SYSTEMS, METHODS, AND APPARATUS FOR AGRICULTURAL IMPLEMENT TRENCH DEPTH CONTROL AND SOIL MONITORING
Systems, methods and apparatus are provided for monitoring soil properties including soil moisture and soil temperature during an agricultural input application. Embodiments include a soil moisture sensor and/or a soil temperature sensor mounted to a seed firmer for measuring moisture and temperature in a planting trench. Additionally, systems, methods and apparatus are provided for adjusting depth based on the monitored soil properties.
In recent years, the availability of advanced location-specific agricultural application and measurement systems (used in so-called “precision farming” practices) has increased grower interest in determining spatial variations in soil properties and in varying input application variables (e.g., planting depth) in light of such variations. However, the available mechanisms for measuring properties such as temperature are either not effectively locally made throughout the field or are not made at the same time as an input (e.g. planting) operation. Moreover, available methods for adjusting depth are not effectively responsive to changes in soil properties such as depth and temperature.
Thus there is a need in the art for a method for monitoring soil properties during an agricultural input application. Moreover, there is a need in the art for adjusting depth based on the monitored soil properties.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views,
Turing to
Continuing to refer to
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Continuing to refer to
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In some embodiments, a temperature and/or moisture measurement may be made by a measurement unit independent of the row units 200. An embodiment of a measurement unit 2500 is illustrated in
Various methods disclosed herein in the section titled “Depth Control Methods” determine desired depths and/or desired depth adjustments. The actual adjustment of depth to the desired depth may be accomplished according to one of several methods as described in this section.
In a first method, the system 300 sends a command signal to the depth adjustment actuator 380 which corresponds to a desired depth or desired depth adjustment. The actuator 380 is preferably calibrated such that a set of depths and corresponding command signals are stored in the memory of the monitor 50.
In a second method, the system 300 sends a command signal to the depth adjustment actuator 380 in order to increase or decrease the trench depth until the desired depth or depth adjustment has been indicated by the depth actuator encoder 382.
In a third method, the system 300 sends a command signal to the depth adjustment actuator 380 in order to increase or decrease the trench depth until the desired depth or depth adjustment has been indicated by a depth sensor 385 configured to measure the actual depth of the trench. In some embodiments, the depth sensor 385 may comprise a sensor (or multiple sensors) disposed to measure a rotational position of the gauge wheel arms 260 relative to the row unit 200 as disclosed in Applicant's co-pending Provisional Patent Application No. 61/718,073, the disclosure of which is hereby incorporated herein in its entirety by reference. In other embodiments, the depth sensor 385 comprises a sensor disposed to directly measure the depth of the trench 38. One such embodiment is illustrated in
The system 300 preferably controls the depth of the trench 38 in which seeds are planted according to various processes based on one or more measurements or data inputs obtained by the system 300. It should be appreciated that the trench depth for an individual row unit 200 or group of row units may be controlled by measurements made by a sensor on the row unit or by a sensor on another row unit or remote from the row units 200 (e.g., on a measurement unit 2500 as described herein) or remote from the implement 10 (e.g., on a base station 325 as described herein). Likewise, the depth control methods described herein may be used to control the trench depth for a single row unit or a group of row units. Thus, for example, a single temperature measurement may be made at a single row unit 200 and used to determine a desired depth at multiple row units 200. Additionally, the moisture measurements used in the processes described herein may be obtained either from one of the moisture sensors described herein or using multiple temperature measurements at multiple depths, e.g., by generating a best-fit linear temperature-depth relationship and consulting a lookup table or empirically-developed equation correlating the slope of the temperature-depth relationship to soil moisture.
A process 500 for controlling trench depth based on soil moisture is illustrated in
A process 600 for controlling trench depth based on soil temperature is illustrated in
In other embodiments of the process 600, a stationary probe or on-planter temperature probe is configured and disposed to determine the soil temperature at a constant depth (e.g., 4 inches) Dc greater than or equal to Dmax. The system preferably compares the measured temperature at depth D to the measured temperature at Dc and determines a distribution of temperatures between D and Dc. The desired depth is then selected corresponding to a desired temperature within the distribution.
