VEHICLE DOOR ARMREST SUBSTRATE HAVING INTEGRAL HIGH RETENTION FASTENER
A vehicle door includes an inner door liner having a substrate receptacle. An armrest substrate has a plurality of posts extending through the inner door liner at the substrate receptacle. The substrate receptacle has a plurality of one-way apertures that receive the plurality of posts. Integral retaining features positioned at an end of each post maintains engagement of each post within each respective one-way aperture.
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The present invention generally relates to vehicle doors, and more specifically, a vehicle door armrest having an armrest substrate that includes an integral retaining feature for connecting to a separate portion of the vehicle door.
BACKGROUND OF THE INVENTIONWithin conventional vehicles, the manufacturer of the vehicle door includes attaching an armrest substrate to other structural portions of the vehicle door. These attachments are typically designed to resist side impact loads so that the armrest substrate does not become detached from the remainder of the vehicle door. Additionally, the attachment methods that engage the armrest substrate to the vehicle door have sufficient integrity so that significant breakage does not occur during impact conditions.
SUMMARY OF THE INVENTIONAccording to one aspect of the present invention, a vehicle door includes an inner door liner having a substrate receptacle. An armrest substrate has a plurality of posts extending through the inner door liner at the substrate receptacle. The substrate receptacle has a plurality of one-way apertures that receive the plurality of posts. Integral retaining features positioned at an end of each post maintains engagement of each post within each respective one-way aperture.
Embodiments of this aspect of the invention can include any one or combination of the following features:
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- each one-way aperture of the plurality of one-way apertures includes at least one angled flange that is adapted to flex in an insertion direction to receive the integral retaining feature of a respective post
- the at least one angled flange includes a plurality of radial flanges that flex in the insertion direction
- the plurality of radial flanges are positioned to resist flexion in a removal direction
- flexion of the plurality of radial flanges in the removal direction causes abutting engagement between the plurality of radial flanges with the respective post disposed within the one-way aperture
- the at least one angled flange is a generally conical member having a plurality of flexion slots that permit operation of the conical member in an insertion direction, wherein the plurality of flexion slots are positioned to resist movement in a removal direction, wherein the removal direction is generally opposite to the insertion direction
- the at least one angled flange includes a central aperture that surrounds the respective post
- the central aperture has a diameter that is substantially equal to a thickness of the respective post
- the plurality of posts are integrally formed as part of the armrest substrate
- the plurality of posts and the armrest substrate are injection molded as a single member
- the armrest substrate includes a central gap, and wherein an armrest structure is disposed within the central gap of the armrest substrate
- the armrest substrate is coupled to the substrate receptacle free of additional fasteners
According to another aspect of the present invention, a vehicle armrest includes an armrest substrate having a retention post with a retaining feature positioned at an end thereof. An inner door liner has a one-way aperture that receives the retention post. An angled flange of the one-way aperture allows passage of the retaining feature in an insertion direction to an installed position and prevents movement of the retaining feature away from the installed position.
Embodiments of this aspect of the invention can include any one or combination of the following features:
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- the one-way aperture is part of a plurality of one-way apertures, wherein the plurality of one-way apertures define a substrate receptacle of the inner door liner
- the retention post is one of a plurality of retention posts that correspondingly engage the plurality of one-way apertures to define the installed position
- the installed position is defined by the plurality of retention posts engaging the plurality of one-way apertures, respectively, wherein the installed position is free of additional fasteners
- the angled flange is a generally conical member having a plurality of flexion slots that permit operation of the conical member in the insertion direction, wherein the plurality of flexion slots are positioned to resist movement of the conical member in a removal direction, wherein the removal direction is generally opposite to the insertion direction
- the angled flange includes a central aperture that surrounds the retention post
According to another aspect of the invention, a method of installing a vehicle armrest includes positioning an armrest substrate having a retaining post proximate a substrate receptacle of an inner door liner. The retaining post is moved toward a respective one-way aperture of the substrate receptacle. A retaining feature is pushed through the one-way aperture in an insertion direction. Movement of the retaining feature through the one-way aperture biases radial flanges of the respective one-way aperture in a generally outward direction. The retaining feature is moved through the respective one-way aperture to an installed position, wherein the radial flanges in the installed position are biased in a generally inward direction and toward the retaining post.
