BOOT FOR PREVENTING WATER INCURSION INTO A WATER HEATER
A water heater appliance is provided that includes features for preventing water incursion into an access point or ingress of water heater appliance. More particularly, a water heater is provided that includes a boot that stretches around an incoming supply conduit to form an impermeable seal at the interface between the boot and the supply conduit. The boot has a canopy that extends from the impermeable seal to a canopy edge contacting at least a portion of the casing. The boot sheds water away from the access point and thus prevents water from entering the water heater appliance through the access point.
The subject matter of the present disclosure relates generally to water heater appliances.
BACKGROUND OF THE INVENTIONWater heaters provide for the heating and storage of water for various uses. A heat source is provided for raising the temperature of water in a water tank. The heat energy may be supplied e.g., by gas burners, electrically resistant coils, or a heat pump using a refrigerant cycle. Typically, the water tank is surrounded by a casing and is insulated to prevent the water stowed within the water tank from heat loss before use.
Many water heater appliances include various power consuming loads. For instance, some water heaters may include a controller, a display, electric heating sources, and other power consuming loads. To provide electrical power to such power consuming loads, an electrical conduit or power supply line typically is fed to or through an access point of the water heater, such as a junction box. The junction box may provide a means of grounding the incoming wires and for providing a safe environment for making electrical connections. In some instances, water may leak or seep into the junction box. For example, water may drip along the power supply line or a pipe above the water heater may leak water into the junction box. Consequently, the junction box may fill with water, particularly when the junction box is encased or at least partially encased within the insulation disposed between the casing and the water tank. Water within the junction is undesirable. For instance, water may short or damage the electrical components within the junction box and thus an unsafe condition may result.
Accordingly, a water heater appliance that addresses one or more challenges noted above would be useful.
BRIEF DESCRIPTION OF THE INVENTIONAspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In one exemplary embodiment, a water heater appliance is provided. The water heater appliance includes a casing. The water heater appliance also includes a tank positioned within the casing and defining a chamber for heating water. The water heater appliance further includes a heating source in thermal communication with the tank for selectively heating water within the chamber. Moreover, the water heater appliance includes a junction box mounted to the casing. In addition, the water heater appliance includes a conduit extending into the junction box. Further, the water heater appliance includes a boot defining a pass-through opening for receiving the conduit passing therethrough, the boot forming an impermeable seal around the conduit where the conduit passes therethrough and having a canopy extending from the impermeable seal to a canopy edge contacting at least a portion of the casing.
In another exemplary embodiment, a water heater appliance is provided. The water heater appliance includes a casing. The water heater appliance also includes a tank positioned within the casing and defining a chamber for heating water. Further, the water heater appliance includes a heating source in thermal communication with the tank for selectively heating water within the chamber. Moreover, the water heater appliance includes an access point for providing ingress into the casing. In addition, the water heater appliance includes a conduit in communication with the access point. Moreover, the water heater appliance includes a boot defining a pass-through opening for receiving the conduit passing therethrough, the boot forming an impermeable seal around the conduit where the conduit passes therethrough and having a canopy extending from the impermeable seal to a canopy edge contacting at least a portion of the casing.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents. As used herein, terms of approximation, such as “approximately,” “substantially,” or “about,” refer to being within a ten percent (10%) margin of error.
Water heater appliance 100 also includes a cold water conduit 104 and a hot water conduit 106 that are both in fluid communication with a chamber 122 (
Water heater appliance 100 defines a vertical direction V. Water heater appliance 100 extends between a top portion 108 and a bottom portion 110 along the vertical direction V. Thus, water heater appliance 100 is generally vertically oriented. Water heater appliance 100 can be leveled, e.g., such that casing 102 is plumb in the vertical direction V, to facilitate proper operation of water heater appliance 100. A drain pan 112 is positioned at bottom portion 110 of water heater appliance 100 such that water heater appliance 100 sits on drain pan 112. Drain pan 112 sits beneath water heater appliance 100 along the vertical direction V, e.g., to collect water that condenses on an evaporator (not shown) of water heater appliance 100.
