STONE RETRIEVAL BALLOON CATHETER

Abstract

A device for removing a urinary tract stone from a ureter may include an outer shaft, an inner shaft extending coaxially within the outer shaft, a self-expanding wire basket attached to a basket shaft extending coaxially within the inner shaft, an inflatable balloon and a handle. The balloon main include a rounded distal tip. The handle may include an inversion slider coupled to the inner shaft and configured to actuate the inner shaft, thereby inverting the distal tip of the inflatable balloon to form a pocket adapted to receive a urinary tract stone. The handle may also include a basket slider coupled to the basket shaft and configured to actuate the basket shaft to move the wire basket in and out of the inner shaft.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No. 15/662,368 filed Jul. 28, 2017, which is a continuation of U.S. patent application Ser. No. 15/495,434, filed Apr. 24, 2017, now U.S. Pat. No. 9,743,944, both entitled, “STONE RETRIEVAL BALLOON CATHETER.” The disclosure of these priority applications is hereby incorporated by reference in its entirety into the present application.

TECHNICAL FIELD

The present disclosure relates to medical devices and methods. More specifically, the disclosure relates to devices and methods for removing urinary tract stones.

BACKGROUND

Kidney stones (also known as urinary tract stones, ureteral stones or ureteral calculi in medical terminology) are a significant burden on society and health care systems. Kidney stones form in the body when the amount of various minerals in urine exceeds an amount that can be eliminated (the metastable limit), and the excess minerals form a precipitate. Most kidney stones are comprised of calcium and oxalate, though uric acid, struvite, cysteine, and other stone compositions are also common.

Kidney stones typically form in the parts of the kidney known as the renal pelvis or calyces and can stay there for years. When a stone dislodges, it makes its way down the upper urinary tract towards the bladder. Stones often get stuck en route to the bladder in the ureter. One reason for this is that mechanical rubbing of the sharp stone on the ureter's mucosal lining causes an inflammatory response and swelling (or “edema”), which inhibits the stone's ability to pass. This obstruction impedes the passage of urine from the kidney to the bladder, which results in increased internal pressure in the kidney. This pressure rise causes nerve fibers in the kidney to stretch, which in turn results in the excruciating pain well known to accompany stones. Clinically, this pain is known as “renal colic” and comes in unexpected bursts lasting 2-18 hours, until the internal pressure of the kidney is reduced. As long as the stone remains in the urinary tract, a patient will be at risk for renal colic. Female patients describe stones as worse than natural childbirth, while male patients describe it as the most excruciating experience of their lives.

Pain relief from kidney stones typically occurs instantly after stone passage or removal. Waiting for kidney stones to pass, however, can be a long and painful process. Currently, three general types of kidney stone removal methods are used, all of which have at least some shortcomings.

Extracorporeal Shockwave Lithotripsy (ESWL) is a procedure in which shockwaves are transmitted through the body in the direction of a kidney stone, in an attempt to fragment the stone into smaller pieces. For the ESWL procedure, a patient lies on a special bed (which costs approximately $750,000), is given sedation anesthesia, and is bombarded with 45-90 shocks per minute over the course of 45 minutes to one hour. The shocks are so intense that they must be synchronized with the patient's heartbeat so as not to cause cardiac arrhythmias. ESWL outcomes are mixed: 33% of patients have a successful outcome and pass “sand,” 33% of patients pass several smaller stones with excruciating pain, and 33% of patients are unaffected by the treatment. Recent studies have raised concerns about potential long-term complications of ESWL, including hypertension and diabetes. Due to the uncertain outcomes, required sedation anesthesia, and potentially hazardous mechanism of the treatment, ESWL is indicated only for patients with 8-13 mm stones located in the kidney itself. Generally, stones of this size and location are asymptomatic.

Ureteroscopy (URS) is a procedure in which a urologist inserts an endoscope up the urethra, into the bladder, and up the ureter to the site of the stone. Using a laser, the urologist fragments the stone into smaller pieces and retracts the fragments with a retention member. The procedure requires general anesthesia, high skill level from the urologist, and anywhere from 20 minutes to one hour. The endoscope, laser source, and fluoroscopy require an investment of approximately $225,000 in capital equipment alone. The ureteroscopes themselves cost approximately $15,000 and can typically be used in only about 15 procedures before needing to be replaced or repaired. The typical amount of manipulation of the ureteroscope within the ureter during the procedure, as well as the overall time spent in the ureter, can induce ureteral stricture (blockages of the ureter caused by a process similar to scarring). The procedure outcome is generally highly effective, but due to the risk of complications and required general anesthesia, URS is generally recommended only for stones that are 8-15 mm in size.

Percutaneous Nephrectomy Lithotripsy (PCNL) is a surgical procedure in which a tube is inserted through the back into the kidney. Stones are removed through the tube, using lasers, graspers, and aspiration. Though PCNL is highly effective, its invasiveness renders it applicable only to stones larger than 15 mm.

As described above, the currently available procedures for kidney stone removal are generally quite invasive and require (1) at least sedation anesthesia and in many cases general anesthesia, (2) expansive, specialized capital equipment, and (3) experienced and knowledgeable urologists to perform the procedures. Furthermore, most small kidney stones ultimately pass without any intervention. Therefore, despite the incredible, debilitating pain involved in passing kidney stones naturally, that is typically the method of choice, since kidney stone removal methods have such significant drawbacks.

Thus, it would be advantageous to have additional treatment options for kidney stone removal. Ideally, these options would be less invasive, less expensive, less prone to side effects, and/or require less physician expertise to perform. It would also be ideal if some of the additional treatment options could be used, or adapted for use, in other parts of the body to remove other obstructions. At least some of these objectives will be met by the embodiments described herein.

SUMMARY

This disclosure describes a device and method for treating urinary tract stones. In various embodiments, the device and method may be used to remove whole urinary tract stones and/or kidney stone fragments (such as those produced via a lithotripsy procedure) using a flexible catheter stone removal device advanced through a ureteroscope. In some embodiments, the stones and/or fragments retrieved and removed by the device and method may have diameters of less than about 5 mm, although some embodiments may be designed to address larger stones and fragments. In general, in this disclosure, the terms “kidney stone,” “urinary tract stone,” “urinary tract stone” and “stone” may be used interchangeably/synonymously and should be interpreted to include stone fragments as well as whole stones.

In some embodiments, the device and method described herein may also be used for gently dilating the ureteral tract. Dilation may be used to open up a narrow section of the ureter and/or provide temporary expansion, if force being used to remove a stone from the ureter becomes higher than acceptable for the user. Additionally, the device and method described herein may also be used to prevent retropulsion of kidney stone fragments back into the kidney during a stone fragmentation procedure (e.g., lithotripsy).

In one aspect of the present disclosure, a device for removing a urinary tract stone from a ureter may include: an outer shaft; an inner shaft extending coaxially within the outer shaft; a self-expanding wire basket attached to a basket shaft extending coaxially within the inner shaft; an inflatable balloon; and a handle. The wire basket expands from a collapsed configuration inside the inner shaft to an expanded configuration when advanced out of a distal end of the inner shaft. The balloon includes distal attachment leg attached to the inner shaft, a rounded distal tip immediately proximal to the distal attachment leg, a tapered proximal portion, and a proximal attachment leg attached to the outer shaft immediately proximal to the tapered proximal portion. The handle is coupled with proximal ends of the outer shaft, the inner shaft, and the basket shaft, and it includes an inversion slider coupled to the inner shaft and configured to actuate the inner shaft, thereby inverting the distal tip of the inflatable balloon to form a pocket adapted to receive a urinary tract stone, and a basket slider coupled to the basket shaft and configured to actuate the basket shaft to move the wire basket in and out of the inner shaft. The basket slider is coupled via a friction coupling with the inversion slider, such that when the inversion slider is moved along the handle to invert the distal tip of the inflatable balloon, the basket slider automatically moves along with the inversion slider to move the wire basket into the distal tip of the inflatable balloon.

In some embodiments, the inflatable balloon has a tubular middle portion between the rounded distal tip and the tapered proximal portion, and a longitudinal length of the tapered proximal portion is two times to eight times longer than a length of the rounded distal tip. In some embodiments, the inflatable balloon has a first thickness at the tapered proximal portion and a second thickness at the rounded distal tip, and the first thickness is greater than the second thickness. In some embodiments, the basket slider is independently moveable, relative to the inversion slider. Some embodiments may also include an inversion slider lock within the handle, for locking the inversion slider to the handle to prevent its movement when the basket slider is being moved. In some embodiments, pushing down on the inversion slider unlocks the inversion slider from the inversion slider lock. In some embodiments, the friction coupling is configured to be overridden by a user, if desired, by placing a finger on the basket slider to prevent its automatic movement with the inversion slider. In some embodiments, the inversion slider is located on a side surface of the handle, and the basket slider is located on a top surface of the handle.

In some embodiments, a space between the outer shaft and the inner shaft comprises an inflation lumen for the inflatable balloon, and the handle further includes a balloon infusion port in fluid communication with the inflation lumen. Some embodiments of the device may optionally include a first hypotube attached to a proximal portion of the outer shaft and a second hypotube attached to a proximal portion of the inner shaft, where the second hypotube is configured to telescope within the first hypotube. In some embodiments, the outer shaft may have an outer diameter of less than 1.2 mm. In some embodiments, the inflatable balloon may have a diameter, when inflated, of at least 5 mm. Optionally, the inflatable balloon may include multiple, longitudinal pleats.

In another aspect of the present disclosure, a method for removing a urinary tract stone from a ureter may involve: advancing a distal end of a ureteroscope into the ureter to a location near the urinary tract stone; advancing a distal end of a flexible stone removal device out of the distal end of the ureteroscope; sliding a basket slider distally along a handle of the stone removal device to advance a wire basket out of an inner shaft of the stone removal device, thus allowing the wire basket to expand; sliding the basket slider proximally along the handle to trap the urinary tract stone within the wire basket; inflating an inflatable balloon on the stone removal device; and sliding an inversion slider proximally along the handle to invert a rounded distal tip of the inflatable balloon. The inversion slider may be frictionally coupled with the basket slider, and sliding the inversion slider proximally may automatically slide the basket slider proximally to pull the wire basket and the trapped urinary tract stone into the rounded distal tip of the inflatable balloon. Finally, the method involves removing the ureteroscope and the stone removal device from the ureter, along with the urinary tract stone, while the urinary tract stone is at least partially located inside the inflatable balloon.

Optionally, the method may also involve unlocking the inversion slider before sliding it proximally along the handle. The method may also involve visualizing at least one of the steps of the method, using the ureteroscope. Advancing the distal end of the stone removal device may involve advancing the distal end of the device distally beyond the urinary tract stone, and the method may further involve pulling the stone removal device proximally to surround the urinary tract stone with the wire basket. In various embodiments, the urinary tract stone may be either a complete stone or a urinary tract stone fragment. For example, in some embodiments, at least part of the method is performed during a lithotripsy procedure, to help prevent movement of a urinary tract stone fragment into the kidney.