Embodiments of this aspect of the invention can include any one or combination of the following features:
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- the radial flanges are defined by a plurality of flexion slots defined within a generally conical member and wherein the conical member protrudes from the inner door liner in the insertion direction
These and other aspects, objects, and features of the present invention will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings.
In the drawings:
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
As exemplified in
Typically, the angled flange 30 of the one-way aperture 24 includes a plurality of radial flanges 36 that are adapted to flex in the insertion direction 32. When the radial flanges 36 are flexed in the insertion direction 32, these radial flanges 36 are biased back toward a securing position 38 to at least partially surround the post 22 for the armrest substrate 10. In this securing position 38, the radial flanges 36 are adapted to prevent outward movement of the posts 22 and the integral retaining features 26 away from the installed position 120 and in a direction opposite of the insertion direction 32. In this manner, the plurality of radial flanges 36 are positioned and angled to resist deflection in a removal direction 40 such that the plurality of radial flanges 36 resists removal of the retaining features 26 from the securing position 38.
Referring again to
According to various aspects of the device, when the posts 22 and integral retaining features 26 of the armrest substrate 10 are placed in the securing position 38, the armrest substrate 10 is substantially non-removable from this securing position 38. In this manner, when a vehicle 14 experiences an impact condition 50, such as a side-impact, deflection of various portions of the inner door liner 16 and inner frame member 18 will typically not result in removal of the armrest substrate 10 from the substrate receptacle 20. Additionally, the integral nature of the posts 22 with the body 100 of the armrest substrate 10 allows for a collapsing or deflecting operation of the armrest substrate 10 to occur without the armrest substrate 10 detaching from the substrate receptacle 20 of the inner door liner 16.
Referring again to
In an impact condition 50, the post 22 and integral retaining features 26 of the armrest substrate 10 cooperatively engage the radial flanges 36 and angled members of the one-way apertures 24 to retain the post 22 and integral retaining features 26 within the securing position 38. Through this configuration, the post 22 and integral retaining feature 26 can be removed from the corresponding one-way aperture 24, typically only through breakage of the inner door liner 16 at the substrate receptacle 20.
Referring again to
Referring again to
According to various aspects of the device, it is typical that the diameter 80 of the central aperture 34 of the radial flanges 36 will be at least slightly larger than the thickness 82 of the post 22. In such a configuration, when the post 22 and integral retaining features 26 are moved in the removal direction 40, radial flanges 36 will experience a minimal amount of deflection in the removal direction 40. This minimal amount of deflection can be advantageous in absorbing at least part of the impact force 90 exerted upon the vehicle door 12 during an impact condition 50. External impact forces 90 that may be absorbed through the deflection of the radial flanges 36 can be absorbed within the armrest substrate 10 and the substrate receptacle 20.
Referring again to
According to various aspects of the device, the body 100 of the armrest substrate 10 can include a central gap 110. An armrest structure 112, such as a collapsible structure, can be disposed within the central gap 110 of the body 100 for the armrest substrate 10. Accordingly, during manufacture of the vehicle door 12, the armrest substrate 10 can be attached to the substrate receptacle 20. This operation can be performed with or without the armrest structure 112 disposed within the central gap 110 of the armrest substrate 10. Stated another way, the armrest structure 112 can be disposed within the central gap 110 either before or after the armrest substrate 10 is attached to the substrate receptacle 20.
