TRANSMISSION SYSTEM AND ELECTRIC TOOL PROVIDED WITH SAME
Provided herein is a transmission system including: a housing; a pair of double-layered gears for transmitting a power from a motor to a screw driver shaft defining a transmission axis, the pair of gears including a first bigger gear and a first smaller gear; a torque cup for covering a leading end portion of the housing through which the shaft is extended from the housing; a first set of planetary gears for driving the shaft, regularly surrounding and meshing the first smaller gear; and a first ring gear for sliding axially against the housing and meshing the first bigger gear and/or the first set of planetary gears; wherein the torque cup can be turned to force the first ring gear to slide axially.
The present application claims priority of Chinese Patent Application No. 201810646354.1, filed on Jun. 21, 2018 in the State Intellectual Property Office of China, the entire contents of which are hereby incorporated by reference.
TECHNICAL FIELDThe invention relates to an electric tool, in particular to a transmission system and an electric tool provided with same.
BACKGROUND ARTTransmission system is one of the main core components of an electric tool, and its main function is to provide the power needed for the electric tool to rotate. Existing electric tools all have multiple functions for the convenience of use, that is, they can be used for drilling and screwing at the same time.
In order to realize the above-mentioned operation functions, enterprises also make some structural improvements to the transmission system during transmission system production, i.e. the transmission system is equipped with a speed change mechanism and a torque cup at the same time, so as to switch between various functions.
For example, the Chinese patent application number 201120271287.3 discloses an improved structure for high-speed and low-speed switch of an electric tool, and a shift lever of the improved structure is driven by a shift frame which is directly exposed outside a transmission system housing for operation by workers. In this way, workers are likely to come into contact with the shift frame unintentionally during operation, thus increasing the probability of misoperation. When the electric tool works under the condition of large torque, if the rotating speed increases instantaneously, it is easy to cause damage to a transmission shaft.
SUMMARY OF THE INVENTIONTherefore, the invention provides A transmission system, comprising:
-
- a housing;
- a pair of double-layered gears for transmitting a power from a motor to a mounting shaft for clasping a screw driver bit or a drill bit and defining a transmission axis, the pair of double-layer gear comprising a first outer or bigger gear and a first inner or smaller gear;
- a torque cup mounted to the housing to cover an leading end portion of the housing through which the mounting shaft is extended partially outside the housing ;
- a first set of planetary gears for driving the mounting shaft, circumferentially regularly surrounding and meshing the first inner gear,
- a first ring gear fixed circumferentially and relatively to the housing so that it can slide axially to mesh both of the first outer gear and the first set of planetary gears or only the former;
- wherein the torque cup is configured so that it can be turned to force the first ring gear to slide axially.
Preferably, the first ring gear is surrounded with a gear sleeve, and the gear sleeve and the first ring gear are axially locked; and the torque cup can be turned to force the gear sleeve to slide axially.
Preferably, the transmission system further comprises:
-
- a sun gear ratatable around the transmission axis and having an axial end fixed with a plurality of axial stubs each of which co-axially supports one of the first set of planetary gears for rotation around itself; and
- a second set of planetary gears for driving the mounting shaft, meshing inwards with the sun gear and outwards with a second ring gear, which is mounted to the housing for a rotation restrained with respect to the housing.
Most preferably, the second ring gear is provided with an axial and endless profile or cam which is urged against the housing.
The invention relates also to an electric tool comprising such a transmission system.
Reference Numerals: 1. housing; 1a. front housing body; 1a1. guide hole; 1a2. second limiting block; 1b. rear housing body; 1b1. first blind hole; 1c. bottom cover; 1c1. through hole; 1d. front cover; 1d1. limiting hole; 2. second planetary gear set; 3. second inner gear; 4. double-layer gear; 4a. first outer ring gear; 4b. first inner ring gear; 5. first planetary gear set; 6. first inner gear; 7. gear sleeve; 7a. fixing block; 7b. lifting pin; 7b1: spherical surface; 7b2: tapered; 7c. biasing spring; 8a. lug; 8b. sliding groove; 9. torque cup; 9a. inner edge; 9b. protrusion; 9b1. concave cambered surface; 9b2. tapered groove; 9c. steel ball; 9d. second extension spring; 9e. second blind hole; 10. sun gear; 10a. disc; 10b. second inner ring gear; 11. third planetary gear set; 12. third inner gear; 12a. projection; 13. transmission ring; 13a. first limiting block; 14. mounting shaft; 15. shaft sleeve; 15a. clamping block; 16. thread bushing; 16a. first spring; 17. torque washer ; 17a. teeth; 17b. lifting rod; 17c. ball.