In some embodiments, the method may further involve depressing the inversion slider before sliding it, to unlock the inversion slider from an inversion slider lock in the handle. Some embodiments may further involve holding a finger on the basket slider during movement of the inversion slider to override the automatic movement of the basket slider. In some embodiments, sliding the basket slider does not automatically move the eversion slider when the eversion slider is locked in an inversion slider lock in the handle. In some embodiments, the inflatable balloon is inflated sufficiently to dilate a narrow portion of the ureter. The method may optionally also involve inflating the balloon at least one time during removal of the stone removal device from the ureter, to dilate a narrow portion of the ureter. The method may also optionally involve removing air from the inflatable balloon to reduce pressure in the inflatable balloon before inverting the rounded distal tip of the inflatable balloon. In some embodiments, the urinary tract stone being removed will be less than 5 mm in diameter.

In another aspect of the disclosure, a method for facilitating removing a urinary tract stone from a ureter may involve: advancing a distal end of a ureteroscope into the ureter to a location near the urinary tract stone; visualizing the ureter, using the ureteroscope; advancing a distal end of a flexible stone removal device out of the distal end of the ureteroscope; inflating an inflatable balloon on the stone removal device to expand a portion of the ureter and thus facilitate passage of the urinary tract stone through the expanded portion of the ureter; and visualizing the urinary tract stone, using the ureteroscope.

In some embodiments, the method may further include: sliding a basket slider distally along a handle of the stone removal device to advance a wire basket out of an inner shaft of the stone removal device, thus allowing the wire basket to expand; sliding the basket slider proximally along the handle to trap the urinary tract stone within the wire basket; and sliding an inversion slider proximally along the handle to invert a rounded distal tip of the inflatable balloon; and removing the ureteroscope and the stone removal device from the ureter, along with the urinary tract stone, while the urinary tract stone is at least partially located inside the inflatable balloon. The inversion slider may frictionally coupled with the basket slider, and sliding the inversion slider proximally may automatically slide the basket slider proximally to pull the wire basket and the trapped urinary tract stone into the rounded distal tip of the inflatable balloon. Some embodiments may involve unlocking the inversion slider before sliding it proximally along the handle. Some embodiments may involve reducing pressure in the inflatable balloon before inverting the rounded distal tip of the inflatable balloon.

These and other aspects and embodiments are described in further detail below, in relation to the attached drawing figures.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A and 1B are perspective and side views, respectively, of a system for removing kidney stones from ureters or other obstructions from other body lumens, according to one embodiment;

FIGS. 2A and 2B are perspective views of a distal portion of the system of FIGS. 1A and 1B, illustrating a portion of a method for retaining a kidney stone in the system, according to one embodiment;

FIGS. 3A and 3B are side cross-section and end-on cross-section views, respectively, of a kidney stone removal system similar to the system of FIGS. 1A, 1B, 2A and 2B;

FIGS. 4A-4E are schematic side views of a ureter and kidney stone, illustrating a method for removing a stone from a ureter using a system such as that described in FIGS. 1A, 1B, 2A, 2B, 3A and 3B, according to one embodiment;

FIGS. 5A-5F are schematic side views of a ureter and kidney stone, illustrating a method for removing a stone from a ureter using a system such as that described in FIGS. 1A, 1B, 2A, 2B, 3A and 3B, according to an alternative embodiment;

FIGS. 6A and 6B are perspective views of a distal portion of a kidney stone removal system having an expandable basket and a funnel member, according to an alternative embodiment;

FIGS. 7A and 7B are perspective and close-up views, respectively, of an expandable grasper that may be a part of a kidney stone removal system, according to an alternative embodiment;

FIGS. 8A and 8B are perspective views of a distal portion of a kidney stone removal system (FIG. 7B shown within a ureter with a kidney stone) having an expandable grasper and a compliant membrane, according to an alternative embodiment;

FIG. 9 is a side view of a distal portion of a kidney stone removal system having an expandable grasper and an inflatable balloon, according to an alternative embodiment;

FIG. 10 is a perspective view of a distal portion of a kidney stone removal system having an expandable grasper, a compliant membrane and a camera, according to an alternative embodiment;

FIGS. 11A and 11B are side views of a distal portion of a kidney stone removal system having an expandable mesh basket and an inflatable balloon, according to an alternative embodiment;

FIG. 12 is a perspective view of a distal portion of a kidney stone removal system having an expandable mesh basket and a webbing between the mesh, according to an alternative embodiment;

FIGS. 13A and 13B are perspective and side views, respectively, of a distal portion of a kidney stone removal system having a balloon, according to one embodiment;

FIG. 14A is a perspective view of a distal portion of a kidney stone removal system having a balloon, according to an alternative embodiment;

FIG. 14B is a perspective view of a distal portion of a kidney stone removal system having a balloon, according to another alternative embodiment;

FIGS. 15A and 15B are side cross-sectional and end-on cross-sectional views, respectively, of a distal end of a kidney stone removal device, according to another embodiment;

FIGS. 16A and 16B are side cross-sectional and end-on cross-sectional views, respectively, of a distal end of a kidney stone removal device, according to another embodiment;

FIG. 17 is a perspective view of a kidney stone removal device, according to one embodiment;

FIGS. 18A-18D are side views of the kidney stone removal device of FIG. 17, illustrating an example procedure of capturing a kidney stone with the device, according to one embodiment;

FIGS. 19A-19E are side views of a kidney stone removal device according to an alternative embodiment, illustrating an alternative procedure for capturing a kidney stone with the device;

FIG. 20A is a perspective view of a kidney stone removal device, according to another alternative embodiment;

FIG. 20B is a partial cross-sectional view of a distal portion of the kidney stone removal device of FIG. 20A;

FIGS. 20C-20E are partial cross-sectional views of the distal portion of the kidney stone removal device, as in FIG. 20B (in the left-hand panels of the figures) and side views of the corresponding distal portion of the kidney stone removal device (in the right-hand panels of the figures), illustrating movement of sliders on the handle of the device and corresponding movements of the distal portion of the device, according to one embodiment;

FIG. 20F is a side view of a distal portion of the kidney stone removal device of FIGS. 20A-20E;

FIGS. 21A-21F are perspective views of a ureteroscope and a distal end of the kidney stone removal device of FIGS. 20A-20F, illustrating a method for removing a kidney stone from a ureter, according to one embodiment; and

FIGS. 22A and 22B are front views of two embodiments of a balloon of a kidney stone removal device, illustrating optional pleats in the balloon, according to some embodiments.

DETAILED DESCRIPTION

This application describes a number of embodiments of devices, systems and methods for removing obstructions from body lumens and passageways. Although the embodiments are described primarily for use in removing kidney stones from the urinary tract, at least some of the embodiments may also be used, or may be adapted for use, in other parts of the body to remove other obstructions. Therefore, the following description should not be interpreted as limiting the scope of this application to kidney stone removal, since any embodiment described may be used or adapted for other uses. The terms “kidney stone,” “stone” and “obstruction” may be used interchangeably herein. Additionally, although many of the descriptions below focus on removal of a kidney stone from the ureter, other parts of the body and/or other obstructions may be addressed in other embodiments. The terms “lumen” and “vessel,” for example, may be used generally and interchangeably to refer to areas in which obstructions may be located.

Generally, this application describes devices, systems and methods for removing kidney stones from ureters (or other obstructions from other body lumens). In some embodiments, kidney stone removal may be performed without fragmenting the stones before removal. Alternatively, some embodiments may be used to remove fragmented stones. The various embodiments of devices, systems and methods described herein typically include one or more elongate, flexible shafts, arranged coaxially relative to one another, one or more end effectors at the distal end of the shaft(s) for removing the kidney stone, and a handle at the proximal end of the shaft(s) for manipulating the shaft(s) and end effector(s). It may be advantageous to include, in each embodiment, at least two of the following three aspects. It may be most advantageous to include all three aspects in a given embodiment, and some embodiments do include all three, but that is not a requirement.

Obstruction Retention.

This refers to a mechanism for retaining or otherwise applying a force to the kidney stone or other obstruction for the purpose of retaining, manipulating and eventually removing the obstruction. Several examples of obstruction retention members described below include, but are not limited to, expandable graspers, expandable baskets and expandable balloons with cavities for trapping obstructions.

Ureter Wall Protection.

This refers to a mechanism for protecting the ureteral wall (or wall of another lumen or vessel) from trauma caused by the stone or other obstruction rubbing against the wall during removal. In some but not all embodiments, ureter/vessel wall protection may involve ureteral/vessel dilation. Such embodiments may include a mechanism to provide dilation around the obstruction to reduce friction and eliminate trauma to the lumen wall caused by contact of the obstruction surface with the lumen wall. Generally, embodiments may involve any soft, compliant or low-friction material that may be positioned between the stone and the ureter wall. Several examples of ureter wall protection members described below include, but are not limited to, expandable balloons, shafts, and hydrodilation members that emit fluid to expand the ureter/vessel/lumen.

Obstruction Detection and/or Identification.

This refers to a mechanism to identify the obstruction location and ensure retention and/or dilation is applied in the proper location relative to the obstruction. Detection may also be used to ensure removal of the stone and for general navigational purposes in the lumen or other orifice. One example of an obstruction detection member described below includes, but is not limited to, a fiber optic camera incorporated into an obstruction removal device. As another example, fluoroscopy may be used to visualize one or more aspects of a procedure, including device navigation.

Many of the embodiments of devices, systems and methods described below may include one mechanism from each of the three categories above-obstruction retention, ureter wall protection and obstruction detection. This combination may be advantageous in providing for effective kidney stone removal with minimal trauma to the ureter. In many embodiments, it will be possible to combine different mechanisms from one category with different mechanisms from another category to form an alternative embodiment. For clarity, the descriptions below will not always repeat details about various mechanisms from each category for each embodiment. For example, if a fiber optic camera is described in relation to one embodiment as a stone detection mechanism, that same camera need not be described again in detail for use with another embodiment. Mechanisms from each of the three categories may be combined with each other in any suitable way to form various alternative embodiments.

Referring to FIGS. 1A-1B, in one embodiment, a kidney stone removal system 10 may include a handle 12, a handle extension 14, an outer shaft 16 and an end effector 18. In one embodiment, end effector 18 may include an expandable stone retention member 20 (also referred to in this embodiment as “basket 20”), a visualization device 22 (also referred to in this embodiment as “camera 22”), and a wall protection member 24 (also referred to in this embodiment as “inflatable balloon 24”). Handle extension 14, as mentioned above, is simply a sliding portion of handle 12, which slides out of and back into the distal end of handle 12. It is an optional feature. In this embodiment, handle extension 14 is coupled with a balloon fill port 26, an irrigation port 28 and a shaft slider 30. Handle 12 may include a retention member slider 32 and may be coupled with a camera proximal portion 34, which may include an imaging sensor (and electronics) and/or a light source in some embodiments. Many of these features are described in further detail below.

