BAG FILLING AND DISCHARGE SYSTEM
A system for storing a loose material comprises an upright bag having internal bracing to support a middle portion from expanding radially outwards and a support structure operable to lift the bag between a first collapsed position and a second fill position. The structure includes a plurality of hinged support members extending between a base and top ring frame. The system further comprises a flexible tension member extending between each of the plurality of hinged support members and the middle portion of the bag and a winch connected to each flexible tension member wherein the winch is operable to adjust a distance between the bag and the hinged support members so as to move the bag and the support structure between a first collapsed position and a second filled position in which the bag is upright and the hinged support members are upright.
This application claims priority to U.S. Provisional Patent Application No. 62/678,893 filed May 31, 2018 entitled Bag Filling and Discharge System.
BACKGROUND OF THE INVENTION 1. Field of InventionThe present invention relates generally to a system for filling collapsible bags, and in particular to a system to erect, fill and discharge a collapsible bag for particulate bulk materials.
2. Description of Related ArtSilos are widely used to temporarily store granular or powdered particulate bulk materials prior to shipment or use. A variety of silo manufacturing methods and construction materials may be used, such as concrete or steel panels, cast concrete, wood staves, heavy plastic tubular bags or fabric bags suspended from a structural frame.
Conventional silos can be expensive, and are generally permanent structures, not meant to be moved or dismantled. In some cases, it is desirable to have the ability to periodically move the silo to a new location. Additionally, it may be cost prohibitive for some users to construct a conventional permanent silo.
Plastic bag silos are filled and stored in a horizontal orientation, with sections of the bag cut and discarded as the material stored within is removed. It is difficult to unload material from a bag silo, as a specialized machine must be used, and material can be damaged or lost when it falls on the ground. Plastic bag silos are not reusable, thus creating a large amount of plastic waste. Additionally, this type of storage solution requires a large area to store material.
Fabric bag silos are also known as flexible silos. This type of silo utilizes reinforced fabric bags supported by a structural frame. They are economical and can be assembled on site. Disadvantageously, large fabric silos require specialized equipment to access the top of the frame to hang the bag therefrom. Additionally, typical fabric silos require that the frame be sized to sufficiently support the weight of the bag and its contents, as the bag is permanently raised to expose a conical bottom portion and is thus not self-supporting.
SUMMARY OF THE INVENTIONAccording to a first embodiment of the present invention there is disclosed a system for storing a loose material comprising an upright bag extending between a top and a bottom with a middle portion therebetween, the upright bag including internal bracing to support a middle portion from expanding radially outwards. The system further comprises a support structure operable to lift the bag between a first collapsed position and a second fill position, wherein the structure comprises a base, a top ring frame surrounding and securable to the top of the upright bag and a plurality of hinged support members extending between the base and the top ring frame wherein each of the plurality of hinged support members is pivotably connected to the base and the top ring frame. The system further comprises a flexible tension member extending between each of the plurality of hinged support members and the middle portion of the bag and a winch connected to each flexible tension member wherein the winch is operable to adjust a distance between the bag and the midpoint of the hinged support members so as to move the bag and the support structure between a first collapsed position in which the bag is collapsed and the hinged support members are bent and a second filled position in which the bag is upright and the hinged support members are upright.
The middle portion of the bag may include a plurality of lift brackets on an outer surface thereof distributed circumferentially therearound at locations corresponding to the plurality of hinged support members, wherein a distal end of the flexible tension member is selectively operably connected to a corresponding one of the plurality of lift brackets. The internal bracing may comprise a plurality of inner flexible tension members extending across an interior of the bag. The plurality of inner flexible tension member may extend diametrically across the interior of the bag. The plurality of flexible tension members may extend to ends secured to an inner surface of the bag at locations corresponding to the plurality of lift brackets. The plurality of flexible tension member may be located at a midpoint along the bag between the bottom and the top.
The bag may include an open through the top for filling the bag. The bag may include a discharge opening through the bottom for emptying the bag. The top of the bag may have an inverse frustoconical shape with the opening at an apex thereof.