According to various aspects of the device, the armrest structure 112 can include various collapsing features that maintain the integrity of the central gap 110 during typical operation of the vehicle 14. During an impact condition 50, the armrest structure 112 is adapted to collapse in a substantially predetermined fashion to absorb various external impact forces 90. The use of the armrest substrate 10 in conjunction with the armrest structure 112 is enhanced through the engagement of the armrest substrate 10 with the substrate receptacle 20 being free of additional fasteners. Because no additional fasteners are included in the attachment between the armrest substrate 10 and the substrate receptacle 20, fewer apertures are needed between these components that might further weaken the structure of the vehicle door 12.
Referring again to
Referring again to
Referring again to
According to various aspects of the device, the material of the armrest substrate 10 can be a substantially plastic material that is at least partially flexible to deflect during an impact condition 50. Accordingly, when portions of the inner door liner 16 deflect as a result of the impact condition 50, the armrest substrate 10 can deflect in kind due to its material properties. By deflecting along with the inner door liner 16, the armrest substrate 10 can remain substantially engaged with the substrate receptacle 20 during the impact condition 50. Accordingly, the armrest substrate 10 remains engaged or substantially engaged with the substrate receptacle 20 and the remainder of the inner door liner 16 during the impact condition 50.
Referring again to
Referring now to
Referring again to
According to the method 400, the retaining posts 22, once in an aligned position, are moved toward a respective one-way aperture 24 of the substrate receptacle 20 (step 404). The integral retaining features 26 of the retaining posts 22 are then pushed through the respective one-way apertures 24 in the insertion direction 32 (step 406).
Pushing or other similar movement of the biasing edge 172 of the integral retaining features 26 of the retaining posts 22 through the one-way apertures 24 serve to bias the radial flanges 36 of the respective one-way aperture 24 in a generally outward direction 150 to expand the central aperture 34. This biasing of the radial flanges 36 allows for clearance for the integral retaining features 26 to pass through the enlarged central opening of the one-way apertures 24. Because the integral retaining features 26 bias the radial flanges 36 in the outward direction 150, the central aperture 34 elastically expands to allow for passage of the integral retaining feature 26 therethrough.
Referring again to
According to various aspects of the device, the armrest substrate 10 and substrate receptacle 20 configuration can be utilized within various components of the vehicle 14. These components can include, but are not limited to, vehicle door armrests, stationary armrests in rear seating positions, and other armrest configurations.
According to various aspects of the device, the integral retaining feature 26 can have several configurations. Such configurations can include, but are not limited to, disc-shaped features, rectilinear features, spherical features, triangular or cylindrical features, irregularly-shaped features, combinations thereof, and other similar retaining configurations. The design of the integral retaining feature 26 is meant to provide an enlarged portion at the end 28 of the retaining post 22 to allow for insertion of the armrest substrate 10 into the substrate receptacle 20. At the same time, the integral retaining feature 26 is designed to prevent separation of the armrest substrate 10 from the substrate receptacle 20 during an impact condition 50, and also during typical use of the vehicle 14. Additionally, the number of retaining posts 22 disposed within the armrest substrate 10 can vary depending upon the design of the particular armrest and the design of a particular vehicle 14 being used. Where more retaining force between the armrest substrate 10 and substrate receptacle 20 is needed, additional retaining posts 22 can be included within the armrest substrate 10.
It is to be understood that variations and modifications can be made on the aforementioned structure without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
Claims
1. A vehicle door comprising:
- an inner door liner having a substrate receptacle; and
- an armrest substrate having a plurality of posts extending through the inner door liner at the substrate receptacle; wherein
- the substrate receptacle has a plurality of one-way apertures that receive the plurality of posts, respectively; and
- integral retaining features positioned at an end of each post maintains engagement of each post within each respective one-way aperture.
2. The vehicle door of claim 1, wherein each one-way aperture of the plurality of one-way apertures includes at least one angled flange that is adapted to flex in an insertion direction to receive the integral retaining feature of a respective post.
