof.
In an example, the inlet flow regulating structure is in the form of an arc, a flat plate or a flow regulating gasket.
In an example, a plurality of circular rings are disposed on the layer of the inlet flow regulating structure, and a plurality of flow regulating holes are spaced apart on each of the circular rings; or
a plurality of annular strips are disposed on the layer of the inlet flow regulating structure, and a plurality of flow regulating slots, spaced apart and extending straightly or obliquely, are disposed on each of the annular strips.
In an example, each of the flow regulating slots is rectangular or sickle-shaped.
In an example, one flow regulating hole is provided at the center of the layer of the inlet flow regulating structure.
In an example, a flaring chamber is disposed in the inlet flow regulating structure.
In an example, the side plate or the refrigerant inlet connector has a flaring chamber at least partially accommodating the flaring chamber of the inlet flow regulating structure.
In an example, a top surface of the flaring chamber of the inlet flow regulating structure and a top surface of the flaring chamber of the side plate or the refrigerant inlet connector are at least partially in contact with each other and are generally located at the same level of height.
In an example, the size of the bottom of the flaring chamber matches the size of a distributor chamber of the plate heat exchanger, such that a two-phase refrigerant flow from a refrigerant inlet flows through the flaring chamber and then smoothly enters the distribution chamber and is distributed into corresponding refrigerant channels.
In an example, the inlet flow regulating structure is disposed at any position from the refrigerant inlet connector to a distributor chamber along a central axis of the distributor chamber.
In an example, the inlet flow regulating structure is disposed between the side plate and a jet hole of a first distributor.
In an example, the inlet flow regulating structure is disposed or integrated on a first heat exchange plate sheet I or a first heat exchange plate sheet II starting from the refrigerant inlet or between a first heat exchange sheet II and a first distributor.
In an example, for a dual-circuit plate heat exchanger formed by heat exchange plate sheets I and heat exchange plate sheets II, in a distributor chamber of a second circuit, a seal is provided between a first heat exchange plate sheet II and a second heat exchange plate sheet I, and the inlet flow regulating structure is disposed or integrated on a first heat exchange sheet I, a first heat exchange sheet II, the second heat exchange plate sheet I or a second heat exchange plate sheet II; or
for a dual-circuit plate heat exchanger formed by heat exchange plate sheets I, heat exchange plate sheets II, heat exchange plate sheets III, and heat exchange plate sheets IV, in a distributor chamber of a second circuit, a seal is provided between a first heat exchange plate sheet II and a first heat exchange plate sheet III, and the inlet flow regulating structure is disposed or integrated on a first heat exchange sheet I, a first heat exchange sheet II, the first heat exchange plate sheet III, or a first heat exchange plate sheet IV.
As claimed in another aspect of the present invention, a plate heat exchanger is provided which comprises the above-mentioned inlet flow regulating structure.
These and/or other aspects and advantages of the present invention will become apparent and should be readily understood from the following description of the preferred embodiments in conjunction with the accompanying drawings, in which:
By means of the following embodiments and in conjunction with the accompanying drawings, the technical solutions of the present invention are further specifically described. Identical or similar reference signs in the description denote identical or similar components. The following description of the embodiments of the present invention referring to the accompanying drawings is intended to explain the general inventive concept of the present invention, and should not be construed as limiting the present invention.
Referring to
In addition, a sealing structure 5, for example a seal ring, is provided between the side plate 1 and a first heat exchange plate sheet (a heat exchange plate sheet I 2 in this example). The seal ring 5 is usually made of metal, and is assembled between the side plate 1 and the first heat exchange plate sheet 2 by using a brazing process. A distributor 6 of each of the refrigerant channels 9 is usually disposed in an inlet position of each of the refrigerant channels 9, and is usually designed into the form of one or more small holes, and the refrigerant is evenly distributed in a manner of limiting flowing sectional areas and increasing pressure drop. The distributor of the present invention may be disposed on a heat exchange plate sheet or integrated with the heat exchange plate sheet. Plate holes 8 are provided in positions corresponding to the inlet connector 4 on the heat exchange plate sheets I 2 and the heat exchange plate sheets II 3. A plurality of distributor chambers 7 are formed together by the plate holes 8 on the heat exchange plate sheets I 2 and the heat exchange plate sheets II 3 and the distributors 6. In a position where a plate hole 8 is located, a sealing surface around the plate hole 8 is used to implement a sealing effect in the refrigerant distribution chamber 7, and a brazing process is usually used for assembly. As discussed above, in the solution in the prior art shown in
To improve a flow state and a flow type of a two-phase flow in an inlet area of an evaporator and further improve a refrigerant distribution effect in the evaporator, so as to improve the heat exchange efficiency of a heat exchanger and the overall performance and efficiency of a unit, the present invention provides an inlet flow regulating structure for a plate heat exchanger and a plate heat exchanger using the inlet flow regulating structure.
