ELECTRICAL JUNCTION BOX
Provided is an electrical junction box capable of preventing the entry of water into an accommodating box. An electrical junction box interconnects a plurality of external devices via an electrical device accommodated in an accommodating box. An opening of the accommodating box of the electrical junction box is closed by a lid. An annular sealing member is arranged along the opening of the accommodating box on the outer surface of the accommodating box, and is in intimate contact with the outer surface of the accommodating box and the inner surface of the lid. Side walls of the lid face the sealing member at a distance in a direction along the outer surface of the accommodating box.
This application claims priority of Japanese Patent Application No. JP 2018-111321 filed on Jun. 11, 2018, the contents of which are incorporated herein.
TECHNICAL FIELDThe present disclosure relates to an electrical junction box.
BACKGROUNDA vehicle is often provided with an electrical junction box (see JP 2017-200269A, for example) that interconnects a plurality of in-vehicle devices. The in-vehicle devices are a battery, a lamp, a motor, or the like. In the electrical junction box described in JP 2017-200269A, an electrical device to be connected to the plurality of in-vehicle devices is accommodated in the accommodating box. The accommodating box is provided with an opening. The opening of the accommodating box is closed by a lid.
SUMMARYWhen a vehicle is washed with water, or when a vehicle runs in rain, the electrical junction box may get wet. In the electrical junction box described in JP 2017-200269A, the lid is in the form of box whose one side is open, and the side walls of the lid overlap the side walls of the accommodating box. If a gap is formed between the side walls of the accommodating box and the lid due to manufacturing errors, wear, corrosion or the like, water may enter the accommodating box from this gap. If water enters the accommodating box, the water may come in contact with the electrical device, and the electrical device may be broken.
The present disclosure has been made in view of such circumstances, and an object thereof is to provide an electrical junction box capable of preventing the entry of water into an accommodating box.
An electrical junction box according to one aspect of the present disclosure is an electrical junction box for accommodating an electrical device and interconnecting a plurality of external devices via the accommodated electrical device, the electrical junction box including: an accommodating box having an opening and accommodating the electrical device; a lid closing the opening; and an annular sealing member that is arranged along the opening on the outer surface of the accommodating box, and is in intimate contact with the outer surface of the accommodating box and the inner surface of the lid, and the lid has an opposing wall facing the sealing member at a distance in a direction along the outer surface of the accommodating box.
According to the above aspect, the entry of water into the accommodating box can be prevented.
First, the embodiments of the present disclosure will be listed and described. At least some of the embodiments described below may also be combined as appropriate.
An electrical junction box according to one aspect of the present disclosure is an electrical junction box for accommodating an electrical device and interconnecting a plurality of external devices via the accommodated electrical device, the electrical junction box including: an accommodating box having an opening and accommodating the electrical device; a lid closing the opening; and an annular sealing member that is arranged along the opening on an outer surface of the accommodating box, and that is in intimate contact with (e.g. areal contact with, abutting against) the outer surface of the accommodating box and an inner surface of the lid, and the lid includes an opposing wall facing the sealing member at a distance in a direction along the outer surface of the accommodating box.
In the above aspect, the annular sealing member is arranged along the opening on the outer surface of the accommodating box, and the sealing member is in intimate contact with the outer surface of the accommodating box and the inner surface of the lid. Accordingly, the entry of water into the accommodating box is prevented. Also, because the opposing wall is provided in the lid, no water directly contacts the sealing member, and thus the sealing member is less likely to be worn away. Furthermore, because a gap is formed between the sealing member and the opposing wall, the impact of water hitting the sealing member is weak. For this reason, the sealing member is even less likely to be worn away.
In the electrical junction box according to one aspect of the present disclosure, the accommodating box may include a second opposing wall that protrudes from an edge portion of the opening and that faces the sealing member, and the sealing member may be arranged between the opposing wall and the second opposing wall.