In various embodiments, end effector 18 may include a number of variations, such as different components, differently sized components, and the like. For ease of description, end effector 18 is referred to here as a distal portion of system 10, which includes multiple different kidney stone removal components. Alternatively, the term “end effector” may be used elsewhere herein to refer to one component at or near the distal end of system 10. In the embodiment illustrated in FIGS. 1A and 1B, end effector 18 includes stone retention member 20, which includes a retention member shaft (not visible in FIGS. 1A and 1B) and an expandable, stone retention portion extending distally from a distal end of the retention member shaft. In this embodiment, the stone retention portion is an expandable basket. Again, the terms “stone retention member 20” and “basket 20” may be used interchangeably herein, although the stone retention member may comprise a one-piece or attached retention member shaft and expandable stone retention portion. In alternative embodiments, the stone retention portion of stone retention member 20 may be something other than an expandable basket, such as an expandable cup, tongs or the like.

Basket 20 may be made of Nitinol, spring stainless steel, shape memory polymer, or any other suitable shape-memory material. Basket 20 may be an extension of (or alternatively attached to) a distal end of the retention member shaft, which may be disposed within an inner shaft (not visible in FIGS. 1A and 1B). The inner shaft, in turn, is located within outer shaft 16. The various relationships of the shafts, according to at least one embodiment, are described in further detail below, in relation to FIGS. 3A and 3B. Generally, basket 20 is housed within the inner shaft during advancement of shaft 16 into and through the ureter. Basket 20 is then advanced distally out of the inner shaft to be released from constraint. Upon release from constraint, basket 20 expands and may then be used to trap a kidney stone. Basket 20 may include any suitable number of struts, such as but not limited to the four struts illustrated in FIGS. 1A and 1B.

In some embodiments, end effector 18 may also include visualization device 22 (or “camera 22”) for detection and visualization of kidney stones. Visualization device 22 refers generally to the entire device used in system 10 for visualization and not just the distal tip of device 22 that is illustrated in FIGS. 1A and 1B. For example, camera 22 typically extends from a distal end, located at or near a distal end of the inner shaft, through the inner shaft, to camera proximal portion 34, which is attached to handle 12. Camera 22 may be any suitable small camera, such as but not limited to a fiber optic camera, a CCD (charge-coupled device) image sensor or a CMOS (complementary metal-oxide-semiconductor) camera. Camera proximal portion 34 may be attached via a cable with one or more conductors to an image-processing console (not shown), which displays an image on a viewing screen. Alternatively, camera proximal portion 34 may contain an eyepiece, through which an image may be observed and/or magnified using other techniques common in the art of endoscopy. The distal, viewing end of camera 22 is located in end effector 18, so that it may be used to visualize a kidney stone located in the ureter in front of system 10. In some embodiments, camera 22 is located coaxially within the retention member shaft (again, not shown in FIGS. 1A and 1B but illustrated later), with its distal end positioned at or near a distal end of the inner shaft and/or the retention member shaft. The retention member shaft extends distally to form basket 20, and the distal tip of camera 22, in these embodiments, generally faces directly into the expandable portion of basket 20.

In some embodiments, the distal end of camera 22 may be fixed in place, relative to the distal tip of the inner shaft. Camera 22 extends from its distal end, proximally through the retention member shaft to camera proximal portion 34, which is coupled with handle 12. In various embodiments of system 10, any suitable camera 22 currently available or as yet to be invented may be used. Furthermore, although visualization device 22 is referred to herein as a “camera,” any other suitable visualization device may be used in alternative embodiments. In some embodiments, system 10 may include camera 22, while in other embodiments, system 10 may be provided without camera 22, and any of a number of available cameras may be added to system 10.

Finally, end effector 18 may also include wall protection member 24, also referred to as inflatable balloon 24, which is used both for protecting the ureteral wall from trauma and also to aid in stone retention. In alternative embodiments, some of which are described below, wall protection member 24 may be something other than an inflatable balloon, such as a compliant cup or other form of compliant material. Thus, use of the term “balloon” in describing the present embodiment should not be interpreted as limiting. Balloon 24 may also be used to help maintain a position of system 10 relative to the ureter, once it is inflated. Additionally, balloon 24 may be used during advancement or withdrawal of system 10 into or out of the ureter, to expand a portion of the ureter, for example to expand a constriction or other narrowing of the ureter. Balloon 24 may be made of any suitable polymer, polymeric blend or other material or combination of materials. Generally, such material(s) will be relatively atraumatic to the ureteral wall and ideally will have a low-friction and/or hydrophilic outer surface or coating that facilitates sliding along the wall. In some embodiments, balloon 24 may be coated with a lubricious coating and/or may include one or more small holes for allowing a lubricating fluid to escape.

As will be described in further detail below, in one embodiment, end effector 18 may be advanced through the ureter to a location near the kidney stone. The small, inner shaft, containing basket 20, may be extended out of outer shaft 16 during all, or at least part of, this advancement, and the whole device may be advanced until a distal end of the inner shaft is advanced beyond the stone. Basket 20 may then be advanced out of the inner shaft to allow it to expand, and the whole device may be pulled back to capture the stone. Camera 22 is coaxially located within the retention member shaft (or “basket shaft”) and is positioned with its distal end at or near a distal end of the inner shaft and/or the retention member shaft, so that it faces into basket 20 to help visualize the stone and the process of capturing the stone. Once the stone is trapped in basket 20, inflatable balloon 24 may be inflated, typically until it contacts the inner wall of the ureter. Basket 20 and stone may then be pulled back proximally into the distal end of balloon 24, such that balloon 24 invaginates to receive and envelop at least part of basket 20 and stone. At this point, system 10 may be withdrawn from the ureter, with balloon 24 helping to prevent trauma to the ureteral wall and reducing the amount of force required to remove the stone. In some embodiments, irrigation fluid for enhancing visualization and/or lubrication may also be introduced into the ureter during the method. Although suction may also be used in some embodiments to help trap and/or retain the stone in basket 20, it is not a necessary component of the system or method. This is only one embodiment of a method for stone removal, and this embodiment and alternative embodiments are described in further detail below.

In one embodiment, handle extension 14 slides at least partially into and out of handle 12 to advance and retract one or more of the shafts of system 10. Handle extension 14 is an optional feature, and in alternative embodiments it may be eliminated. Additionally, the movements of the various shafts of system 10 described herein are exemplary in nature and should not be interpreted as limiting. Some shafts move relative to other shafts, and some shafts may be fixed relative to handle 12 or handle extension 14. For example, in one embodiment, camera 22 may be fixed to handle 12, so that it does not move during use of system 10, and instead, other parts move around it. This relationship may be advantageous, because it may reduce wear and tear on camera 22, which in some embodiments may be reusable. The inner shaft, which again will be shown and described in greater detail below, may also be fixed to handle 12 in one embodiment, so that the inner shaft covers most or all of the long, thin, flexible portion of camera 22 at all times. In alternative embodiments, however, the various relative movements and relationships described herein may be changed, without significantly changing the overall function of system 10. Therefore, the descriptions of shaft movements, actuators, movement of handle extension 14 and the like should not be interpreted as limiting the scope of the invention as it is described in the claims.

In one embodiment, handle extension 14 is fixedly attached to outer shaft 16, such that handle extension 14 and outer shaft move together, relative to handle 12 and the inner shaft that houses basket 20. Handle extension 14 may slide in and out of handle 12 by manipulating shaft slider 30, which is fixedly attached to extension 14. Handle extension 14 may also include balloon fill port 26, which may be coupled with a source of balloon inflation fluid, such as but not limited to saline solution, water or contrast agent.

Handle extension 14 may also include irrigation port 28, which may be coupled with a source of irrigation fluid, such as but not limited to saline solution, water or a solution including a pharmaceutical agent, such as lidocaine. The irrigation fluid may exit system 10 near the distal (viewing) end of camera 22, for example out of a space between the distal end of the inner shaft and the distal end of the retention member shaft, or alternatively, through one or more irrigation fluid apertures on the inner shaft, the wall retention member or the like. Irrigation fluid may be used, for example, to help enhance visualization by keeping the distal end of the camera 22 clean and/or expanding a collapsed ureteral lumen, thus increasing the ability to visualize the lumen itself. Additionally, irrigation fluid may help to reduce friction while removing the kidney stone, to reduce pain, for example when lidocaine is used as lubricant, and/or for any combination of these or other purposes. In some embodiments, irrigation fluid may be passed out of the distal end aperture(s) or channel(s) at a low flow rate—for example, less than 5 cc/min. This low flow rate might be lower, for example, than flow rates typically used with currently available endoscopes for irrigation.

In one alternative embodiment, irrigation port 28 and balloon fill port 26 may be combined into a common port fluid infusion port. For example, in one embodiment, inflation fluid may also act as irrigation fluid by exiting out of the inflated balloon through one or more small apertures. Alternatively, fluid may enter the combined port and may then be directed into a balloon inflation lumen and an irrigation fluid lumen.

Handle 12 couples with camera proximal portion 34 and also may include retention member slider 32, which is attached to the proximal end of the retention member shaft. Retention member slider 32 may be used to advance and/or retract basket 20 out of and/or into the inner shaft. Handle 12 also provides a portion of system 10 that a user may conveniently grasp with one hand. Slider(s) 30 and/or 32 may be manipulated with the same hand that holds handle 12 or with the opposite hand. Handle 12 and handle extension 14 may be made of metal, polymer, a combination of metal and polymer, or any other suitable material or combination of materials. Outer shaft 16 may be made of any suitable, biocompatible, flexible polymer. In some embodiments, system 10 may be fully disposable. In alternative embodiments, camera 22 may be reusable, and the rest of system 10 may be disposable. Finally, it may be possible that in some embodiments all of system 10 may be reusable and sterilizable, such as by autoclave or other sterilization processes.

In some embodiments, the proximal end of outer shaft 16 may removably attach to the distal end of handle extension 14, for example by a snap-on fit in one embodiment. This snap-on configuration may have two primary advantages. First, outer shaft 16 may be attached to handle 12 after shaft 16 has been advanced into the ureter through an endoscope (such as but not limited to a cystoscope or steerable shaft) to position the distal end of shaft 16 in a desired location for stone removal. This allows the physician user to remove the endoscope after positioning the outer shaft 16 and prior to operation, improving patient comfort and ease of use. Second, handle 12 may be reusable, even if some or all of the rest of system 10 is disposable.