A major inventive concept of the present invention provides an inlet flow regulating structure for a plate heat exchanger. The plate heat exchanger comprises a refrigerant inlet connector and a side plate assembled with the refrigerant inlet connector, wherein at least one inlet flow regulating structure is disposed between the side plate and a main body of the plate heat exchanger, and at least one flow regulating element is disposed on each inlet flow regulating structure. The flow regulating element is provided corresponding to a refrigerant inlet passage of the plate heat exchanger.
Specifically, the plate heat exchanger of the present invention comprises a refrigerant inlet connector 4 and a side plate 1 assembled with the refrigerant inlet connector 4.
Here, the refrigerant inlet passage 21 is a passage in the inlet connector 4.
It may be understood that the inlet flow regulating structure 11 may comprise one layer or at least two layers spaced apart from each other, wherein the flow regulating element is disposed on each layer. Where at least two inlet flow regulating structures 11 are provided, the at least two inlet flow regulating structures 11 may be spaced apart from each other and disposed side by side in a direction from the refrigerant inlet connector 4 to a distribution chamber of the plate heat exchanger.
As shown in
It may be understood that the inlet flow regulating structure 11 and the flaring chamber 22 may also be disposed in or inside the refrigerant inlet connector 4. In such a case, a pipe leg of the refrigerant inlet connector 4 is assembled with the side plate 1. In this case, the flaring chamber 22 may not be disposed on the side plate 1. It may be understood that the object of arranging a flaring chamber is that the flaring chamber matches the flaring chamber 23 of the inlet flow regulating structure 11, and provides necessary strength support. In an example, an edge of the inlet flow regulating structure of the present invention is fixed on a heat exchange plate or a side plate, and a flaring chamber is disposed in the inlet flow regulating structure. Correspondingly, a flaring chamber accommodating the flaring chamber of the inlet flow regulating structure may be disposed on the refrigerant inlet connector.
As shown in
In
In
In
In
The inlet flow regulating structure 11 may be made of metal, ceramics, or the like, and certainly may be replaced with a similar mesh system or porous medium, to achieve an equivalent flow regulating effect.
In a specific working manner, a refrigerant in a two-phase state is throttled by an expansion valve and then enters a refrigerant inlet connector 4 of a heat exchanger along a connecting pipeline. A flow state of the refrigerant is indefinite. The flow state may be a layered flow for a working condition of part load. The flow state may be an annular flow for a working condition of full load. However, under the effects of the special flow regulating element 12, 13, 14, and 15, the two-phase refrigerant is adjusted into a flow state of a homogeneous flow. Meanwhile, by means of the combined action of an arc surface of the inlet flow regulating structure 11 and the flaring chamber 23, the stability of a flow type and a turbulence degree are further enhanced, and eventually the refrigerant enters a distributor chamber 7 in a flow state that facilitates distribution.
To implement effective cooperation between the flow regulating element 3 and a subsequent distributor chamber 7 in
As claimed in the manner of adjusting the flow type and flow state of refrigerant provided in the present invention, the inlet flow regulating structure 11 in
Referring to
Referring to
In addition to the cases in the above-mentioned figures, a person skilled in the art may understand that at least one inlet flow regulating structure 11 may be disposed in any height position from the side plate 1 to distributors 6 of the plate heat exchanger, and the present invention is not specifically limited thereto.
For a dual-circuit plate heat exchanger, a heat exchange plate sheet and a seal ring 15 of another circuit may further exist between the first distributor 6 and the first heat exchange plate sheet II 3.