Returning to
As noted above, controller 144 is communicatively coupled (i.e., in operative communication) with user interface panel 140, including controls 142 and display 146. Controller 144 may also be communicatively coupled with various operational components of water heater appliance 100 as well, such as heating sources (e.g., coils 118), sensors, etc. Input/output (“I/O”) signals may be routed between controller 144 and the various operational components of water heater appliance 100. Thus, controller 144 can selectively activate and operate these various components. Various components of water heater appliance 100 are communicatively coupled with controller 144 via one or more communication lines such as, for example, conductive signal lines, shared communication busses, or wireless communications bands.
In some embodiments, controller 144 includes one or more memory devices and one or more processors. The processors can be any combination of general or special purpose processors, CPUs, or the like that can execute programming instructions or control code associated with operation of water heater appliance 100. The memory devices (i.e., memory) may represent random access memory such as DRAM or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 144 may be constructed without using a processor, for example, using a combination of discrete analog or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
In certain embodiments, controller 144 includes a network interface such that controller 144 can connect to and communicate over one or more networks with one or more network nodes. Controller 144 can also include one or more transmitting, receiving, or transceiving components for transmitting/receiving communications with other devices communicatively coupled with water heater appliance 100. Additionally or alternatively, one or more transmitting, receiving, or transceiving components can be located off board controller 144. Generally, controller 144 can be positioned in any suitable location throughout water heater appliance 100. For example, controller 144 may be located proximate user interface panel 140 as shown in
As further shown in
In some instances, water may leak from pipes above water heater appliance 100 or condensed moisture may drip along conduit 150 and down into junction box 160. Water filling into junction box 160 is undesirable for safety and operational purposes. For instance, if water fills to a predetermined level within junction box 160, one or more electrical connectors or connections within junction box 160 may short or become damaged by the water. As will be described below, in accordance with exemplary aspects of the present disclosure, water heater appliance 100 includes features for preventing water from leaking or seeping into junction box 160.
As shown in
As further provided in
Boot 180 defines a pass-through opening 186 for receiving conduit 150 passing therethrough. For this embodiment, the outer diameter of conduit 150 is greater than the diameter of pass-through opening 186. In this way, when conduit 150 is passed through the pass-through opening 186, boot 180 is stretched to accommodate conduit 150 passing therethrough. Accordingly, boot 180 forms an impermeable seal 188 around conduit 150 where conduit 150 passes therethrough. Accordingly, water dripping down or along conduit 150 is prevented continuing toward junction box 160, and as will be described below, is shed onto the surrounding casing 102 of water heater appliance 100. Further, in some embodiments, a clamp or ring clamp (not shown) may be secured around impermeable seal 188 to further secure and connect boot 180 with conduit 150.
Boot 180 has a roof or canopy 182 that extends from impermeable seal 188 to a canopy edge 184 contacting at least a portion of casing 102. As best shown in
In some embodiments, as shown best in
For the depicted embodiment of
In some alternative embodiments, canopy edge 184 is positioned on casing 102 and is attached to casing 102. Canopy edge 184 may be attached to casing 102 in a number of suitable ways. As one example, canopy edge 184 is attached to casing 102 via an adhesive, such as e.g., a glue, gum, or paste. In some embodiments, canopy edge 184 is positioned on casing 102 and is removably attached to casing 102. Examples are provided below.
To attach canopy 182 of boot 180 to casing 102, canopy edge 184 is positioned between mounting flange 168 of junction box 160 and casing 102, or more particularly, canopy edge 184 is positioned between mounting flange 168 of junction box 160 and top cover 132 of casing 102. Attachment opening 192 is aligned in communication with an opening defined by mounting flange 168 and an opening defined by casing 102. Mechanical fastener 170 is inserted through mounting flange 168, attachment opening 192, and casing 102 to compress canopy edge 184 between mounting flange 168 and casing 102. One mechanical fastener may be inserted through each attachment opening 192 of boot 180. By compressing canopy edge 184 between mounting flange 168 and casing 102, canopy edge 184 of canopy 182 forms a gasket seal 196 between mounting flange 168 and casing 102. Gasket seal 196 may prevent from water from leaking or seeping into junction box 160 and/or between mounting flange 168 and casing 102. Accordingly, electrical components within junction box 160 and insulation 116 disposed within interior 114 may be protected, among other benefits.