The system may further comprise a roof assembly adapted to engage upon the top ring frame and cover the upright bag. The top of the bag may be connected to and suspended from the roof assembly. The roof assembly may have an inverse conical shape. The bottom of the bag may have an upright conical bottom portion extending from the bottom edge of the fillable portion, the conical bottom portion having a central bag discharge opening therethrough.
The flexible tension member may be selectively operably connectable to the bottom edge the bag. The winch may be operable to adjust the length of the flexible tension member extending between each of the plurality of hinged support members and the bottom edge of the fillable portion of the bag such that the bag is raised to the third discharge position, wherein the bottom edge of the fillable portion is raised to direct material within the bag to a radial center.
The system may further comprise a plurality of lift arms extending connected to the bottom of the bag, wherein the plurality of lift arms extend upwardly along the bag to a top end and are connected to each flexible tension member such that lifting up by the flexible tension member rotates the plurality of lift arms inward so as to compress the middle portion of the bag as a periphery of the bottom is raised. The plurality of lift arms may be secured to the bag proximate to the top end.
According to a first embodiment of the present invention there is disclosed a method for erecting a collapsible bag, the method comprising providing an upright bag extending between a top and a bottom with a middle portion therebetween, the upright bag including internal bracing to support a middle portion from expanding radially outwards. The method further comprises surrounding the bag with a structure operable to lift the bag between a first collapsed position and a second fill position, wherein the structure comprises a base, a top ring frame surrounding and securable to the top of the upright bag and a plurality of hinged support members extending between the base and the top ring frame wherein each of the plurality of hinged support members is pivotably connected to the base and the top ring frame. The method further comprises connecting a flexible tension member extending from each of the plurality of hinged support members and to the middle portion of the bag and retracting the flexible tension member with a winch connected to each flexible tension member so as to adjust a distance between the bag and the midpoint of the hinged support members so as to move the bag and the support structure between a first collapsed position in which the bag is collapsed and the hinged support members are bent and a second filled position in which the bag is upright and the hinged support members are upright.
Other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
In drawings which illustrate embodiments of the invention wherein similar characters of reference denote corresponding parts in each view,
Referring to
Turning now to
The bag 12 includes a plurality of upper suspension brackets 32 distributed circumferentially therearound proximate to the top edge 16. The upper suspension brackets 32 may be secured to the bag 12 by any commonly known means, such as, by way of non-limiting example, sewn in place, and may include shock absorption between the upper suspension brackets 32 and the bag 12 such as, by way of non-limiting example, bungee cords or the like. The upper suspension brackets 32 are secured to the structure 40, as will be set out below, to lift the bag 12 into an erect position, but do not support the weight of the bag contents when filled with material.
A plurality of mid suspension brackets 34 are distributed circumferentially around the bag 12 at the midline 202. Referring to
A plurality of discharge suspension brackets 102 are distributed circumferentially around the bag 12 proximate to the bottom edge 18. The discharge suspension brackets 102 may be secured to the bag 12 by any commonly known means, such as, by way of non-limiting example, sewn in place, and may include shock absorption between the discharge suspension brackets 102 and the bag 12 such as, by way of non-limiting example, bungee cords or the like. The discharge suspension brackets 102 do not support the weight of the bag contents when fully filled with material, as they are only used during discharge to lift the bottom edge 18 of the bag 12 to expose the bottom portion 26 when the material within reaches a discharge angle of repose, as will be set out below.