In the above aspect, because the second opposing wall is provided, positioning of the annular sealing member in manufacturing is easy.
In the electrical junction box according to one aspect of the present embodiment, the distance between the sealing member and the opposing wall may be longer than the distance between the sealing member and the second opposing wall.
In the above aspect, the sealing member is arranged at a position closer to the second opposing wall than to the opposing wall.
In the electrical junction box according to one aspect of the present disclosure, the sealing member may include a plurality of annular abutting portions in intimate contact with the accommodating box and the lid, and an annular non-abutting portion that is connected to two of the plurality of abutting portions, and that is separated from the accommodating box and the lid.
In the above aspect, because the sealing member is in intimate contact with the accommodating box and the lid at a plurality of locations, the entry of water into the accommodating box is more reliably prevented.
In the electrical junction box according to one aspect of the present disclosure, the lid may be in the form of box whose one side is open, and the opposing wall may be the side wall of the lid.
In the above aspect, the bottom wall of the lid closes the opening of the accommodating box, and the side walls of the lid face the sealing member.
Specific examples of the electrical junction box according to the embodiments of the present disclosure will be described below with reference to the drawings. It should be noted that the present disclosure is not limited to these illustrative examples, and is indicated by the claims, and meanings equivalent to the claims and all changes within the technical scope are intended to be encompassed herein.
First EmbodimentThe accommodating box 10 and the lid 11 are made of metal such as aluminum, aluminum alloy, or aluminum oxide. Outer surfaces of the accommodating box 10 and the lid 11 are coated with a paint for preventing salt damage. The paint for preventing salt damage is a paint having high salt resistance such as a fluorine-based paint or an acrylic silicone resin. If water containing salt, or salt or the like carried by wind contacts the outer surfaces of the accommodating box 10 and the lid 11, salt may adhere to these outer surfaces. Even in this case, because the outer surfaces of the accommodating box 10 and the lid 11 are coated with the paint for preventing salt damage, the corrosion of the outer surfaces caused by salt is suppressed.
If the plurality of connectors 21 are respectively connected to the plurality of connectors 12, each of the plurality of in-vehicle devices 20 is connected to at least one of other in-vehicle devices through the electrical device 13.
As mentioned above, the electrical junction box 1 accommodates the electrical device 13 in the accommodating box 10, and interconnects the plurality of in-vehicle devices 20 via the electrical device 13 accommodated in the accommodating box 10. The in-vehicle devices 20 serve as external devices.
The in-vehicle device 20 is a battery, a lamp, a motor, or the like. Let us assume that one of the plurality of in-vehicle devices 20 is battery, and the remaining in-vehicle devices 20 are a lamp, a motor, and the like. As a first example, the electrical device 13 includes a plurality of fuses, and the battery is connected to the remaining in-vehicle devices 20 through the plurality of fuses. The electrical device 13 protects the remaining in-vehicle devices 20 from an overcurrent.
As a second example, the electrical device 13 is a DCDC converter that transforms a DC (direct current) voltage. In this case, the electrical device 13 transforms a voltage output from the battery, and outputs the transformed voltage to the remaining in-vehicle devices 20. As a third example, the electrical device 13 includes a plurality of switches, and the battery is connected to the remaining in-vehicle devices 20 through the plurality of switches. By turning each of the switches on or off, the in-vehicle device 20 to which power is supplied from the battery is changed.
As shown in
In the lid 11, two plate-like protruding walls 11c protrude outward from the lower end of one side wall 11b of the two side walls 11b facing each other. Also, two plate-like protruding walls 11c protrude outward from the lower end of the other side wall 11b. The lower surfaces of the four protruding walls face the upper surface of the upper wall 10a of the accommodating box 10.