A process 700 for controlling depth based on soil moisture and soil temperature is illustrated in
Another process 800 for controlling depth based on soil temperature and soil moisture is illustrated in
A modified process 800′ for controlling depth based on soil temperature and soil moisture is illustrated in
A process 1100 for controlling depth based on soil data is illustrated in
Dd=1.75+0.007×(C−10)
-
- Where: C is the clay content of the soil, expressed as a percentage.
At step 1120 the system 300 preferably adjusts the trench depth to the desired depth.
A process 1200 for controlling depth based on soil data and soil temperature is illustrated in
A process 1300 for controlling depth based on weather data is illustrated in
-
- Where: N is the number of days between planting to germination, e.g. 5;
- Tmax is the maximum predicted temperature in Fahrenheit during each successive 24-hour period following the time of planting;
- Tmin is the minimum predicted temperature in Fahrenheit during each successive 24-hour period following the time of planting, or Tbase if the minimum predicted temperature is less than Tbase; and
- Tbase is the base temperature for the seed, e.g., 50 degrees Fahrenheit.
- Where: N is the number of days between planting to germination, e.g. 5;
Once the number of predicted growing degree days is determined, at step 1315 the system 300 preferably determines a desired depth based on the number of predicted growing days. In some embodiments, the system 300 consults a lookup table stored in the memory of the monitor 50; for example, a depth of 1.75 inches may be desired for growing degree days greater than 30, a depth of 1.5 inches may be desired for growing degree days between 15 and 30, and a depth of 1.25 inches may be desired for growing degree days between 0 and 15 degrees. It should be appreciated that a shallower depth is generally desired for lesser growing degree day values. At step 1335, the system 300 preferably adjusts the trench depth to the desired depth determined at step 1315.
A process 1400 for controlling depth based on weather data and soil temperature is illustrated in
A process 1500 for controlling depth based on data received from the base station 325 is illustrated in
L=Lm+Lt
-
- Where: Lt=Tl−T for T<Tl, Lt=0 for T≥Tl;
- Lm=15−Ml for M<Ml, Lm=0 for M≥Ml;
- Ml is the minimum moisture level as described elsewhere herein, e.g., 15%; and
- Tl is the minimum temperature described elsewhere herein, e.g., 50 degrees F.
- Where: Lt=Tl−T for T<Tl, Lt=0 for T≥Tl;
The system 300 preferably selects a depth corresponding to the minimum L-value for all depths between the maximum depth Dmax and minimum depth Dmin. If the minimum value of L is within a threshold (e.g., 5%) of the maximum L-value, then the system 300 preferably selects a default depth (e.g., 1.75 inches) instead of the depth corresponding to the minimum L-value. At step 1530, the system 300 preferably adjusts the trench depth to the depth selected at step 1525.
A process 1600 for controlling depth based on soil and moisture data and weather data is illustrated in
-
- Where: A(h) is air temperature as a function of time in hours h;
- Hp is the number of hours prior to planting over which recorded air temperature is used; and
- Hf is the number of hours after planting over which forecasted air temperature is used.
- Where: A(h) is air temperature as a function of time in hours h;
Continuing to refer to process 1600 of
-
- Where: R(h) is rainfall as a function of time in hours h;
- Hp is the number of hours prior to planting over which recorded rainfall is used; and
- Hf is the number of hours after planting over which forecasted rainfall is used.
- Where: R(h) is rainfall as a function of time in hours h;
Continuing to refer to process 1600 of
As illustrated in
As illustrated in
As illustrated in
In some embodiments, the screens 1700, 1800 and/or 1900 include a map overlay comprising spatial data from prior operations and/or prior seasons. The map overlay may be compared side-by-side with or partially transparent and superimposed over the temperature, moisture or depth data. In some embodiments the map overlay comprises aerial imagery (e.g., photographic, NDVI, plant emergence, or thermal imagery) previously captured for the same field. In other embodiments, the map overlay comprises application data (e.g., planting data gathered from seed sensors or nitrogen application rate data). In still other embodiments the map overlay comprises yield data recorded during harvest in a prior season.