Referring now to FIGS. 2A and 2B, a distal portion of system 10 is illustrated in greater detail. In these figures, a kidney stone S is shown trapped inside basket 20. In some embodiments, balloon 24 may have several distinct portions, such as a proximal attachment portion 35 attached to outer shaft 16, a proximal tapered portion 36, a middle portion 37, a distal tapered portion 38 and a distal attachment portion 39 attached to a wall protection member shaft 42. Generally, it may be advantageous for proximal tapered portion 36 to have a more gradual taper than distal tapered portion 38. For example, in some embodiments, proximal tapered portion 36 may have a taper angle of between about 5 degrees and about 25 degrees, and ideally between about 10 degrees and about 15, relative to a longitudinal axis of balloon 24. Distal tapered portion 38 may have a taper angle of between about 30 degrees and about 90 degrees, and ideally between about 40 degrees and about 70 degrees, relative to the longitudinal axis of balloon 24. In one specific example, distal tapered portion 38 may have a taper angle of about 45 degrees, and proximal tapered portion 36 may have a taper angle of about 10 degrees. The “steeper” taper angle of distal tapered portion 38 relative to that of proximal tapered portion 36 will cause distal tapered portion 38 to preferentially collapse into balloon 24 (or “invaginate”) when basket 20 and stone S are pulled back into distal tapered portion 38, rather than having any proximal tapered portion 36 collapse. Additionally, the steeper taper angle of distal tapered portion 36 may facilitate engulfing the stone with balloon 24 with less relative movement between outer shaft 16 and the inner balloon shaft. In one embodiment, described further below, distal tapered portion 36 may be rounded rather than tapered.

FIG. 2B illustrates this preferential invagination of distal tapered portion 38. Although distal tapered portion 38 is not visible in FIG. 2B, it has been pulled back into balloon 24 by basket 20 and stone S, which middle portion 37 and proximal tapered portion 36 remain relatively in the same configuration. As basket 20 and stone S are pulled further into balloon 24, part of middle portion 24 may be made to invaginate into the interior of balloon 24, and in this way all or part of stone S may be encircled by balloon 24. Basket 20 and stone S may be pulled proximately by sliding the retention member shaft (not visible here, because it is within wall protection member shaft 42 and the inner shaft) proximally, for example via a slider on handle 12 or handle extension 14. Pulling basket 20 and stone S proximally into balloon 24 may cause wall protection member shaft 42 to slide proximally as balloon 24 invaginates. In some embodiments, distal attachment portion 39 and proximal attachment portion 35 may be of approximately equal lengths. Alternatively, they may have different lengths.

Balloon 24 may serve a number of different functions. For example, balloon 24 may reduce friction against the ureter wall by the trapped stone during removal, it may reduce trauma of the ureter wall by sharp edges of a trapped stone, and/or it may help retain the stone within system 10 in general. The retaining function may occur if balloon 24 surrounds the stone partially or completely and thus helps with the trapping/retaining of the stone. In other words, balloon 24 and basket 20 may work together to trap and retain the stone.

In some embodiments, as an alternative or in addition to having different taper angles, distal tapered portion 38 and proximal tapered portion 36 may also have different thicknesses, be made of different materials, include one or more rigidity and/or flexibility features, and/or the like. In one embodiment, for example, proximal tapered portion 36 may be thicker than distal tapered portion 38, again to promote preferential collapse/invagination of distal tapered portion 38 before any other portion of balloon 24. In one embodiment, for example, a thicker balloon wall of proximal tapered portion 36 may be achieved in a dipping manufacturing process by dipping proximal tapered portion 36 more times than distal tapered portion 38. In another embodiment, where balloon 24 is formed using a balloon blowing process, an additional layer at proximal tapered portion 36 may be added after formation of balloon 24. This layer may be a simple adhesive, additional balloon material, or some other material that will bond to the blown balloon surface. Additionally or alternatively, the blown balloon 24 may be preferentially stretched to form a thinner distal tapered portion 38, thus creating the same or similar effective “strength differential” as might be achieved via a thicker proximal tapered portion 36.

In yet another alternative embodiment, proximal tapered portion 36 may include multiple rigidity features, such as longitudinally oriented ribs (not pictured). Such ribs may be formed, for example, during the blowing/dipping balloon formation process, by adding grooves in a mandrel used to form balloon 24. Alternatively, ribs may be added after balloon formation by applying axial lines of adhesive or other material that bond to the outer surface of balloon 24. Examples of such materials may include, but are not limited to, UV cure adhesive and polyurethane, nylon, and polyether block amide dissolved in a solvent solution. Alternatively, ribs made from polymer or metal strips may be bonded to outside of balloon 24. Ribs may be made out of a variety of materials and may provide additional proximal eversion resistance through increased thickness and/or by using a material of increased rigidity, stiffness and/or durometer.

FIG. 2A illustrates the fact that an optional feature of system 10 is one or more irrigation ports, apertures, openings or the like (not visible in the drawing) for providing irrigation fluid 40 at or near the distal end of system 10. Irrigation fluid 40 may serve the purpose, for example, of helping clean the lens of camera 22, clear the field of vision of camera 22, lubricate contact between system 10 and a ureteral wall and thus reduce friction during stone removal, and/or reduce pain in the case where lidocaine or some other anesthetic is infused into the site. In various embodiments, for example, fluid 40 may exit out of a distal end of system 10 via one or more small apertures in balloon 24 (for example laser-drilled holes that allow fluid to slowly weep out of balloon 24), via an irrigation lumen formed as a space between the inner shaft and the retention member shaft, between camera 22 and the inner shaft, or between the inner shaft and wall protection member shaft 42, or any other suitable fluid lumen or aperture(s). It may be advantageous, for example, to provide irrigation fluid close to the distal end of the camera, for clearing the field of view of the camera. This may be achieved, in some embodiments, by passing irrigation fluid through a space between the inner shaft and the retention member shaft.

Typically, only a low pressure of less than 1 atm is used to inflate balloon 24. This low pressure inflation enhances the ability of balloon 24 to invaginate and in some embodiments to be advanced around the obstruction. Lower pressures are also advantageous in preventing ureteral trauma associated with higher pressure and/or balloon diameters.

Once the obstruction is enveloped, it may often be easiest to remove the obstruction with balloon 24 partially or entirely deflated. In one embodiment, using the constant force of a passive syringe, coupled with removal system 10 and balloon 24 (via balloon inflation port 26), it is possible to allow balloon 24 to deflate automatically due to the force placed on balloon 24 when basket 20 and stone S are pulled back into balloon 24. In other words, the force and volume of basket 20 and stone S being pulled into balloon 24 reduces the capacity of balloon 24 to hold fluid volume, which in turn pushes the fluid back up the balloon inflation lumen toward balloon fill port 26 and an attached syringe (or other fluid infusion source). In the case where the infusion source is a syringe, this fluid pressure will be sufficient to push an unobstructed syringe plunger back, allowing balloon 24 to passively deflate. Other configurations employing stop valves and/or pressure monitoring are also possible, in alternative embodiments.

In some embodiments, to aid in detection, it may be beneficial to expand the ureter between the obstruction and the removal device. In particular, if the ureter is collapsed, then expanding it allows for better visualization. In the ureter, for example, about 1-2 cc of fluid can often provide a small amount of passive dilation (about 1-3 mm in a naturally closed orifice), which allows greater obstruction visualization. The dilation fluid used may be water, saline, or a combination of either with an analgesic agent. The fluid may be introduced into the lumen/vessel in a variety of ways. For example, a kidney stone removal device may emit a layer of fluid through relatively low-flow rate nozzles to dilate the ureter (“hydrodilation”). In various embodiments, for example, the flow rates used may be less than 20 cc/min. This fluid buffer/hydrodilation may be used, for example, to prevent body luminal wall trauma during obstruction removal. A number of nozzle profiles and hydrodilation techniques are described in patent application Ser. No. 13/761,001, which was previously incorporated by reference. The infused liquid (or liquids) may include water, saline, lidocaine and/or other suitable liquid(s).

Additional dilation may also be achieved through small perforations in balloon 24, in some embodiments. Perforations on the order of 0.006″ or smaller provide adequate dilation without necessarily flooding the lumen with fluid. In the case of the ureter, this implies minimizing renal pressure. Additionally, small perforations combined with a compliant balloon material allow for the perforations to effectively “seal” under lower pressures, allowing balloon 24 to inflate to a relatively low pressure without liquid leakage. As the pressure is increased, the balloon diameter and fluid pressure increase, allowing liquid to pass through the perforations and into the surrounding ureter or other vessel. This configuration may be advantageous for several reasons. First, it may help prevent over-inflation of balloon 24, by acting as a pressure release mechanism. Second, the released fluid may act as a lubricant, which will further facilitate stone removal. Third, the apertures may facilitate invagination of balloon 24.

A similar perforated design could be used in a non-compliant surface with smaller perforations. In this case, the increased water pressure alone would force the liquid from the non-compliant structure. In such embodiments, portions of the device on which it may be advantageous to add perforations include the instrument shaft, grasper shaft, or inner lumen side-wall, among others.

In various alternative embodiments, a smaller amount and/or flow rate of fluid may be introduced, for example to enhance visualization. This type of fluid introduction/irrigation may provide some amount of passive or slight dilation of the ureter but is not typically designed to provide hydrodilation.

With reference now to FIGS. 3A and 3B, one embodiment of system 10 is illustrated in side cross section and end-on cross section, respectively. Number labels for the components of system 10 are carried over to FIGS. 3A and 3B from those prior figures. Furthermore, neither FIGS. 3A and 3B nor any prior or subsequent figures are necessarily drawn to scale. Referring again to FIGS. 3A and 3B, and moving from outside to inside, system 10 first includes outer shaft 16, which is attached at its distal end to proximal attachment portion 35 of balloon 24, and wall protection member shaft 42 (or “balloon shaft”), which is attached at its distal end to distal attachment portion 39 of balloon 24. Moving inward, the next component is an inner shaft 44, which has been referred to above but is not visible on previous figures. The next shaft moving inward is a retention member shaft 46, which extends distally into basket 20. As discussed above, retention member shaft 46 and basket 20 (or “stone retention portion”) may be referred to herein generally as a “stone retention member.” In some embodiments, such as the one illustrated in FIGS. 3A and 3B, the stone retention member is one piece, with retention member shaft 46 extending from a proximal end of system 10 to basket 20 at its distal end. In other embodiments, a separate retention member shaft piece may be attached to a separate stone retention portion piece to form the stone retention member.

Camera 22 is housed coaxially within retention member shaft 46, so that its distal end faces into basket 20. In at least one embodiment, camera 22 and inner shaft 44 are both fixed to handle 12, such that the distal end of camera 22 is positioned at or near the distal end of inner shaft. Retention member shaft 46, in this embodiment, is free to slide proximally and distally over camera 22 and within inner shaft 44. This allows basket 20 to be advanced out of, and pulled back into, inner shaft 44, while keeping camera 22 in a fixed position, thus reducing wear and tear on camera 22.