To remove or detach canopy 182 of boot 180 from casing 102, e.g., for access to junction box 160, mechanical fastener 170 is removed. Thus, mounting flange 168 becomes loose and canopy edge 184 may be removed from between mounting flange 168 and casing 102. A user may access junction box 160 by lifting up canopy edge 184 of boot 180. A user may then reattach boot 180 to casing 102 as described above.
Although boot 180 was shown and described herein as attaching to conduit 150 and configured for preventing water incursion into junction box 160, boot 180 may be attached or connected to other conduits for preventing water incursion into other access points of water heater appliance 100. For instance, in some embodiments, the access point is an opening defined in top cover 132 of casing 102 and the conduit is one of cold water conduit 104 (
Boot described herein provides a number of advantages. For instance, water dripping along a conduit entering an access point of water heater appliance is prevented from entering through or into the access point. Particularly, boot may form an impermeable seal around the conduit and may also include a roof or canopy that drapes over the access point. In this way, as water drips along the conduit, the water is directed onto the boot at impermeable seal and is shed away from the access point by the canopy. In some embodiments, the canopy edge of canopy may contact the casing (e.g., as shown in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Claims
1. A water heater appliance, comprising:
- a casing;
- a tank positioned within the casing and defining a chamber for heating water;
- a heating source in thermal communication with the tank for selectively heating water within the chamber;
- a junction box mounted to the casing;
- a conduit extending into the junction box; and
- a boot defining a pass-through opening for receiving the conduit passing therethrough, the boot forming an impermeable seal around the conduit where the conduit passes therethrough and having a canopy extending from the impermeable seal to a canopy edge contacting at least a portion of the casing.
2. The water heater appliance of claim 1, wherein the water heater appliance defines a vertical direction, and wherein the impermeable seal is formed above where the canopy edge is positioned on the casing along the vertical direction.
3. The water heater appliance of claim 1, wherein the canopy drapes entirely over the junction box.
4. The water heater appliance of claim 1, further comprising:
- an insulation material at least partially encasing the junction box.
5. The water heater appliance of claim 1, wherein the casing comprises a top cover, and wherein the junction box is mounted to the top cover.
6. The water heater appliance of claim 1, wherein the conduit is a power supply line configured for providing electrical power to the water heater appliance.
7. The water heater appliance of claim 1, wherein the boot is formed of a compliant impermeable material.
8. The water heater appliance of claim 7, wherein the compliant impermeable material is at least one of a rubber material and a polymeric material.
9. The water heater appliance of claim 1, wherein an outer diameter of the conduit is greater than a diameter of the pass-through opening.
10. The water heater appliance of claim 1, wherein the canopy edge is attached to the casing via an adhesive.
11. The water heater appliance of claim 1, wherein the canopy defines an attachment opening proximate the canopy edge, and wherein the canopy edge is positioned between a mounting flange of the junction box and the casing, and wherein a mechanical fastener is inserted through the mounting flange, the attachment opening, and the casing to compress the canopy edge between the mounting flange and the casing.
12. The water heater appliance of claim 11, wherein the boot comprises a grommet at the attachment opening.
13. The water heater appliance of claim 1, wherein the canopy edge is compressed between a mounting flange of the junction box and the casing.
14. The water heater appliance of claim 1, wherein the boot comprises one or more reinforcement poles attached to or integrally formed with the canopy for reinforcing the canopy.
15. A water heater appliance, comprising:
- a casing;
- a tank positioned within the casing and defining a chamber for heating water;
- a heating source in thermal communication with the tank for selectively heating water within the chamber;
- an access point for providing ingress into the casing;
- a conduit in communication with the access point; and
- a boot defining a pass-through opening for receiving the conduit passing therethrough, the boot forming an impermeable seal around the conduit where the conduit passes therethrough and having a canopy extending from the impermeable seal to a canopy edge contacting at least a portion of the casing.
16. The water heater appliance of claim 15, wherein the access point is a junction box and the conduit is a power supply line for providing electrical power to the water heater appliance.
17. The water heater appliance of claim 15, wherein the access point is a removable heat source cover.
18. The water heater appliance of claim 15, wherein the access point is an opening defined in a top cover of the casing and the conduit is one of a cold water conduit and a hot water conduit.
Type: Application
Filed: Jul 17, 2018
Publication Date: Jan 23, 2020
Inventors: Gregory L. Hutchison (Shelbyville, KY), Timothy David Gantt (Goshen, KY)
Application Number: 16/037,156