DETAILED DESCRIPTION OF THE INVENTIONThe invention will be described in further detail below with reference to the accompanying drawings.
Embodiment 1A transmission system, as shown in
Furthermore, as shown in
Besides, as shown in
In addition, as shown in
Meanwhile, as shown in
Furthermore, the side, away from the bottom cover 1c, of the front housing body 1a is also provided with a torque cup 9, and the inner peripheral surface of the torque cup 9 is provided with an inner edge 9a. The inner edge 9a is provided with protrusions 9b corresponding to the lifting pins 7b, and the transition between the protrusions 9b and the inner edge 9a is continuous and natural. When the torque cup 9 is rotated till the protrusions 9b come into contact with the ends of the lifting pins 7b, the protrusions 9b start to push the lifting pins 7b by continuing to rotate the torque cup 9. Accordingly, the lifting pins 7b slide toward the side of the bottom cover 1c and drive the first inner gear 6 to slide to the position where the first inner gear 6 is simultaneously sleeved on the first outer ring gear 4a and the first planetary gear set 5. This also realizes the process of controlling the speed increase of the transmission system through the torque cup 9. Furthermore, when the torque cup 9 is rotated reversely, the acting force of the protrusions 9b on the lifting pins 7b will be removed, so that the lifting pins 7b can reset under the action of the biasing springs 7c, thus realizing the speed decrease of the transmission system.
In addition, as shown in
As shown in
As shown in
In addition, as shown in
Working principle of the transmission system: based on low-speed operation, the output shaft of the motor first drives the second planetary gear set 2 through gears to rotate on its axis and revolve at the same time. Since the shafts of the planetary gears of the second planetary gear set 2 are fixed to a first outer ring gear 4a of the double-layer gear 4, the second planetary gear set 2 will drive the double-layer gear 4 to rotate on its axis. When the double-layer gear 4 rotates on its axis, the first inner ring gear 4b will drive the first planetary gear set 5 to rotate on its axis and revolve. Since the first planetary gear set 5 is arranged on the sun gear 10 in a penetrating mode, the first planetary gear set 15 will drive the sun gear 10 to rotate on its axis. The second inner ring gear 10b of the sun gear 10 will drive the third planetary gear set 11 to rotate on its axis and revolve. Since the third planetary gear set 11 is arranged on the transmission ring 13 in a penetrating mode, the transmission ring 13 will be driven to rotate on its axis, so as to drive the mounting shaft 14 to rotate on its axis through the shaft sleeve 15. Due to the low-speed state, a screwdriver bit can be installed at the end of the mounting shaft 14 to screw bolts or screws.
Torque adjustment: in order to increase the torque of screwing, workers can screw the torque cup 9, and the thread bushing 16 will move toward the side of the bottom cover 1c under the action of the screw of the torque cup 9, so that the thread bushing 16 will compress the first extension springs 16a. Then the first extension springs 16a exert pressure on the torque washer 17, and the torque washer 17 exerts pressure on third inner gear 12 through the lifting rods 17b. When the first extension springs 16a are pressed more tightly, the third inner gear 12 will be more fixed firmly, and thus the torque will be greater.
Speed increasing process of the transmission system: when the torque cup 9 is reversely screwed, the pressure of the thread bushing 16 putting on the first extension springs 16a will decrease, and the protrusions 9b on the inner edge 9a will gradually make contact with the ends of the lifting pins 7b; when the protrusions 9b push the lifting pins 7b, the torque of the transmission system is the smallest, at this point, the lifting pins 7b will push the first inner gear 6 to move till the first inner gear 6 is directly sleeved on the first planetary gear set and the first outer ring gear 4a, so that the first planetary gear set, the first outer ring gear 4a and the first inner gear 6 are locked. At this point, the rotation angular velocity of the double-layer gear 4 is equal to the rotation angular velocity of the sun gear 10, thus realizing the function of increasing speed. In this way, in the case of small torque and high rotating speed, drilling can be conducted as long as a drill bit is installed at the end of the mounting shaft 14.
The matching process of the steel balls 9c and the different limiting holes 1d1 allows positioning workers to adjust to the required positions, and can also avoid the out-of-gear event.