Some of the components of system 10 are movable, relative to other components. One embodiment is described here, but this is only one of a number of potential embodiments. In alternative embodiments, movement of components may be entirely or partially changed, without departing from the scope of the invention. In one embodiment, outer shaft 16 may be fixed to handle extension 14 and thus may slide back and forth relative to handle 12 as handle extension 14 slides back and forth. Wall protection member shaft 42 may be attached to a slider on handle 12 or handle extension 14. In some embodiments, wall protection member shaft 42 may tightly contact the inner wall of outer shaft 16 and may simply move in conjunction with outer shaft 16 via friction force and/or may slide proximally when the stone and basket 20 are pulled into balloon 24. As mentioned above, inner shaft 44 may be fixedly coupled with handle 12, so that it does not move relative to handle 12. Finally, retention member shaft 46 (or “basket shaft”) may be coupled proximally with slider 32 on handle 12, so that retention member shaft 46 may be advanced to advance basket 20 out of inner shaft 44. Inner shaft 44, in turn, may be exposed out of the distal end of outer shaft 16 by pulling back on handle extension 14 to pull outer shaft 16 proximally relative to inner shaft 44. In one embodiment, system 10 may be advanced through the ureter with inner shaft 44 extended out of the distal end of outer shaft 16. Alternatively, outer shaft 16 may be retracted later in the process, for example when system is already advanced to a treatment location, to expose inner shaft 44. Either way, the entire system 10 may then be advanced, once inner shaft 44 is extended out of outer shaft 16, to pass the distal end of inner shaft 44 around and past the stone. Basket shaft 46 may then be advanced to expose basket out of the distal end of inner shaft 44. The whole system 10 may then be retracted to trap the stone in basket 20. Camera 22, meanwhile, may be fixedly, though removably, coupled with handle 12, so that it remains in a fixed position relative to the moving components during the process. These and other steps of one method embodiment will be described in further detail below.

A mentioned previously, wall protection member shaft 42 may be mobile relative to outer shaft 16. For example, it may be possible to retract wall protection member shaft 42 as basket 20 and stone are pulled back into balloon 24. Alternatively or additionally, wall protection member shaft 42 may passively move back as basket 20 and stone are pulled into balloon 24. Moving at least some of the components of system 10 relative to other components allows kidney stone removal (or other obstruction removal from other body lumens) using the method briefly described above and described in more detail below. The various components may be made of any suitable materials, such as flexible polymers.

As mentioned above, this combination of moving parts of system 10 may be altered in alternative embodiments. For example, it may be possible in one embodiment to fix outer shaft 16 to handle 12 and have inner shaft 44 slide in and out of outer shaft 16. This is just one potential change that might be made, and the embodiment described here is simply to provide an example.

FIGS. 4A-4E illustrate one embodiment of a method for using system 10 to remove a kidney stone from a ureter (or other obstructions from other lumens, in alternative embodiments). FIGS. 4A-4E are not drawn to scale. First, as illustrated in FIG. 4A, the distal end of the kidney stone removal system 10, here shown as outer shaft 16 and balloon 24, is advanced into a ureter U to a position near a kidney stone S, just below the obstruction. Shaft 16 and balloon 24 may be advanced through any suitable endoscope device, steerable shaft, catheter or other introducer device, such as but not limited to a cystoscope (not shown). In some embodiments, camera 22 may be used to visualize/detect the kidney stone S and monitor advancement of system 10 to a desired location in the ureter U relative to the stone S. Next, as illustrated in FIG. 4B, balloon 24 may be inflated, which may help maintain a position of shaft 16 in the ureter U. Then, inner shaft 44, containing basket 20, retention member shaft 46 and camera 22, is advanced past the stone S. Camera 22 may be used to visualize this advancement as well.

As shown in FIG. 4C, basket 20 may next be advanced out of inner shaft 44, allowing basket 20 to expand. Again, camera 22 may be used to visualize advancement and expansion of basket 20. Next, as illustrated in FIG. 4D, basket 20 may be drawn back proximally (retracted toward outer shaft 16) to capture the stone S by retracting the entire system 10. This step may also be visualized using camera 22. Finally, as illustrated in FIG. 4E, the stone S and basket 20 may be pulled back into balloon 24, by pulling retention member shaft 46 proximally, thus causing balloon 24 to invaginate and at least partially surround the stone S. Balloon 24 will help prevent damage to the wall of the ureter as the stone S is removed, by enveloping the sharp edges of the stone S and thus providing a low-friction surface. The stone S may then be removed by pulling shaft 16 and balloon 24 out of the ureter. Due to the location of camera 22 at or near the distal end of inner shaft 44, any or all of these steps may be visualized via camera 22.

One optional step may involve dilating one or more areas of the ureter by inflating balloon 24 at any point during the stone capture and/or stone removal process. This may be useful, for example, if the system 10 is being removed from the ureter and a constricted or narrowed area is encountered. In one embodiment, balloon 24 may be inflated to dilate at such an area, and then the inflation device, such as a syringe, may be used to actively deflate balloon 24 partially, or alternatively it may simply be allowed to automatically retract to deflate balloon 24 to a nominal pressure for continued removal of system 10 from the ureter.

In some embodiments, handle 12 may include a coupler for coupling camera 22 with inner shaft 44, so that camera 22 is always located at the tip of the inner shaft 44. This ensures full visualization, while preventing having camera 22 protrude beyond the distal end and thus risk being damaged. Some embodiments may also include a frictional fit of basket 20 in inner shaft 44, such that basket motion will be coupled to camera 22 and shaft 44 when not actively controlled by the user, thus eliminating the need to move two sliders at once, while de-coupling the two when active, independent basket control is required. Other unique features of handle 12 are the dual-slider configuration and overall handle shape, which allow single-handed actuation. Yet another feature is the balloon inversion/invagination that is caused by sliding retention member slider 32 until the captured stone is pulled against the tip of wall protection member shaft 42. Further motion of basket slider 32 causes wall protection member shaft 42 to slide proximally relative to the stationary outer shaft 16, which in turn causes balloon 24 to invaginate/invert. This design eliminates the need for an additional “invagination slider.” In some embodiments, however, wall protection member shaft 42 will, in fact, be attached to a slider. In some embodiments, this slider may be used to return balloon 24 to its original pre-invagination shape. Such a slide may also be used, of course, to invaginate balloon 24 if necessary.

With reference now to FIGS. 5A-5F, another embodiment of a method for removing a kidney stone using system 10 is illustrated. In this embodiment, as illustrated in FIG. 5A, the distal end of the kidney stone removal system 10 is advanced through a ureter U with inner shaft 44 already extended out of the distal end of outer shaft 16 and with balloon 24 deflated. As illustrated in FIG. 5B, all of system 10 may then be advanced further, to position a distal end of inner shaft 44 past the stone S. Still, balloon 24 is in a deflated configuration. As shown in FIG. 5C, basket 20 may next be advanced out of inner shaft 44, allowing basket 20 to expand. Next, as illustrated in FIG. 5D, basket 20 may be drawn back proximally (retracted toward outer shaft 16), by retracting the entire system 10, to capture the stone S. At this point, as illustrated in FIG. 5E, balloon 24 may be inflated. Finally, as shown in FIG. 5F, basket 24 and stone S may be pulled back into balloon 24.

In some cases, this embodiment of the method may be simpler and/or easier to perform than the embodiment described previously. As should be evident from these embodiment descriptions, however, any given method embodiment may include any suitable number of steps and order of steps. Some steps may be eliminated and/or added in various alternative embodiments, without departing from the scope of the invention.

With reference now to FIGS. 6A and 6B, in an alternative embodiment, a kidney stone removal system 110 may include an end effector 118 that has a compliant funnel 124 (or “obstruction shaft”), rather than a balloon, to provide protection for the ureteral wall. End effector 118 may also include an expandable basket 120, a camera 122 and one or more irrigation ports for providing irrigation fluid 140. System 110 may include an outer shaft 116 and some or all of the other components described above in relation to other embodiments. Due to the substitution of funnel 124 for a balloon, however, the design of system 110 may be somewhat simpler. For example, system would not include a wall protection member shaft or a balloon inflation port. Funnel 124 acts in the place of the balloon as a guard against ureter wall trauma during stone removal. As such, funnel 124 may be made of any suitable polymer or other material that helps reduce or minimize friction and/or that can serve as a protective layer to reduce trauma from sharp edges of kidney stones. As illustrated in FIG. 6B, basket 120 and stone S may be drawn back proximally into funnel 124, just as in the embodiment with the balloon, except that funnel 124 does not invaginate or invert. Camera 122 may be positioned at or near the distal end of funnel 124, for visualizing the removal procedure. In alternative embodiments, funnel 124 may be replaced with any other suitable protective, friction/trauma reducing device, such as a shaft, cup, sock, lubricated surface or the like. Optionally, system 110 may include additional ports or apertures, for example at or near the juncture of funnel 124 and shaft 116, for providing lubricating fluid to further facilitate stone removal.

Expandable basket 120 may have a shape that facilitates the expansion of compliant funnel 124 around the stone S and basket 120. As illustrated in FIG. 6A, in some embodiments, expandable basket 120 may have a tapered shape from the portion that retains the stone S toward the connection of basket 120 with the basket shaft (not shown). The tapered shape may help align and expand compliant funnel 124 around the kidney stone S or other obstruction. The expansion of basket 120 may also be used to expand compliant funnel 124 around the obstruction. Using basket 120 to expand complaint funnel 124 makes funnel 124 a passive component, reducing overall complexity of system 110.

Prior to use, complaint funnel 124 often needs to be retained in such a way that it does not catch or rub on either the working channel of the introducing device (cystoscope or other endoscope, for example) or the wall of the body lumen during advancement. One solution would be to provide system 110 with an outer shaft that can slide over funnel 124 to prevent it from expanding prior to capturing the obstruction. Due to space constraints, however, it may be advantageous to eliminate an external shaft from the device assembly. One such solution is to invert funnel 124 inside outer shaft 116 around basket 120 during advancement to the obstruction. When basket 120 is advanced out of the main assembly, funnel 124 is deployed into position (as in FIG. 6A). A variety of variations to this deployment method using other aspects of catheter assembly (camera lumen or fluid introduction lumen, for example) may be possible and will all function in an essentially equivalent manner to the above embodiment.

The embodiments thus far have involved systems in which expandable baskets are used to trap a stone and pull it back into a protective element, such as a balloon or compliant funnel. A different group of embodiments eliminates the expandable basket and instead traps the stone or other obstruction from the side of approach of the device toward the stone. For example, these embodiments typically involve expandable graspers or expandable funnels that are advanced directly over/around the stone and thus used to pull the stone out of the ureter. Some of these embodiments may also involve the use of suction to help pull the stone into the grasper. Several examples of such embodiments are described further below.

With reference now to FIGS. 7A and 7B, one example of an expandable grasper 210 that may be used to retain a stone or obstruction may include multiple struts 213, each having a hooked distal tip 214. As illustrated in FIG. 7A, the struts 213 are typically joined together at a proximal end 215. (FIG. 7B is a close-up view of several struts 213 and distal tips 214.) Expanding grasper 210 may include any suitable number of struts 213, and struts 213 may include any of a number of differently shaped distal tips 214, according to various alternative embodiments. In some embodiments, distal tips 214 of struts 213 of expandable grasper 210 may be folded inward to form hooks or “teeth,” to help retain the kidney stone within grasper 210. Typically, although not necessarily, grasper 210 will be combined with some form of protective coating, membrane, balloon or other protective component to reduce or minimize trauma to the ureteral wall during stone removal. When grasper 210 is advanced out of a shaft in which it is housed, it will expand to a diameter sufficient to grasp a kidney stone. When grasper 210 is then at least partially retracted (drawn back) into the shaft, grasper 210 will contract at least slightly to grasp and hold the kidney stone.