Turning to
-
- Where: St is the total number of seeds planted during the current planting operation (e.g., in the current field); and
- Sm is the number of seeds planted within a threshold distance (e.g., 6 inches) of a GPS location associated with a moisture measurement of at least a threshold value (e.g., 15%).
- Where: St is the total number of seeds planted during the current planting operation (e.g., in the current field); and
In embodiments of the system 300 having a moisture sensor 350 at each row, the value of Sm is preferably determined on a row-by-row basis and then summed. In embodiments having fewer moisture sensors 350 than row units 200, each moisture sensor is associated with one or more row units and the value of Sm is determined on a row-by-row basis with each row unit using the moisture measurements of its associated moisture sensor. The monitor 50 also determines the value of S for each individual row and identifies the row having the lowest value of S in window 2005.
The germination summary screen 2000 also preferably includes a window 2010 displaying the percentage of seeds R planted at a desired temperature, which the monitor 50 preferably calculates according to the equation:
-
- Where: Rt is the number of seeds planted within a threshold distance (e.g., 6 inches) of a GPS location associated with a temperature measurement of at least a threshold value (e.g., 55 degrees Fahrenheit).
In embodiments of the system 300 having a temperature sensor 360 at each row, the value of Rm is preferably determined on a row-by-row basis and then summed. In embodiments having fewer temperature sensors 360 than row units 200, each temperature sensor is associated with one or more row units and the value of Rm is determined on a row-by-row basis with each row unit using the temperature measurements of its associated temperature sensor. The monitor 50 also determines the value of R for each individual row and identifies the row having the lowest value of R in window 2010.
The screen 2000 also preferably includes a window 2015 displaying an estimate of the probability P of successful germination of seeds planted during the current planting operation (e.g., in the current field), which the monitor 50 preferably calculates using the equation:
In embodiments of the system 300 having moisture sensors but no temperature sensors, the monitor 50 preferably calculates the germination probability P using the equation:
In embodiments of the system 300 having moisture sensors but no temperature sensors, the monitor 50 preferably calculates the germination probability P using the equation:
Continuing to refer to
Continuing to refer to
It should be appreciated that the moisture and temperature values displayed in the screen 2000 and used to calculate the germination potential value (window 2015) and determine the planting recommendation (window 2035) may be adjusted based on weather data as described earlier herein.
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The foregoing description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements. Various modifications to the preferred embodiment of the apparatus, and the general principles and features of the system and methods described herein will be readily apparent to those of skill in the art. Thus, the present invention is not to be limited to the embodiments of the apparatus, system and methods described above and illustrated in the drawing figures, but is to be accorded the widest scope consistent with the spirit and scope of the appended claims.
Claims
1. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited;
- a sensor carried by the agricultural planter for measuring at least one soil property, said sensor comprising at least one of an optical module for collecting soil reflectance data, a soil electrical conductivity measurement device for collecting soil electrical conductivity data, a soil moisture measurement device for collecting soil moisture data, and a soil temperature measurement device for collecting soil temperature data; and
- means for controlling a soil penetration depth of said furrow opener to control planting depth based on said at least one soil property measured by said sensor;
- wherein said means for controlling said soil penetration depth of said furrow opener comprises an automatic adjustment means for adjusting said soil penetration depth of said furrow opener in real time based on said at least one soil property measured by said sensor.
2. The agricultural planter according to claim 1, wherein said sensor is an optical module for collecting soil reflectance data.
3. The agricultural planter according to claim 1, wherein said sensor is a soil electrical conductivity measurement device, and wherein said at least one soil property comprises soil electrical conductivity.
4. The agricultural planter according to claim 1, wherein said sensor is a soil moisture measurement device, and wherein said at least one soil property comprises soil moisture.
5. The agricultural planter according to claim 1, wherein said sensor is a soil temperature measurement device, and wherein said at least one soil property comprises soil temperature.
6. The agricultural planter according to claim 1, wherein said sensor comprises a soil moisture measurement device and a soil temperature measurement device for measuring soil moisture and soil temperature, respectively, and wherein said automatic adjustment means for adjusting said soil penetration depth of said furrow opener in real time uses an algorithm that determines optimum planting depth based on soil moisture and soil temperature.