As shown in
In a distributor chamber 26 of the second refrigerant circuit, a seal circle or ring 15 of the first refrigerant circuit is provided between a first heat exchange plate sheet II 3 and a second heat exchange plate sheet I 2, and is used to seal a corresponding position of the first refrigerant circuit. The inlet flow regulating structure 11 is integrated on the second heat exchange plate sheet I 2, and used to match a subsequent distribution chamber 26. It should be noted that in such a dual-circuit plate heat exchanger, for the flow regulating element in the inlet flow regulating structure 11, any specific form shown in
That is, for a dual-circuit plate heat exchanger formed by heat exchange plate sheets I and heat exchange plate sheets II, in a distributor chamber of a second circuit, a seal is provided between a first heat exchange plate sheet II and a second heat exchange plate sheet I, and the inlet flow regulating structure is disposed or integrated on the second heat exchange plate sheet I or a second heat exchange plate sheet II.
For a dual-circuit plate heat exchanger formed by heat exchange plate sheets I, heat exchange plate sheets II, heat exchange plate sheets III, and heat exchange plate sheets IV, in a distributor chamber of a second circuit, a seal is provided between a first heat exchange plate sheet II and a first heat exchange plate sheet III, and the inlet flow regulating structure is disposed or integrated on the first heat exchange plate sheet III or a first heat exchange plate sheet IV.
It should be noted that, the above-mentioned implementation manner provided on a dual-circuit plate heat exchanger in the present invention is a choice for a specific dual-circuit structure. For the dual-circuit plate heat exchanger, single-circuit implementation manners shown in
In addition, in consideration of the processing difficulty and the assembly simplicity, the inlet flow regulating structure of the present invention may further be changed as follows.
It should be noted that, the inlet flow regulating structure 11 is disposed at any position from the refrigerant inlet connector 4 to the distributor chamber 7 along a central axis of a distributor chamber 7.
Referring to
Referring to
Referring to
It may be understood that the present invention is not only limited to the above-mentioned structures, and may further comprise a combination or deduced manner of the above-mentioned structures. For example, each inlet flow regulating structure comprises a plurality of stacked layers or layers arranged in a stacking manner, the above-mentioned flow regulating elements such as the flow regulating holes or the flow regulating slots or any combination thereof are disposed on each layer, and flow regulating elements between adjacent layers overlap each other or are the same as each other. In addition, two or more inlet flow regulating structures connected in series may further be disposed between the side plate and the first distributor, and a certain gap is provided between two adjacent inlet flow regulating structures, so that a two-phase flow is regulated twice or for a plurality of times to obtain a homogeneous flow type, thereby improving an eventual distribution effect.
In addition, another embodiment of the present invention further provides a plate heat exchanger using the above-mentioned inlet flow regulating structure. The inlet flow regulating structure has been described above in detail, and the plate heat exchanger using the inlet flow regulating structure is not changed in other aspects. Therefore, details are no longer described herein.
As discussed above, the above-mentioned technical solutions of the present invention at least can implement at least one aspect of the following advantages:
firstly, a flow regulating hole or slot, an arc jet end surface, and a flaring jet development cavity will effectively enhance the flow and flow type state of a refrigerant in an evaporator inlet area, so as to provide a stable and reliable inlet condition for a subsequent distribution process, thereby eliminating the influence of physical properties of the refrigerant, operations of a unit in a plurality of working conditions, capability differences of products, and the like on the refrigerant distribution in an evaporator; and
secondly, the proposed flow regulating unit or inlet flow regulating structure is mainly in the form of a sheet metal part or a low-cost flow regulating gasket, thus a great advantage are achieved in costs, and there are almost no additional costs for evaporators.
Above are merely some of the embodiments of the present invention, and it will be understood by those of ordinary skill in the art that changes may be made to these embodiments without departing from the principles and spirit of the general inventive concept, and the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An inlet flow regulating structure for a plate heat exchanger, the plate heat exchanger comprising a refrigerant inlet connector and a side plate assembled with the refrigerant inlet connector,
- wherein
- at least one inlet flow regulating structure is arranged on a path from the refrigerant inlet connector to a main body of the plate heat exchanger, and at least one flow regulating element is disposed on each inlet flow regulating structure, the flow regulating element being provided corresponding to a refrigerant inlet passage of the plate heat exchanger.
2. The inlet flow regulating structure as claimed in claim 1, wherein each inlet flow regulating structure comprises one layer or at least two layers spaced apart from each other, wherein the flow regulating element is disposed on each layer.
3. The inlet flow regulating structure as claimed in claim 1, wherein at least two inlet flow regulating structures are spaced apart from each other and disposed side by side in a direction from the refrigerant inlet connector to a distribution chamber of the plate heat exchanger.