In some embodiments, expanding grasper 210 may be configured to expand automatically when released from a shaft. In such embodiments, for example, expanding grasper 210 may be made by shape setting Nitinol or pre-bending an elastic material such as spring steel or PEEK into the desired expanded geometry. The geometry can then be elastically compressed into a much smaller (unexpanded) shape within the shaft (for example, catheter shaft having a diameter of 6 French or smaller). Expanding grasper 210 may be deployed by advancing grasper 210 out of the shaft and/or sliding the shaft back from the grasper 210. Both result in less constraint on the grasper 210, causing struts 213 to spread apart at their distal ends, thus increasing the diameter of the distal end of grasper 210.

Referring to FIGS. 8A and 8B, another alternative embodiment of a stone removal device 220 may include an outer shaft 216, an expandable grasper 226, with multiple struts and curved distal tips 228, and a protective membrane 224 positioned around grasper 226. FIG. 8B shows device 220 in place within a ureter U and partially surrounding a kidney stone S. In various embodiments, membrane 224 may be made of any suitable polymer or other flexible material and may be configured to prevent trauma to an inner wall of the ureter U once the kidney stone S is captured therein. In various embodiments, membrane 224 may be one layer of material, multiple layers of material, an inflatable balloon, a funnel, a cup, a sock or the like. In some embodiments, grasper 226 and membrane 224 may be housed within outer shaft 216 during advancement of device 220 through the ureter, and then advanced out of the end of outer shaft 216 to expand and then trap a kidney stone S. In some embodiments, and with reference to FIG. 7B, grasper 226 and membrane 224 may expand until they match or slightly exceed the horizontal diameter of the kidney stone S to be removed. In some embodiments, grasper 226 may be advanced out of outer shaft 216 by an amount that achieves a desired diameter.

FIG. 8B illustrates part of a method for removing a kidney stone S from a ureter U, using removal system 220. As illustrated here, system 220 is advanced to a location in the ureter U adjacent the stone S. Expandable grasper 226 is then advanced out of outer shaft 216 (and/or outer shaft 216 may be retracted back from grasper 226), to allow grasper 226 to expand to its expanded, default configuration, such that distal tips 228 are configured in a diameter as wide or wider than the stone S. Grasper 226 may then be advanced over the stone S, thus capturing the stone Sin grasper 226. Protective membrane 224 acts to protect the inner wall of the ureter U while removal system 220 is used to pull the stone S out of the ureter U.

In some embodiments, a kidney stone removal system may include, or may be used in a system including, a mechanism for dilating the ureter. For example, in one embodiment, a stone removal system may include a balloon that encases grasper 210 or 226. The balloon may be infused with air, water, saline, a biocompatible lubricant, a local anesthetic (such as lidocaine), any other suitable substance, or a combination of any of these substances, to achieve a desired viscosity, cost, and/or performance. The balloon may provide a smooth surface around the obstruction, reducing removal friction and facilitating passage. In addition, the balloon can be integrated in such a way that inflation causes an additional retention force on the obstruction by inflating the side of the balloon on the inside of struts around the stone.

In alternative embodiments, dilation of the ureter (or other body lumen in other embodiments) may be performed via hydrodilation, without the use of a balloon. Numerous embodiments of devices and methods for hydrodilation of body lumens, such as the ureters, are described in pending U.S. patent application Ser. No. 13/716,001 (Pub No. 2013/0165944), entitled “Apparatus, Systems, and Methods for Removing Obstructions in the Urinary Tract,” the full disclosure of which is hereby incorporated by reference herein. Many of the embodiments described in the above-reference patent application use jets to propel fluid against the wall of the ureter to provide hydrodilation. These embodiments may be combined with the embodiments described herein, such that the hydrodilation jets may be used to dilate up and around a kidney stone from the proximal end (or “base”) of an expandable grasper, for example. Alternatively, in one embodiment, hydrodilation may be achieved by ejecting fluid out of hollow tines of an expandable grasper (not illustrated)—i.e., using hollow grasping members as water channels with holes near the tips for water ejection.

Referring to FIG. 9, in another alternative embodiment, a kidney stone removal device 230 may include an expandable grasper having multiple struts 234 with hooked distal tips 238, a dilation balloon 232 coupled with struts 234, and a shaft 236 for containing the grasper and balloon 234 during delivery into the ureter. Dilation balloon 232 may include multiple apertures 240 (or “holes” or “perforations”) to allow fluid 242 to pass from balloon 232 into the region around the obstruction. For example, a local anesthetic may be used to numb the region around the obstruction, a lubricant may be desired for further reduction of friction around the stone, and/or any of the fluids mentioned above may be used to provide hydrodilation force around balloon 232 to reduce friction and/or tissue trauma.

In the embodiment illustrated in FIG. 9, balloon 232 is positioned on removal device 230 on the outside of struts 234. Balloon 232 may be infused with air, water, saline, a biocompatible lubricant, a local anesthetic (such as lidocaine), any other suitable substance and/or a combination of substances. Attaching balloon 232 to the outside surface of struts 234 allows struts 234 to have hooks 238 (or teeth, etc.) to increase the retention force on the stone, without risk of balloon perforation.

Referring now to FIG. 10, as mentioned above, any of the embodiments of obstruction removal devices described herein may include, or may be used with a system that includes, one or more obstruction detection components. These obstruction detection components may be specifically configured for kidney stone detection in some embodiments. FIG. 10 illustrates another embodiment of a kidney stone removal device 250, including an expandable grasper having multiple struts 254 with hooked distal tips 258, a compliant membrane 252 coupled with struts 254, one hollow strut 262, a small camera 260 extending through the lumen of hollow strut 262, and a shaft 256, which the other components are advanced out of and retracted back into. In one embodiment, for example, hollow strut 262 may have a lumen with an inner diameter of about 0.4 mm. This lumen is large enough for a small fiber camera 260 to visualize a kidney stone directly. Illumination for small fiber camera 260 may be provided, in some embodiments, around the sides of camera 260. Alternatively, illumination may be provided via a light source, such as a fiber, directed through a central lumen of shaft 256. In various alternative embodiments, fiber camera 260 may be either reusable or disposable. In other alternative embodiments, an inductance coil or impedance sensor may be included for detection purposes, for example for use in smaller lumens.

Referring now to FIGS. 11A and 11B, in another embodiment, a kidney stone removal device 270 may include an expandable mesh grasper 272, positioned inside an inflatable balloon 274 (or alternatively a membrane or other friction reducing/protective member), and a shaft 276 for housing both. In one embodiment, expandable mesh grasper 272 may be made of a shape-memory material and may have a configuration similar to that of a vascular stent. Grasper 272 may be constructed from a number of highly compliant materials, such as Nitinol, spring stainless steel, or PEEK plastic, among others. The geometry can then be elastically compressed into a much smaller (unexpanded) shape within shaft 276 (for example, a 6 French catheter shaft). Grasper 272 may then be deployed by advancing grasper 272 out of shaft 276 and/or sliding shaft 276 back from the grasper 272. Either of these methods results in reduced constraint on the expandable member 272, causing the tip diameter to increase. This diameter can then be expanded until it matches the horizontal diameter of the stone. In some embodiments, the tips of expandable grasper 272 may be turned/folded inward to form “teeth” to help retain the stone, similar to the hooks/teeth described above. As mentioned above, in various alternative embodiments, expandable grasper 272 may be combined with any other suitable protective member in place of balloon 274.

Referring to FIG. 11B, in some embodiments, balloon 274 may be infused with air, water, saline, a biocompatible lubricant, or a local anesthetic (such as lidocaine). A combination of any of the above may also be used to achieve a desired viscosity, cost, clinical performance, functional performance, and/or the like. Balloon 274 creates a smooth surface around the obstruction, reducing removal friction and facilitating passage. In addition, balloon 274 may be integrated in such a way that inflation causes an additional retention force on the stone buy inflating the side of balloon 274 on the inside of mesh grasper 272 around the stone. As described above in relation to other embodiments, balloon 274 may also include apertures or perforations to allow fluid to pass from balloon 274 into the region around the obstruction. For example, a local anesthetic may be used to numb the region around the obstruction, a lubricant may be desired to reduce the friction of the obstruction on the surrounding wall, or any of a number of fluids may be used to provide a hydrodilation force around balloon 274 to reduce friction and/or tissue trauma.

As illustrated in FIG. 11B, in some embodiments, balloon 274 may be positioned on the outside surface of mesh grasper 272. Having the balloon attached solely to the outside surface of balloon 274 allows grasper 272 to have “teeth” to increase the retention force on the stone without risk of balloon perforation.

Referring now to FIG. 12, in another alternative embodiment, a stone removal device may include an expandable mesh grasper 280 that includes a mesh 282 and webbing 284 disposed between or over mesh 282. Webbing 284 may comprise a highly complaint material, which may be applied to mesh 282 via a dipping process, for example, thus forming a smooth surface for the natural dilation created by grasper 280, and thus reducing the friction required for obstruction removal. In one embodiment, a hydrodilation fluid may be emitted from a portion of webbing 284. Alternatively, hydrodilation fluid may be provided using any of the methods described above. In one embodiment, webbing 284 may serve as the protective element, eliminating the need for an additional element, such as a balloon, funnel-shaped membrane or the like.

Referring now to FIGS. 13A and 13B, a distal portion of another alternative embodiment of a kidney stone removal device 290, including a protective balloon 292 is illustrated. Device 290 may include balloon 292, an outer shaft 298, and an inner shaft 296 that moves in and out of shaft 298. Balloon 292 may include a distal tapered portion 293 and an inner, stone entrapment space 294. When inner shaft 296 is fully advanced, stone entrapment space 294 is rolled outwards and becomes tapered portion 293 (as in FIG. 13A). When inner shaft 296 is pulled back/retracted proximally, back into outer shaft 298, tapered portion 293 rolls inward (or “invaginates”) to form stone entrapment space 294.

In one embodiment, a method for using device 290 may involve advancing the distal end of device 290 into the ureter to a position near a kidney stone. Balloon 292 may then be partially inflated and then advanced around the obstruction from the direction of approach of device 290, such that the kidney stone becomes trapped in entrapment space 294. Balloon 292 may then optionally be inflated further, using any suitable inflation medium provided via a central lumen or specified inflation lumen(s) of shaft 298. This method of approaching and capturing the kidney stone is advantageous, because it eliminates the complexity of manipulating the device past the obstruction. This embodiment of device 290 may also reduce body lumen trauma and friction that results from the catheter lumen placement adjacent to the stone. Balloon 292 (or other complaint material member in alternative embodiments) will typically have a tapered shape and thickness configured to facilitate enveloping the stone without necking or forcing the stone out of balloon 292 during deployment. In various embodiments, for example, balloon 292 may include a tapered portion at its distal end with an angle of between about 2 degrees and about 45 degrees.