Referring to
Turning now to
The bottom and top ring frames 42 and 44 are formed the same, and each includes eight elongate structural segments 50 extending horizontally between eight corner supports 52. As illustrated, each segment 50 may be formed as a lightweight beam with internal cross bracing, such as a space frame, as is commonly known, although it will be appreciated that any other structural beam sections may be useful, as well, such as, by way of non-limiting example, hollow, solid or shaped beams. Each distal end of each segment 50 is secured to a corner support 52 by means as are commonly known. As best illustrated in
Each hinged support member 46 includes lower and upper portions, 54 and 56, respectively, and extends between lower and upper ends, 60 and 62, respectively, with a hinge 64 at a midpoint 58 therebetween. Each hinged support member 46 includes inner and outer surfaces 66 and 68, respectively. The hinge 64 joins the lower and upper portions 54 and 56 proximate to the inner surface 66 such that the lower and upper portions 54 and 56 hinge towards each other bringing the inner surface 66 of each portion in proximity when fully hinged. The lower and upper ends, 60 and 62, are pivotably joined to the bottom and top ring frames, 42 and 44 respectively, at the pivots 70 proximate to the outer surface 68, such that when the hinged support members 46 are fully extended to an upright position, the lower and upper ends 60 and 62 engage the bottom and top ring frames 42 and 44, respectively, within the gap 72 on each corner support 52. Each lower and upper portion 54 and 56 is formed as a lightweight beam with internal cross bracing, such as, by way of non-limiting example, a space frame, as is commonly known, although it will be appreciated that any other structural beam sections may be useful, as well, such as, by way of non-limiting example, hollow, solid or shaped beams. It will be noted that the first collapsed or hinged position, not shown, is positioned such that the hinged support members 46 are fully hinged with the top ring frame 44 in proximity to the bottom ring frame 42.
Referring to
Turning now to
Referring now to
To utilize the system 10, the structure 40 is placed in a fully hinged position at a desired location. In a fully hinged position, the hinged support members 46 are fully collapsed, as outlined above, with the top ring frame 44 in close proximity to the bottom ring frame 42. The tube auger 110 is positioned such that the first end 112 is located proximate to at the center axis 200, with the tube auger passing between the bottom and top ring frames 42 and 44 and the second end 114 extending beyond the structure 40, as illustrated in
With all components in place, the winches 76 are engaged simultaneously to reduce the length of the flexible tension members 74. As the length of the flexible tension members 74 is reduced, the midpoint 58 of each hinged support member 46 moves towards the mid suspension brackets 34, and therefore towards the bag 12 at the bag midline 202, in a direction generally indicated at 120 in
When the bag 12 is fully erected, as illustrated in
During bag filling, the material to be stored enters the bag 12 through the passage 96 of the central fill port 94 and through the central fill opening 22 of the bag 12. The structure 40 does not support the weight of the material, as the base of the bag 12 is resting on the ground, such that the material load is transferred to the ground below the bag 12. Any change in dimension of the bag is absorbed by the shock absorption within the upper suspension brackets 32, as set out above.
Turning now to
Referring to
With the bag 12 fully discharged, the structure 40 may be collapsed back to the original hinged position by reversing the process described above. First the bottom edge 18 of the bag 12 is returned to the lowered position and the flexible tension members 74 removed from the discharge suspension brackets 102. The flexible tension members 74 are then secured to the mid suspension brackets 34 and the winches 76 adjusted to ensure that the flexible tension members 74 are in tension. The cross braces 130 are then removed such that they are no longer maintaining the hinged support members 46 in an extended position. The winches 76 are simultaneously engaged to increase the length of the flexible tension members 74, thereby allowing the hinged support members 46 to pivot about the hinge 64 and the pivots 70, lowering the top ring frame 44 and roof assembly 90 towards the bottom ring frame 42. Once fully collapsed, the system 10 may be disassembled and relocated.
Turning now to
While specific embodiments of the invention have been described and illustrated, such embodiments should be considered illustrative of the invention only and not as limiting the invention as construed in accordance with the accompanying claims.