A through hole 11d penetrates each of the four protruding walls 11c in the vertical direction. In the upper wall 10a of the accommodating box 10, screw holes 10e are provided at positions corresponding to the respective through holes 11d. The through hole 11d and the screw hole 10e are continuous. The shaft of a screw 14 is inserted into the through hole 11d. The shaft of the screw 14 is fitted into the screw hole 10e corresponding to the through hole 11d through which that screw 14 is inserted. The head of the screw 14 is in contact with the upper surface of the protruding wall 11c of the through hole 11d.
In the manufacturing of the electrical junction box 1, the shaft of the screw 14 is inserted into the through hole 11d, and the shaft of the screw 14 is arranged in the corresponding screw hole 10e. Thereafter, the four screws 14 are tightened. As a result, the lid 11 is fixed to the upper wall 10a of the accommodating box 10, and closes the opening 10c of the accommodating box 10.
As shown in
As shown in
As shown in
As mentioned above, the lid 11 of the electrical junction box 1 is provided with the side walls 11b. For this reason, when a vehicle is washed with water, or when a vehicle runs in rain, no water directly contacts the sealing member 15, and thus the sealing member is less likely to be worn away.
As shown in
Because a gap is formed between each side wall 11b of the lid 11 and the sealing member 15, the impact of water hitting the sealing member 15 is weak. For this reason, the sealing member 15 is even less likely to be worn away. In the vehicle, the electrical junction box 1 is arranged such that the accommodating box 10 is on the lower side. Also, in the lid 11 of the electrical junction box 1, the side wall 11b protrudes downward from each side of the bottom wall 11a. For this reason, water is less likely to be accumulated in the gap between the side wall 11b of the lid 11 and the sealing member 15. As a result, in the inside of the lid 11, the accommodating box 10 and the lid 11 are less likely to be corroded.
As another configuration in which the positioning of the sealing member 15 is further facilitated, a configuration is conceivable in which a second protruding wall, which protrudes upward from the upper surface of the upper wall 10a of the accommodating box 10 and faces the protruding wall 10d at a distance, is provided. In this configuration, the upper wall 10a, the protruding wall 10d and the second protruding wall form a groove. Because the sealing member 15 is positioned by fitting the sealing member 15 into the groove, the manufacturing is facilitated. However, in this configuration, water may accumulate in the groove. Thus, the accommodating box 10 and the lid 11 are easily corroded. Because the second protruding wall is not provided in the electrical junction box 1, as mentioned above, water is less likely to be accumulated in the gap between the side wall 11b of the lid 11 and the sealing member 15.
As mentioned above, the protruding wall 10d is provided in the accommodating box 10 of the electrical junction box 1. For this reason, the sealing member 15 can be easily positioned when manufacturing the electrical junction box 1.
Also, because the sealing member 15 is in intimate contact with the accommodating box 10 and the lid 11 at plural locations, the entry of water into the accommodating box 10 can be reliably prevented.
Note, that to manufacture electrical junction box 1 more easily, a mark indicating a position in which the sealing member 15 is to be arranged may also be provided on the upper surface of the upper wall 10a of the accommodating box 10. A mark (line) surrounding the protruding wall 10d may also be provided on the upper surface of the upper wall 10a of the accommodating box 10, for example. In this configuration, the sealing member 15 is arranged between the protruding wall 10d and the mark. As a result, the sealing member 15 is more easily positioned.
Second EmbodimentIn the first embodiment, the sealing member 15 is arranged on the upper surface of the upper wall 10a of the accommodating box 10. However, the arrangement position of the sealing member 15 is not limited to the upper surface of the upper wall 10a.
Hereinafter, points of the second embodiment that are different from the first embodiment will be described. Configurations aside from those described hereinafter are the same as in the first embodiment. For this reason, constituent elements that are the same as in the first embodiment will be given the same reference signs as in the first embodiment, and descriptions thereof will be omitted.
In the second embodiment, the lid 11 covers the upper side of the accommodating box 10 and upper portions of the side walls 10b of the accommodating box 10 from the outside, and is fixed to the side walls 10b of the accommodating box 10 by a plurality of screws 14. Similar to the first embodiment, the outer surfaces of the accommodating box 10 and the lid 11 are coated with a paint for preventing salt damage, and thus corrosion of the outer surfaces caused by salt is prevented.