7. The agricultural planter according to claim 1, further comprising: means for adjusting a depth of operation of said sensor on-the-go for measuring said at least one soil property at various depths in the soil.
8. The agricultural planter according to claim 7, wherein said means for adjusting a depth of operation of said sensor comprises a means for adjusting an operating depth of said sensor on-the-go at multiple discrete operating depths to measure said at least one soil property at said multiple discrete operating depths.
9. The agricultural planter according to claim 1, wherein said sensor comprises a sensor module assembly comprising an optical module for collecting soil reflectance data, a soil electrical conductivity measurement device for collecting soil electrical conductivity, a soil moisture measurement device for measuring soil moisture, and a soil temperature measurement device for measuring soil temperature.
10. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited as the planter row unit travels in a forward direction of travel;
- a sensor carried by the agricultural planter for measuring at least one soil property, said sensor comprising at least one of an optical module for collecting soil reflectance data, a soil electrical conductivity measurement device for collecting soil electrical conductivity data, a soil moisture measurement device for collecting soil moisture data, and a soil temperature measurement device for collecting soil temperature data; and
- a depth control mechanism arranged to automatically vary a depth of soil penetration of said furrow opener to adjust planting depth in real time based on said at least one soil property measured by said sensor.
11. The agricultural planter according to claim 10, further comprising:
- a seed firmer for firming seeds into soil in said furrow created by said furrow opener, and wherein said sensor is located on said seed firmer.
12. The agricultural planter according to claim 10, wherein said furrow opener comprises a pair of opener disks, and said row unit further comprises a seed tube and a seed tube guard positioned between said opener disks, said seed tube guard being positioned forward of said seed tube with respect to said forward direction of travel, and wherein said sensor is located on said seed tube guard.
13. The agricultural planter according to claim 10, wherein said sensor is an optical module for collecting soil reflectance data.
14. The agricultural planter according to claim 10, wherein said sensor is a soil electrical conductivity measurement device, and wherein said at least one soil property comprises soil electrical conductivity.
15. The agricultural planter according to claim 10, wherein said sensor is a soil moisture measurement device, and wherein said at least one soil property comprises soil moisture.
16. The agricultural planter according to claim 10, wherein said sensor is a soil temperature measurement device, and wherein said at least one soil property comprises soil temperature.
17. The agricultural planter according to claim 10, wherein said sensor comprises a soil moisture measurement device and a soil temperature measurement device for measuring soil moisture and soil temperature, respectively, and wherein said depth control mechanism automatically adjusts said soil penetration depth of said furrow opener during operation based on said measured soil moisture and said measured soil temperature.
18. The agricultural planter according to claim 10, wherein said sensor comprises a sensor module assembly comprising an optical module for collecting soil reflectance data, a soil electrical conductivity measurement device for collecting soil electrical conductivity, a soil moisture measurement device for measuring soil moisture, and a soil temperature measurement device for measuring soil temperature.
19. A system for measuring multiple soil properties on-the-go, comprising:
- an implement for traversing a field; an optical module carried by said implement for collecting soil reflectance data from soil in said field;
- a soil electrical conductivity measurement device carried by said implement for collecting soil electrical conductivity data from soil in said field;
- a soil moisture measurement device carried by said implement for collecting soil moisture data from soil in said field;
- whereby said optical module, said soil electrical conductivity measurement device and said soil moisture measurement device are arranged to measure soil reflectance, soil electrical conductivity and soil moisture, respectively, at approximately the same soil depth;
- wherein said soil electrical conductivity measurement device and said soil moisture measurement device are arranged to measure soil electrical conductivity and soil moisture, respectively, in proximity to said optical module;
- wherein said soil electrical conductivity measurement device and said soil moisture measurement device include at least one soil contact member carried by said implement, said at least one soil contact member being arranged for collecting both soil electrical conductivity data and soil moisture data from soil in said field; and
- wherein said optical module includes a hardened wear plate with a window, and wherein said at least one soil contact member protrudes from or is exposed on a bottom side of said hardened wear plate.
20. The system according to claim 19, wherein said at least one soil contact member includes two metal soil contact blades protruding from the bottom side of said hardened wear plate.