Claims
1. A system for storing a loose material comprising:
- an upright bag extending between a top and a bottom with a middle portion therebetween, said upright bag including internal bracing to support a middle portion from expanding radially outwards;
- a support structure operable to lift said bag between a first collapsed position and a second fill position, wherein said structure comprises: a base; a top ring frame surrounding and securable to said top of said upright bag; a plurality of hinged support members extending between said base and said top ring frame; wherein each of said plurality of hinged support members is pivotably connected to said base and said top ring frame;
- a flexible tension member extending between each of said plurality of hinged support members and said middle portion of said bag; and
- a winch connected to each flexible tension member wherein said winch is operable to adjust a distance between said bag and said midpoint of said hinged support members so as to move said bag and said support structure between a first collapsed position in which the bag is collapsed and said hinged support members are bent and a second filled position in which said bag is upright and said hinged support members are upright.
2. The system of claim 1 wherein said middle portion of said bag includes a plurality of lift brackets on an outer surface thereof distributed circumferentially therearound at locations corresponding to said plurality of hinged support members, wherein a distal end of said flexible tension member is selectively operably connected to a corresponding one of said plurality of lift brackets.
3. The system of claim 2 wherein said internal bracing comprises a plurality of inner flexible tension members extending across an interior of said bag.
4. The system of claim 3 wherein said plurality of inner flexible tension member extend diametrically across said interior of said bag.
5. The system of claim 3 wherein said plurality of flexible tension members extend to ends secured to an inner surface of said bag at locations corresponding to said plurality of lift brackets.
6. The system of claim 3 wherein said plurality of flexible tension member are located at a midpoint along said bag between said bottom and said top.
7. The system of claim 1 wherein said bag includes an open through said top for filling said bag.
8. The system of claim 1 wherein said bag includes a discharge opening through said bottom for emptying said bag.
9. The system of claim 1 wherein said top of said bag has an inverse frustoconical shape with said opening at an apex thereof.
10. The system of claim 1 further comprising a roof assembly adapted to engage upon said top ring frame and cover said upright bag.
11. The system of claim 9 wherein said top of said bag is connected to and suspended from said roof assembly.
12. The system of claim 10 wherein said roof assembly has an inverse conical shape.
13. The system of claim 1 wherein said bottom of said bag has an upright conical bottom portion extending from said bottom edge of said fillable portion, said conical bottom portion having a central bag discharge opening therethrough.
14. The system of claim 13 wherein said flexible tension member is selectively operably connectable to said bottom edge said bag.
15. The system of claim 14 wherein said winch is operable to adjust the length of said flexible tension member extending between each of said plurality of hinged support members and said bottom edge of said fillable portion of the bag such that the bag is raised to said third discharge position, wherein said bottom edge of said fillable portion is raised to direct material within the bag to a radial center.
16. The system of claim 1 further comprising a plurality of lift arms extending connected to said bottom of said bag, wherein said plurality of lift arms extend upwardly along said bag to a top end and are connected to each flexible tension member such that lifting up by the flexible tension member rotates said plurality of lift arms inward so as to compress said middle portion of the bag as a periphery of said bottom is raised.
17. The system of claim 16 wherein said plurality of lift arms are secured to said bag proximate to said top end.
18. A method for erecting a collapsible bag, the method comprising:
- providing an upright bag extending between a top and a bottom with a middle portion therebetween, said upright bag including internal bracing to support a middle portion from expanding radially outwards;
- surrounding said bag with a structure operable to lift said bag between a first collapsed position and a second fill position, wherein said structure comprises: a base; a top ring frame surrounding and securable to said top of said upright bag; a plurality of hinged support members extending between said base and said top ring frame; wherein each of said plurality of hinged support members is pivotably connected to said base and said top ring frame;
- connecting a flexible tension member extending from each of said plurality of hinged support members and to said middle portion of said bag; and
- retracting said flexible tension member with a winch connected to each flexible tension member so as to adjust a distance between said bag and said midpoint of said hinged support members so as to move said bag and said support structure between a first collapsed position in which the bag is collapsed and said hinged support members are bent and a second filled position in which said bag is upright and said hinged support members are upright.
Type: Application
Filed: May 29, 2019
Publication Date: Dec 5, 2019
Inventor: Dennis Thomson (Creston)
Application Number: 16/425,772