Similar to the first embodiment, the lid 11 is in the form of box whose one side is open. In the lid 11, a side wall 11b protrudes downward from each side of a rectangular plate-like bottom wall 11a. Furthermore, the adjacent two side walls 11b are connected. As shown in
A fixing member 3 for fixing the lid 11 to the accommodating box 10 is rotatably attached to each side wall 11b of the lid 11. As shown in
In the fixing member 3, a protruding plate 3b protrudes from the lower side portion of the first cover plate 3a toward the side wall 10b of the accommodating box 10. The protruding plate 3b closes the gap between the side wall 10b of the accommodating box 10 and the side wall 11b of the lid 11. A second cover plate 3c protrudes downward along the side wall 10b from the side portion of the protruding plate 3b on the side wall 10b side of the accommodating box 10. The plate surface of the second cover plate 3c is in contact with the outer surface of the side wall 10b of the accommodating box 10.
The second cover plate 3c of the fixing member 3 is provided with a through hole 3d penetrating in the direction perpendicular to the side wall 10b and the plate surface of the second cover plate 3c. In the side wall 10b of the accommodating box 10, a screw hole 10e is provided at a position corresponding to the through hole 3d of the fixing member 3 covering that side wall 10b. The through hole 3d and the screw hole 10e are continuous. The shaft of a screw 14 is inserted into the through hole 3d. The shaft of the screw 14 is fitted into the screw hole 10e corresponding to the through hole 3d through which that screw 14 is inserted. The head of the screw 14 is in contact with the outer surface of the second cover plate 3c of the through hole 3d.
In the manufacturing of the electrical junction box 1, the shaft of the screw 14 is inserted through the through hole 3d, and the shaft of the screw 14 is arranged in the corresponding screw hole 10e. After that, these screws 14 are tightened. As a result, the lid 11 is fixed to the side walls 10b of the accommodating box 10, and closes the opening 10c of the accommodating box 10.
A sealing member 15 of the second embodiment is configured in the same manner as that of the first embodiment. In the second embodiment, two annular abutting portions 15a are aligned in the vertical direction, and an annular non-abutting portion 15b connects the two abutting portions 15a. As shown in
In the manufacturing of the electrical junction box 1, the sealing member 15 is arranged on the lower side of the protruding wall 10d on the outer surface of the accommodating box 10. Next, as shown in
After the lid 11 is fitted into the accommodating box 10, as shown in
As shown in
As mentioned above, the lid 11 of the electrical junction box 1 is provided with the protruding plates 3b. For this reason, when a vehicle is washed with water, or when a vehicle runs in rain, no water directly contacts the sealing member 15, and thus the sealing member is less likely to be worn away.
As mentioned above, in the electrical junction box 1, the annular sealing member 15 is arranged on the outer surfaces of the side walls 10b of the accommodating box 10 along the opening 10c, and is in intimate contact with the outer surfaces of the side walls 10b of the accommodating box 10 and the inner surfaces of the side walls 11b of the lid 11. Accordingly, the entry of water into the accommodating box 10 is prevented.
Because a gap is formed between the protruding plate 3b of the lid 11 and the sealing member 15, the impact of water hitting the sealing member is weak. For this reason, the sealing member 15 is even less likely to be worn away. In the vehicle, the electrical junction box 1 is arranged such that the accommodating box 10 is on the lower side. For this reason, water is less likely to be accumulated in the gap between the protruding plate 3b of the lid 11 and the sealing member 15. As a result, in the inside of the lid 11, the accommodating box 10 and the lid 11 are less likely to be corroded.
As mentioned above, the protruding wall 10d is provided in the accommodating box 10 of the electrical junction box 1. For this reason, the positioning of the sealing member 15 is easy in manufacturing the electrical junction box 1.