21. A system for measuring multiple soil properties on-the-go, comprising:
- an implement for traversing a field;
- an optical module carried by said implement for collecting soil reflectance data from soil in said field;
- a soil electrical conductivity measurement device carried by said implement for collecting soil electrical conductivity data from soil in said field;
- a soil moisture measurement device carried by said implement for collecting soil moisture data from soil in said field; and
- means for calibrating said soil electrical conductivity data based on said soil moisture data to minimize the effect of soil moisture variations on said soil electrical conductivity data;
- said optical module, said soil electrical conductivity measurement device and said soil moisture measurement device are arranged to measure soil reflectance, soil electrical conductivity and soil moisture, respectively, at approximately the same soil depth.
22. A system for measuring soil properties on-the-go, comprising:
- an implement for traversing a field;
- a sensor carried by said implement for measuring at least one soil property, said sensor including at least one of an optical module for collecting soil reflectance data, a soil electrical conductivity measurement device for collecting soil electrical conductivity data, and a soil moisture measurement device for collecting soil moisture data; and
- means for measuring a depth of operation of said sensor on-the-go while said sensor is measuring said at least one soil property;
- wherein said sensor further includes an optical module arranged for collecting soil reflectance data from soil in said field; and
- wherein said optical module includes a hardened wear plate with a window that protrudes from or is embedded in a bottom side of said hardened wear plate; and wherein said sensor further includes at least one soil contact member for collecting soil electrical conductivity data and/or soil moisture data.
23. The system according to claim 22, wherein said at least one soil contact member includes two metal soil contact blades protruding from the bottom side of said hardened wear plate.
24. A system for measuring multiple soil properties on-the-go, comprising:
- an implement for traversing a field;
- at least one soil contact member carried by said implement, said at least one soil contact member being arranged for collecting data of both soil electrical conductivity and soil moisture from soil in said field; and
- a phase lock loop connected to said at least one soil contact member for capturing readings of both soil electrical conductivity and soil moisture simultaneously.
25. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited;
- an optical measurement device for collecting soil reflectance data;
- a soil electrical conductivity measurement device for collecting soil electrical conductivity data;
- a soil moisture measurement device for collecting soil moisture data; and
- means for varying a seeding rate of the planter on-the-go based on the data collected by said optical measurement device, said soil electrical conductivity measurement device and said soil moisture measurement device.
26. The agricultural planter according to claim 25, further comprising:
- means for determining an available water holding capacity of the soil based on said data collected by said optical module, said soil electrical conductivity measurement device, and said soil moisture measurement device; and
- wherein said means for varying a seeding rate includes means for varying said seeding rate based on said determined available water holding capacity.
27. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited;
- a sensor for collecting measurements of at least one soil property; and
- a controller for varying a seeding rate of said planter on-the-go based on said measurements collected by said sensor.
28. The agricultural planter according to claim 27, wherein said sensor is selected from the group consisting of: an optical measurement device for collecting soil reflectance data, a soil electrical conductivity measurement device for collecting soil electrical conductivity data, and a soil moisture measurement device for collecting soil moisture data.
29. The agricultural planter according to claim 27, wherein said sensor includes an optical measurement device for collecting soil reflectance data, and a soil electrical conductivity measurement device for collecting soil electrical conductivity data.
30. The agricultural planter according to claim 29, wherein said sensor further includes a soil moisture measurement device for collecting soil moisture data.
31. The agricultural planter according to claim 30, wherein said controller includes means for varying a seeding rate of said planter on-the-go based on said data collected by said optical measurement device, said soil electrical conductivity measurement device and said soil moisture measurement device.
32. The agricultural planter according to claim 31, further comprising:
- means for determining an available water holding capacity of the soil based on the data collected by said optical measurement device, said soil electrical conductivity measurement device, and said soil moisture measurement device, and
- wherein said means for varying a seeding rate includes means for varying said seeding rate based on said determined available water holding capacity.
33. The agricultural planter according to claim 27, wherein said sensor comprises an optical measurement device for collecting soil reflectance data, and a soil moisture measurement device for collecting soil moisture data.