3. The vehicle door of claim 2, wherein the at least one angled flange includes a plurality of radial flanges that flex in the insertion direction.
4. The vehicle door of claim 3, wherein the plurality of radial flanges are positioned to resist flexion in a removal direction.
5. The vehicle door of claim 4, wherein flexion of the plurality of radial flanges in the removal direction causes abutting engagement between the plurality of radial flanges with the respective post disposed within the one-way aperture.
6. The vehicle door of claim 2, wherein the at least one angled flange is a generally conical member having a plurality of flexion slots that permit operation of the conical member in an insertion direction, wherein the plurality of flexion slots are positioned to resist movement in a removal direction, wherein the removal direction is generally opposite to the insertion direction.
7. The vehicle door of claim 2, wherein the at least one angled flange includes a central aperture that surrounds the respective post.
8. The vehicle door of claim 7, wherein the central aperture has a diameter that is substantially equal to a thickness of the respective post.
9. The vehicle door of claim 1, wherein the plurality of posts are integrally formed as part of the armrest substrate.
10. The vehicle door of claim 9, wherein the plurality of posts and the armrest substrate are injection molded as a single member.
11. The vehicle door of claim 1, wherein the armrest substrate includes a central gap, and wherein an armrest structure is disposed within the central gap of the armrest substrate.
12. The vehicle door of claim 1, wherein the armrest substrate is coupled to the substrate receptacle free of additional fasteners.
13. A vehicle armrest comprising:
- an armrest substrate having a retention post with a retaining feature positioned at an end thereof;
- an inner door liner having a one-way aperture that receives the retention post;
- an angled flange of the one-way aperture that allows passage of the retaining feature in an insertion direction to an installed position and prevents movement of the retaining feature away from the installed position.
14. The vehicle armrest of claim 13, wherein the one-way aperture is part of a plurality of one-way apertures, wherein the plurality of one-way apertures define a substrate receptacle of the inner door liner.
15. The vehicle armrest of claim 14, wherein the retention post is one of a plurality of retention posts that correspondingly engage the plurality of one-way apertures to define the installed position.
16. The vehicle armrest of claim 15, wherein the installed position is defined by the plurality of retention posts engaging the plurality of one-way apertures, respectively, wherein the installed position is free of additional fasteners.
17. The vehicle armrest of claim 13, wherein the angled flange is a generally conical member having a plurality of flexion slots that permit operation of the conical member in the insertion direction, wherein the plurality of flexion slots are positioned to resist movement of the conical member in a removal direction, wherein the removal direction is generally opposite to the insertion direction.
18. The vehicle armrest of claim 17, wherein the angled flange includes a central aperture that surrounds the retention post.
19. A method of installing a vehicle armrest, the method comprising steps of:
- positioning an armrest substrate having a retaining post proximate a substrate receptacle of an inner door liner;
- moving the retaining post toward a respective one-way aperture of the substrate receptacle;
- pushing a retaining feature through the one-way aperture in an insertion direction, wherein movement of the retaining feature through the one-way aperture biases radial flanges of the respective one-way aperture in a generally outward direction; and
- moving the retaining feature through the respective one-way aperture to an installed position, wherein the radial flanges in the installed position are biased in a generally inward direction and toward the retaining post.
20. The method of claim 19, wherein the radial flanges are defined by a plurality of flexion slots defined within a generally conical member and wherein the conical member protrudes from the inner door liner in the insertion direction.
Type: Application
Filed: May 2, 2018
Publication Date: Nov 7, 2019
Applicant: Ford Global Technologies, LLC (Dearborn, MI)
Inventors: Linh Doan (Belleville, MI), Bhavani Thota (Novi, MI), Amit Chakravarty (Warren, MI), Nitesh Jadhav (Canton, MI), Ryan Mowery (Albion, MI), Daniel Morin (Southgate, MI)
Application Number: 15/968,899