4. The inlet flow regulating structure as claimed in claim 1, wherein the flow regulating element is a flow regulating hole, a flow regulating slot or any combination thereof.
5. The inlet flow regulating structure as claimed in claim 1, wherein the inlet flow regulating structure is in the form of an arc, a flat plate or a flow regulating gasket.
6. The inlet flow regulating structure as claimed in claim 5, wherein a plurality of circular rings are disposed on the layer of the inlet flow regulating structure, and a plurality of flow regulating holes are spaced apart on each of the circular rings; or
- a plurality of annular strips are disposed on the layer of the inlet flow regulating structure, and a plurality of flow regulating slots, spaced apart and extending straightly or obliquely, are disposed on each of the annular strips.
7. The inlet flow regulating structure as claimed in claim 6, wherein each of the flow regulating slots is rectangular or sickle-shaped.
8. The inlet flow regulating structure as claimed in claim 6, wherein one flow regulating hole is provided at the center of the layer of the inlet flow regulating structure.
9. The inlet flow regulating structure as claimed in claim 1, wherein a flaring chamber is provided in the inlet flow regulating structure.
10. The inlet flow regulating structure as claimed in claim 9, wherein the side plate or the refrigerant inlet connector has a flaring chamber at least partially accommodating the flaring chamber of the inlet flow regulating structure.
11. The inlet flow regulating structure as claimed in claim 10, wherein a top surface of the flaring chamber of the inlet flow regulating structure and a top surface of the flaring chamber of the side plate or the refrigerant inlet connector are at least partially in contact with each other and are generally located at the same level of height.
12. The inlet flow regulating structure as claimed in claim 11, wherein the size of the bottom of the flaring chamber matches the size of a distributor chamber of the plate heat exchanger, such that a two-phase refrigerant flow from a refrigerant inlet flows through the flaring chamber and then smoothly enters the distribution chamber and is distributed into corresponding refrigerant channels.
13. The inlet flow regulating structure as claimed in claim 1, wherein the inlet flow regulating structure is disposed at any position from the refrigerant inlet connector to a distributor chamber along a central axis of the distributor chamber.
14. The inlet flow regulating structure as claimed in claim 13, wherein the inlet flow regulating structure is disposed between the side plate and a jet hole of a first distributor.
15. The inlet flow regulating structure as claimed in claim 13, wherein the inlet flow regulating structure is disposed or integrated on a first heat exchange plate sheet I or a first heat exchange plate sheet II starting from the refrigerant inlet or between a first heat exchange sheet II and a first distributor.
16. The inlet flow regulating structure as claimed in claim 14, wherein, for a dual-circuit plate heat exchanger formed by heat exchange plate sheets I and heat exchange plate sheets II, in a distributor chamber of a second circuit, a seal is provided between a first heat exchange plate sheet II and a second heat exchange plate sheet I, and the inlet flow regulating structure is disposed or integrated on a first heat exchange sheet I, a first heat exchange sheet II, a second heat exchange plate sheet I or a second heat exchange plate sheet II; or
- for a dual-circuit plate heat exchanger formed by heat exchange plate sheets I, heat exchange plate sheets II, heat exchange plate sheets III, and heat exchange plate sheets IV, in a distributor chamber of a second circuit, a seal is provided between a first heat exchange plate sheet II and a first heat exchange plate sheet III, and the inlet flow regulating structure is disposed or integrated on a first heat exchange plate sheet I, the first heat exchange plate sheet II, the first heat exchange plate sheet III or a first heat exchange plate sheet IV.
17. A plate heat exchanger, comprising an inlet flow regulating structure as claimed in claim 1.
18. The inlet flow regulating structure as claimed in claim 2, wherein at least two inlet flow regulating structures are spaced apart from each other and disposed side by side in a direction from the refrigerant inlet connector to a distribution chamber of the plate heat exchanger.
19. The inlet flow regulating structure as claimed in claim 2, wherein the flow regulating element is a flow regulating hole, a flow regulating slot or any combination thereof.
20. The inlet flow regulating structure as claimed in claim 3, wherein the flow regulating element is a flow regulating hole, a flow regulating slot or any combination thereof.
Type: Application
Filed: Aug 15, 2016
Publication Date: Oct 10, 2019
Inventors: Hua Li (Zhejiang), Pelletier Pierre Olivier (Zhejiang)
Application Number: 16/062,214