34. The agricultural planter according to claim 27, wherein said sensor includes a soil electrical conductivity measurement device for collecting soil electrical conductivity data, and a soil moisture measurement device for collecting soil moisture data.
35. The agricultural planter according to claim 27, wherein said sensor includes a soil electrical conductivity measurement device for collecting soil electrical conductivity data.
36. The agricultural planter according to claim 27, wherein said sensor includes a soil moisture measurement device for collecting soil moisture data.
37. The agricultural planter according to claim 27, wherein said sensor includes an optical measurement device for collecting soil reflectance data.
38. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited;
- an optical measurement device for collecting soil reflectance data on-the-go as the agricultural planter traverses a field;
- a soil EC measurement device for collecting soil EC data on-the-go as the agricultural planter traverses a field;
- a soil moisture measurement device for collecting soil moisture data on-the-go as the agricultural planter traverses a field; and
- a means for varying a seeding rate of the agricultural planter on-the-go based on the data collected on-the-go by said optical measurement device, said soil EC measurement device and said soil moisture measurement device.
39. The agricultural planter according to claim 38, further comprising a means for determining an available water holding capacity of the soil based on the data collected by said optical module, said soil EC measurement device, and said soil moisture measurement device, and wherein said means for varying a seeding rate comprises a means for varying the seeding rate based on said determined available water holding capacity.
40. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited;
- a sensor on the agricultural planter for collecting measurements of at least one soil property on-the-go as the agricultural planter traverses a field; and
- a controller for varying a seeding rate of the agricultural planter on-the-go based on the measurements collected by said sensor.
41. The agricultural planter according to claim 40, wherein said sensor is selected from the group consisting of: an optical measurement device for collecting soil reflectance data, a soil EC measurement device for collecting soil EC data, and a soil moisture measurement device for collecting soil moisture data.
42. The agricultural planter according to claim 40, wherein said sensor comprises an optical measurement device for collecting soil reflectance data, and a soil EC measurement device for collecting soil EC data.
43. The agricultural planter according to claim 42, wherein said sensor further comprises a soil moisture measurement device for collecting soil moisture data.
44. The agricultural planter according to claim 43, wherein said controller comprises a means for varying a seeding rate of the planter on-the-go based on the data collected by said optical measurement device, said soil EC measurement device and said soil moisture measurement device.
45. The agricultural planter according to claim 40, wherein said sensor comprises an optical measurement device for collecting soil reflectance data, and a soil moisture measurement device for collecting soil moisture data.
46. The agricultural planter according to claim 40, wherein said sensor comprises a soil EC measurement device for collecting soil EC data, and a soil moisture measurement device for collecting soil moisture data.
47. The agricultural planter according to claim 40, wherein said sensor comprises a soil EC measurement device for collecting soil EC data.
48. The agricultural planter according to claim 40, wherein said sensor comprises a soil moisture measurement device for collecting soil moisture data.
49. The agricultural planter according to claim 40, wherein said sensor comprises an optical measurement device for collecting soil reflectance data.
50. An agricultural planter, comprising:
- a planter row unit having a furrow opener for creating a furrow in which seeds are deposited;
- a sensor for collecting measurements of at least one soil property; and
- a controller for varying a seeding rate of the agricultural planter on-the-go based on the measurements collected by said sensor;
- wherein said sensor comprises an optical measurement device for collecting soil reflectance data, and a soil EC measurement device for collecting soil EC data;
- wherein said sensor further comprises a soil moisture measurement device for collecting soil moisture data;
- wherein said controller comprises a means for varying a seeding rate of the planter on-the-go based on the data collected by said optical measurement device, said soil EC measurement device and said soil moisture measurement device; and
- further comprising a means for determining an available water holding capacity of the soil based on the data collected by said optical measurement device, said soil EC measurement device, and said soil moisture measurement device, and
- wherein said controller comprises a means for varying the seeding rate based on said determined available water holding capacity.
Type: Application
Filed: Aug 7, 2019
Publication Date: Nov 28, 2019
Inventors: Derek Sauder (Tremont, IL), Jason Stoller (Eureka, IL), Troy Plattner (Goodfield, IL)
Application Number: 16/535,063