Also, because the sealing member 15 is in intimate contact with the accommodating box 10 and the lid 11 at plural locations, the entry of water into the accommodating box 10 can be reliably prevented.
Note, that in the first and second embodiments, the number of the abutting portions that the sealing member 15 has is not limited to two. The number of the abutting portions may also be one, or three or more. If the number of the abutting portion 15a is one, the sealing member 15 has no non-abutting portion 15b. If the sealing member 15 has three or more abutting portions 15a, the number of non-abutting portions 15a is one less than the number of the abutting portions 15a. In this case, each non-abutting portion 15b connects two abutting portions 15a of the three or more abutting portions 15a.
The sealing member 15 may be an elastic body made of rubber and having water repellency. For this reason, the material forming the sealing member 15 is not limited to rubber.
The sealing member 15 may also be in contact with the protruding wall 10d of the accommodating box 10. The accommodating box 10 may also have no protruding wall 10d. Also in this case, a configuration is realized in which the entry of water into the accommodating box 10 is reliably prevented.
It is not necessary for all the connectors 12 to be provided on one side wall 10b of the accommodating box 10. Each side wall 10b may also have at least one connector 12, for example.
The first and second embodiments that were disclosed are to be considered exemplary in all respects and in no way limiting. The scope of the present disclosure is defined by the scope of the appended claims and not by the above description, and all changes that fall within the same essential spirit as the scope of the claims are included therein.
Claims
1. An electrical junction box for accommodating an electrical device and interconnecting a plurality of external devices via the accommodated electrical device, the electrical junction box comprising:
- an accommodating box having an opening and accommodating the electrical device;
- a lid closing the opening; and
- an annular sealing member that is arranged along the opening on an outer surface of the accommodating box, and that is in intimate contact with the outer surface of the accommodating box and an inner surface of the lid,
- wherein the lid includes an opposing wall facing the sealing member at a distance in a direction along the outer surface of the accommodating box.
2. The electrical junction box according to claim 1, wherein
- the accommodating box includes a second opposing wall that protrudes from an edge portion of the opening and that faces the sealing member, and
- the sealing member is arranged between the opposing wall and the second opposing wall.
3. The electrical junction box according to claim 2, wherein
- the distance between the sealing member and the opposing wall is longer than the distance between the sealing member and the second opposing wall.
4. The electrical junction box according to claim 1, wherein
- the sealing member includes:
- a plurality of annular abutting portions in intimate contact with the accommodating box and the lid; and
- an annular non-abutting portion that is connected to two of the plurality of abutting portions, and that is separated from the accommodating box and the lid.
5. The electrical junction box according to claim 1, wherein
- the lid is in the form of box whose one side is open, and
- the opposing wall is the side wall of the lid.
6. The electrical junction box according to claim 2, wherein
- the sealing member includes:
- a plurality of annular abutting portions in intimate contact with the accommodating box and the lid; and
- an annular non-abutting portion that is connected to two of the plurality of abutting portions, and that is separated from the accommodating box and the lid.
7. The electrical junction box according to claim 3, wherein
- the sealing member includes:
- a plurality of annular abutting portions in intimate contact with the accommodating box and the lid; and
- an annular non-abutting portion that is connected to two of the plurality of abutting portions, and that is separated from the accommodating box and the lid.
8. The electrical junction box according to claim 2, wherein
- the lid is in the form of box whose one side is open, and
- the opposing wall is the side wall of the lid.
9. The electrical junction box according to claim 3, wherein
- the lid is in the form of box whose one side is open, and
- the opposing wall is the side wall of the lid.
10. The electrical junction box according to claim 4, wherein
- the lid is in the form of box whose one side is open, and
- the opposing wall is the side wall of the lid.
Type: Application
Filed: Jun 10, 2019
Publication Date: Dec 12, 2019
Inventor: Hiroki Yoshihara (Yokkaichi)
Application Number: 16/436,144