FIG. 13A shows device 290 with inner shaft 296 extended out of shaft 298 to its maximum extent. FIG. 13B shows inner shaft 296 retracted to pull back on the distal end of balloon 292, thus forming entrapment space 294. In some embodiments, balloon 292 may be rolled over a stone or other obstruction by retracting inner shaft 296 and advancing outer shaft 298. Alternatively, it may be possible to achieve the same or similar effect by only retracting inner shaft 296 or only advancing outer shaft 298. Whichever method is used, entrapment space 294 may be formed to entrap the kidney stone for removal.

With reference now to FIG. 14A, in an alternative embodiment, a kidney stone removal device 300 may include a balloon 302, an outer shaft 308, and an inner shaft 306 that moves in and out of shaft 308. Balloon 302 may include an inner, stone entrapment space 304 and a distal, tapered portion 303. Inner shaft 306 may include a rigid, distal ring 307 or platform, which connects shaft 306 to the inside edge of a slightly inverted balloon 302. The outside of balloon 302, attached to movable inner shaft 306, can be extended around the kidney stone or other obstruction. Ring 307 may be positioned to sit on the bottom of the stone/obstruction, and balloon 302 may be advanced around the stone to enclose the stone in entrapment space 304. Ring 307 may help prevent the bottom portion of the inverted balloon 302 from “necking down,” which may help facilitate obstruction entrapment by balloon 302. The phenomenon of “necking down” refers to the narrowing of balloon 302 in the area where it connects to shaft 66, which can be seen in FIG. 13B.

With reference now to FIG. 14B, an alternative embodiment of a stone removal device 300′ with a differently shaped ring 307′ is illustrated. In all other ways, device 300′ is the same as shown in FIG. 14A and includes a balloon 302′ with a tapered portion 303′ and an inner space 304′, an outer shaft 308′, and an inner shaft 306′ that moves in and out of shaft 308′. In this embodiment, ring 307′ may have an atraumatic configuration so that when inner shaft 306′ is fully advanced, ring 307′ will not inadvertently damage other structures. In one embodiment, a tapered complaint material could be attached to the tip of balloon 302′ to increase the rigidity of the tip section relative to balloon 302′. This tapered section will provide additionally rigidity to the tip, and can prevent balloon 302′ from necking down to a small diameter as it is deployed over the obstruction, similar to the function of ring 307′ at its attachment with balloon 302′. This material may also serve as an atraumatic trip during catheter deployment, and may be superior in the case of tapered balloon 302′, as it will conform to the balloon shape.

In any of the above-described embodiments, suction force may be used to help draw a kidney stone or other obstruction into the entrapment space in the balloon. In some embodiments, suction force may be applied via a central lumen in the inner shaft of the obstruction removal device, so that the suction force is applied directly inside the entrapment space of the balloon.

It is possible to combine any of the above-described removal methods. A combination of the above may be preferable in some embodiments, depending on the obstruction location, size, required retention force and/or other factors.

In all the embodiments described above in relation to FIGS. 13A, 13B, 14A and 14B, the retention member, namely the balloon, also acts as the wall protection member. The two-sided complaint material, which is described above as a balloon but which may have other configurations in alternative embodiments, may be partially infused with air, water, saline, a biocompatible lubricant, or a local anesthetic (such as lidocaine) then rolled or linearly extended past the stone. In some embodiments, as mentioned above, the dilation balloon may be perforated to allow at least some of the fluid to pass into the region around the obstruction. For example, a local anesthetic may be used to numb the region around the obstruction, a lubricant may be desired to reduce the friction of the obstruction on the surrounding wall, or the fluid may be used to provide a hydrodilation force around the balloon to reduce friction and/or tissue trauma.

Any of the embodiments described above in relation to FIGS. 13A, 13B, 14A and 14B may also include some form of visualization component. In some embodiments, for example, a visualization device may extend through a central lumen of the moveable inner shaft, thus providing visualization into the entrapment space of the balloon. In a 6 F catheter, a typical size deployed through the working channel of an endoscope, this inner lumen could be upwards of 1 mm (3 F). This would allow both a light source and fiber camera to be deployed down the central lumen for visualization.

In some embodiments, a stone removal system may be configured without one or more of the previously-described shafts. Such embodiments may have a simpler design than that of previously-described embodiments, which may facilitate simpler articulation of the device and reduced overall complexity. Further, such embodiments may have a smaller diameter, which may provide advantages in deployment and usage, such as reduced procedure times, reduced cost, and increased usability.

FIGS. 15A and 15B illustrate one alternative embodiment of a stone removal system 410. Stone removal system 410 and its components may include characteristics of the previously described stone removal systems, including but not limited to those shown and described with regard to FIGS. 3A and 3B. For example, stone removal system 410 may include an outer shaft 416, a retention member 420, a camera 422, a wall protection member 424, an inner shaft 442 and a retention member shaft 446. Wall protection member 424 may be connected between outer shaft 416 and inner shaft 442. An attachment point 443 between inner shaft 442 and wall protection member 424 may be located at approximately distance d away from a distal end of inner shaft 442. In some embodiments, stone removal system 410 may include one fewer shaft than device 10 of FIGS. 3A and 3B. Such embodiments may facilitate a reduction in diameter of outer shaft 416 by approximately 1 French (approximately 0.33 mm), compared to device 10.

In some embodiments, one or more shafts may have multiple functions, thereby facilitating a reduction in the total number of shafts. For example, inner shaft 442 may act as a sheath for retention member 420 and may have attachment point 443 for wall protection member 424. In some embodiments, a distal portion of wall protection member 424 may be attached to a distal portion of inner shaft 442 at attachment point 443. Attachment point 443 may be located at a number of different locations on inner shaft 442, such as on an inner surface or an outer surface of inner shaft 442, proximally spaced from the distal end of inner shaft 442, or at the distal tip of inner shaft 442. In the embodiment shown in FIG. 15A, attachment point 443 is located on an outer surface of inner shaft 442, proximally spaced from the distal end of inner shaft 442 by distance d. Locating attachment point 443 on an outer surface of inner shaft 442 may help avoid interference with deployment of retention member 420, as compared to an embodiment in which attachment point 443 is located on the inner surface of inner shaft 442. Further, spacing attachment point 443 by distance d may advantageously allow for the tip of system 410 to be advanced past a stone without having to also advance wall protection member 424 past the stone. Distance d may be selected to provide sufficient distance for the distal end of inner shaft 442 to be advanced past a stone with additional distance to allow some margin for manipulation of system 410. In some embodiments, for example, distance d may be about 5 mm to about 20 mm, or more ideally about 5 mm to about 15 mm, or even more ideally about 5 mm to about 6 mm. In some embodiments, it may be advantageous for distance d to be no longer than necessary to advance the distal end of inner shaft 442 past a stone without also advancing attachment point 443 to or past the stone. Shorter distances d may make balloon invagination easier because, in some embodiments, increasing distance d may correspondingly increase the distance the stone is retracted before it reaches wall protection member 424. Shorter distances d may also facilitate use and manipulation of system 410 when used with a ureteroscope, because it may allow for a shorter portion of system 410 to be advanced out of the distal end of the scope.

FIGS. 16A and 16B illustrate another alternative embodiment of a stone removal system 510, including an outer shaft 516, a retention member 520, a wall protection member 524, an inner shaft 542, and a retention member shaft 546. The configuration of stone removal system 510 of FIGS. 16A and 16B may facilitate a reduction in size of stone removal system 510 compared to other embodiments. Wall protection member 524 may be connected between outer shaft 516 and inner shaft 542, and there may be an attachment point 543 between inner shaft 542 and wall protection member 524 located at approximately distance d away from distal tip of inner shaft 542. In some embodiments, stone removal system 510 may have a diameter of approximately 3 French (approximately 1 mm). Some embodiments do not include a camera inserted through retention member shaft 546. This enables retention member shaft 546 to be configured with a reduced size. In addition, retention member shaft 546 may be configured as one or more wires or solid shafts as opposed to, for example, a tubular luminal structure. This further enables reduction of diameter of outer shaft 516.

Using one or more designs described above (e.g., by removing a camera), the catheter diameter (e.g., the diameter of outer shaft 516) may be reduced to approximately 3 F (1 mm) in diameter, between approximately 2 F and 6 F in diameter, or other sizes. The overall diameter of stone removal system 510 may be selected based on a particular working channel through which it may be fed. Some embodiments may be configured such that a catheter may operate with existing 3 F to 4 F working channel endoscopes, such as flexible ureteroscopes, which may have a working channel with a size of approximately 3.4 F, approximately 3.2 F to approximately 3.8 F, or other sizes. In another example, stone removal system 510 may be adapted to be fed through the working channel of a cystoscope that has a working diameter of approximately 6 F to 8 F. Some embodiments may be operated in conjunction with ancillary visualization such as direct vision provided by a uretersope or fluoroscopy. Such ancillary visualization could be used in addition to or instead of direct visualization provided by the embodiment itself.

In some embodiments, a stone removal system (e.g., stone removal system 410 or stone removal system 510) may include a guide wire, laser fiber, or other component. Such components may be in addition to or instead of a camera (e.g., camera 422).

For example, a system may include a guide wire port and a lumen compatible with a guide wire (e.g., a standard size guide wire, such as a 0.018″ diameter guide wire). The guide wire may facilitate the use of the system to with fluoroscopy. In some embodiments, the guide wire may run coaxially with the other components of the system to a stone retention member. In some embodiments, the guide wire may run adjacent to another component of the system, such as through a central lumen. In some embodiments, a catheter of a system with a guide wire may have an outer shaft diameter of less than 1.2 mm (3.5 French), approximately 3.5 F to 4 F, or approximately 4 F to 5 F.

As another example, a system may include a laser fiber port and a lumen compatible with a laser fiber. The laser fiber may be configured to apply laser energy to a stone or other target as part of, for example, laser lithotripsy. In some embodiments, the laser fiber may be a 100-200 micron laser fiber. The system may include a lumen (e.g., a hypotube) having an inner diameter of approximately 0.005″ to 0.009″ to accommodate the laser fiber. The laser fiber may run coaxially with other components of the system to a stone retention member. In some embodiments, the laser fiber may run adjacent to and/or coaxially with another component of the system, such as through a central lumen. The laser fiber may be configured to allow an obstruction (e.g., a stone) to be grasped and fragmented. This could help provide a more efficient use of an endoscope's working channel in embodiments where systems 410 and 510 are deployed through a working channel of another endoscope.

Referring now to FIGS. 17 and 18A-18D, another embodiment of a stone removal device 600 is illustrated. In this embodiment, stone removal device 600 generally includes a handle 612 at the proximal end, an outer shaft 616, and an end effector 618 at the distal end. As mentioned previously, for the purposes of this application, the term “end effector” 618 is used generally to refer to a distal portion of stone removal device 600 that performs the functions of capturing and retaining a stone, protecting the ureteral or other lumen wall from damage during stone removal, and/or other functions. In various embodiments, for example, end effector 618 may include retention member 620 (in many embodiments an expandable, wire basket), a wall protection member 624 (in many embodiments an expandable balloon), and any distal portions of shafts or the like that might be connected to retention member 620 and/or wall protection member 624. (Note: in FIG. 17, only a distal tip of retention member 620 is shown, in a collapsed/non-expanded configuration. Retention member 620 is shown in an expanded configuration in subsequent figures.) For example, in the embodiment of FIG. 17, inner shaft 642 may be considered part of end effector 618. However, the demarcation of which components or parts of device 600 are included in end effector 618 and which parts are not should not be interpreted as limiting the scope of the application in any way.