Embodiment 2A transmission system, as shown in
A transmission system, as shown in
A transmission system, as shown in
In addition, here, the number of the limiting holes 1d1 of the front cover 1d is twelve, the limiting holes are equally divided into two groups, the two groups of limiting holes 1d1 are symmetrical about the center of the front cover 1d, the number of the steel balls 9c is two, and the steel balls are symmetrical about the center of the torque cup 9. The two groups of limiting holes 1d1 are equally divided into an equal number of low-speed gears and an equal number of high-speed gears, and there are four low-speed gears and two high-speed gears. Meanwhile, the limiting holes 1d1 of the low-speed gears are located on the front cover 1d corresponding to the middle position of two adjacent teeth 17a, while the limiting holes 1d1 of the high-speed gears are not located on the front cover 1d corresponding to the middle position of two adjacent teeth 17a.
When the transmission system is in a low gear, that is, when the steel balls 9c are engaged with the limiting holes 1d1 of the low-speed gears, then the teeth 17a is corresponding to the gap between the limiting blocks 1a2. If the mounting shaft 14 is locked due to excessive resistance, the teeth 17a of the torque washer 17 can smoothly slide between two second limiting blocks 1a2 while the projection 12a push up the lifting rods 17b, thus normally realizing the process of shaft disengagement for avoiding danger. When the transmission system is in a high gear, the teeth 17a are blocked by the second limiting blocks 1a2, which prevents the torque washer 17 from being pushed up by the projection 12a, however, the resistance is not very large during this process, so that shaft disengagement does not occur, and thus the drilling process can proceed normally.
Embodiment 5An electric tool is disclosed. A transmission system for the electric tool is a transmission system recorded in any one of the embodiments 1 to 4 of the invention.
The specific embodiments are only an explanation of the invention, but not a limitation to the invention. After reading this specification, a person skilled in the art can make modifications to the embodiments without creative contribution as needed, however, as long as they are within the scope of the claims of the invention, they are protected by the patent law.
Claims
1. A transmission system, comprising:
- a housing (1);
- a double-layered gears (4) for transmitting a power from a motor to a mounting shaft (14) for clasping a screw driver bit or a drill bit and defining a transmission axis, the double-layered gears (4) comprising a first outer or bigger gear (4a) and a first inner or smaller gear (4b);
- a torque cup (9) mounted to the housing to cover an leading end portion of the housing through which the mounting shaft is extended partially outside the housing;
- a first set of planetary gears (5) for driving the mounting shaft, circumferentially regularly surrounding and meshing the first inner gear (4b),
- a first ring gear (6) fixed circumferentially and relatively to the housing so that it can slide axially to mesh both of the first outer gear (4a) and the first set of planetary gears (5) or only the former;
- wherein the torque cup (9) is configured so that it can be turned to force the first ring gear (6) to slide axially.
2. The transmission system according to claim 1, wherein the first ring gear (6) is surrounded with a gear sleeve (7), and the gear sleeve (7) and the first ring gear (6) are axially locked; and the torque cup can be turned to force the gear sleeve (7) to slide axially.
3. The transmission system according to claim 1, further comprising:
- a sun gear (10) rotatable around the transmission axis and having an axial end fixed with a plurality of axial stubs each of which co-axially supports one of the first set of planetary gears (5) for rotation around itself; and
- a second set of planetary gears (11) for driving the mounting shaft (14), meshing inwards with the sun gear (10) and outwards with a second ring gear (12), which is mounted to the housing for a rotation restrained with respect to the housing.
4. The transmission system according to claim 2, further comprising:
- a sun gear (10) rotatable around the transmission axis and having an axial end fixed with a plurality of axial stubs each of which co-axially supports one of the first set of planetary gears (5) for rotation around itself; and
- a second set of planetary gears (11) for driving the mounting shaft (14), meshing inwards with the sun gear (10) and outwards with a second ring gear (12), which is mounted to the housing for a rotation restrained with respect to the housing.
5. The transmission system according to claim 4, wherein the second ring gear is provided with an axial and endless profile or cam which is urged against the housing.
6. An electric tool comprising a transmission system according to claim 1.
Type: Application
Filed: Aug 28, 2018
Publication Date: Dec 26, 2019
Inventors: Lei Weng (Ningbo), Zhi Ouyang (Ningbo)
Application Number: 16/114,250