Handle 612 is located at the opposite, proximal end of the stone removal device 600 from end effector 618. In this embodiment, handle 612 includes an eversion mechanism and a retention member mechanism. In this embodiment, the eversion mechanism is an eversion slider 602 and the retention member mechanism is a retention member slider 604. In alternative embodiments, either slider 602, 604 (or both) may be replaced by a lever, a knob, a wheel, a button, or any other suitable mechanism by which a user may manipulate handle 612 to actuate movement of wall protection member 624 and/or retention member 620. In general, eversion slider 602 operates to evert wall protection member 624, and retention member slider 604 operates to translate (advance and retract) retention member 620. Retention member 620 may be connected to a retention member shaft 646 (only visible in FIGS. 18B and 19B), which in turn is connected to retention member slider 604. Stone removal device 600 may include any of the characteristics of the devices and systems disclosed herein, including but not limited to systems 410, 510.

Actuation of eversion slider 602 or retention member slider 604 may cause actuation of one or more shafts of device 600. Eversion slider 602 may be configured to actuate wall protection member 624 to cause at least partial eversion of wall protection member 624. The words “invert” and “evert” may be used interchangeably herein to describe the invagination of a wall protection member 624 or other component(s) disclosed herein. Eversion slider 602 may be connected to inner shaft 642 (to which wall protection member 624 may be attached), such that actuation of eversion slider 602 causes movement of inner shaft 642 relative to one or more of the other shafts. Retention member slider 604 may be connected to retention member 620 and/or retention member shaft 646, and actuation of retention member slider 604 may cause movement of retention member 620 and/or retention member shaft 646 relative to one or more of the other shafts. In some embodiments, the user may not need to directly employ either or both sliders 602, 604. Instead, for example, the movement of other portions of stone removal device 600 may provide input to actuate slider 602 or 604, without the user directly manipulating the mechanism. In some embodiments, when retention member 620 is retracted back into wall protection member 624, with the stone retained, wall protection member 624 may evert automatically, thus not requiring the user to evert wall protection member 624 via eversion slider 602.

In various alternative embodiments, stone removal device 600 may include one or more other mechanisms for actuating one or more other shafts or components. For example, handle 612 may include one or more mechanisms configured to move outer shaft 616 and/or a camera or other component inserted into a lumen of device 600. In other embodiments, handle 612 may include a mechanism configured to move two or more of the shafts or other components. For example, handle 612 may include a mechanism configured to move any combination of two, three, four, or five or more of outer shaft 616, wall protection member 624, inner shaft 642, retention member shaft 646, and/or other components.

In some embodiments, the components of device 600 may be adapted such that the components are kept stationary by a friction fit, and the movement of the mechanisms actuates one or more components and overcomes the friction fit. In some embodiments, the friction fit may be created in the fit between a mechanism and handle 612. In some embodiments, the friction fit may be created in a fit between a gasket (e.g., a rubber gasket) and a mechanism or a shaft. In some embodiments, eversion slider 602 is held stationary by friction through a seal used for a wall protection member infusion port.

In some embodiments, the friction fit may be configured such that retention member slider 604 and retention member shaft 646 are stationary relative to eversion slider 602 and inner shaft 642, such that a user needs to control only one mechanism at a time. The friction may be such that the user's hand can provide enough force to overcome the friction and actuate retention member slider 604, but other movements, such as the movement of eversion slider 602, would not result in retention member 620 substantially moving relative to inner shaft 642. In this manner, the user would not need to continuously prevent movement of retention member slider 604 during actuation of eversion slider 602. In some embodiments, the components of device 600 may be held in position by a lock, and the movement of the mechanisms disengages the lock and allows movement of one or more shafts.

In some embodiments, device 600 may be placed in an insertion configuration for inserting the distal end of the device into a lumen of a patient and navigating to a target site. In this configuration, eversion slider 602 and retention member slider 604 may be in particular positions. In one embodiment, eversion slider 602 may be in a distal-most position, and retention member slider 604 may be in a proximal-most position. In this configuration of sliders 602, 604, retention member 620 may be positioned within inner shaft 642, such that retention member 620 is sheathed within inner shaft 642. In some embodiments, retention member 620 may be self-expanding, and the confines of inner shaft 642 may prevent retention member 620 from expanding. The distal ends of outer shaft 616 and inner shaft 642 may be spaced apart, such that wall protection member 624 is in an insertion configuration. For example, in configurations where wall protection member 624 is a balloon, the balloon may be deflated to facilitate insertion.

During a procedure, end effector 618 may be positioned near a target site (e.g., near a stone to be removed). In one embodiment, end effector 618 is positioned such that retention member 620 may capture a stone. For example, end effector 618 may be positioned such that the stone is between the distal end of inner shaft 642 and the distal end of wall protection member 624 (e.g., approximately within distance d). Device 600 may then be brought into a configuration for capturing a stone. To reach this configuration, retention member slider 604 may be actuated (e.g., moved distally) to advance stone retention member 620 out of inner shaft 642 and into an expanded configuration for capturing the stone. In addition, wall protection member 624 may be deployed (e.g., wall protection member 624 may be a balloon and may be expanded). From the configuration for capturing the stone, stone retention member 620 may be retracted to capture the stone. In some embodiments (e.g., where eversion of wall protection member 624 is decoupled from movement of stone retention member 620) a user may then actuate eversion slider 602 to cause eversion of wall protection member 624. In some embodiments (e.g., where interference between a captured stone and inner shaft 642 causes eversion), further retraction of stone retention member 620 causes eversion of wall protection member 624. The eversion of wall protection member 624 creates a pocket into which the stone may be drawn for ease of removal. In some embodiments, wall protection member 624 includes a balloon and eversion of wall protection member 624 causes deflation of the balloon. With the stone stowed in wall protection member 624, end effector 618 may then be removed from the lumen of the patient.

FIGS. 18A-18D illustrate an exemplary movement of shafts by articulating sliders 602, 604. In FIG. 18A, end effector 618 is positioned near a stone S to be captured. In FIG. 18B, a user actuates retention member slider 604 (e.g., by moving retention member slider 604 distally, as illustrated by the large, solid-tipped arrow), which causes retention member 620 to advance distally out of inner shaft 642. Once advanced out of inner shaft 642, retention member 620 expands. Retention member 620 may then capture stone S. For example, the user may retract retention member slider 604 to retract retention member 620 around stone 5, capturing stone S in retention member 620.

In FIG. 18C, wall protection member 624 has been expanded for receiving stone S and retention member 620. The user moves retention member slider 604 proximally (large, solid-tipped arrow) to retract stone S towards wall protection member 624. In FIG. 18D, the user moves eversion slider 602 proximally (large, solid-tipped arrow), causing wall protection member 624 to evert and form a pocket, into which retention member 620 and stone S can be drawn (e.g., by further retraction of retention member slider 604). In some embodiments, wall protection member 624 may at least partially evert prior to stone S being drawn into the pocket (e.g., prior to stone being partially covered by wall protection member 624). With stone S captured and held in wall protection member 624, end effector 618 may be withdrawn from the lumen of the patient.

Referring now to FIGS. 19A-19E, another alternative embodiment of a stone removal device 700 is illustrated. This embodiment of device 700 is similar to that described in reference to FIGS. 17 and 18A-18D, and thus includes a handle 712 with a retention member slider 704, an outer shaft 716, an end effector 718, a retention member 720 with a retention member shaft 746, a wall protection member 724, an inner shaft 742, and optionally any of the other features and/or components described above for any of the other embodiments. The primary difference between this embodiment of device 700 and the previously described embodiment of device 600 is that the current embodiment does not include an eversion slider. Instead, device 700 has an internal eversion mechanism 702, which is located within handle 712 and does not have an external interface for direct actuation by the user. This eversion mechanism 702 is discussed further below.

FIGS. 19A-19E illustrate one embodiment of shaft movement as controlled by articulating retention member slider 704. In some embodiments, such as the one illustrated in FIGS. 19A-19E, device 700 may have a simplified handle actuation configuration such that actuation of retention member slider 704 alone may capture a stone S and evert wall protection member 724. In this embodiment, the axial force of stone retention member 720 containing a captured stone S on inner shaft 742 creates eversion force that may cause inner shaft 642 to move relative to outer shaft 616 causing wall protection member to evert. In this manner, the embodiment may have only a single mechanism with which the user interacts to capture the stone and evert wall protection member 724.

To evert wall protection member 724, retention member 720 may overcome the friction force in the proximal end created by a wall protection member seal or gasket. As a result, retention member shaft 746 may have a tendency to stretch rather than cause eversion if the axial stiffness of retention member shaft 746 is too low. In this embodiment, inner shaft 742 and retention member shaft 746 may be configured with sufficient stiffness to prevent substantial luminal stretching. One solution is to use a nitinol or stainless steel wire or hypotube for the retention member shaft 746. These shaft materials may have sufficient stiffness to induce eversion without stretching while also being flexible enough for deployment in tortuous anatomy. A nitinol or stainless steel wire with a diameter of at least 0.005″ may have sufficient axial strength to prevent stretching, as does a stainless steel hypotube or braided shaft of at least 0.002″ of wall thickness. These configurations of wire or hypotubes may be sufficient for typical working lengths of about 0.8 m to about 1.6 m and other lengths.

In the embodiment illustrated in FIGS. 19A-19E, eversion slider 702 is located within handle 712 and does not have an external interface for direct actuation of the user. Actuation of retention member slider 704 directly or indirectly causes physical interference with eversion slider 702, causing eversion slider 702 to move without direct actuation by user. In one embodiment, for example, the physical interference is directly between eversion slider 702 and retention member slider 704. In another embodiment, interference between a captured stone and inner shaft 742 may cause movement of eversion slider 702. In some embodiments, there is a friction fit between eversion slider 702 and handle 712 to resist movement of eversion slider 602 and thereby resist eversion/eversion of wall protection member 724. The physical interference may need to overcome this friction before wall protection member 724 is everted.

In FIG. 19A, end effector 618 of device 700 is positioned near a stone S to be captured. FIG. 19B shows stone S captured in retention member 720. To capture stone 5, a user may, for example, actuate stone retention member slider 704 (e.g., by moving retention member slider 704 distally, as indicated by the arrow), which causes retention member 720 to advance out of inner shaft 742. Then the retention member 720 may be used to capture stone S. A portion of retention member slider 704 abuts eversion slider 702 within the handle 712, preventing further distal movement of retention member slider 704. FIG. 19C shows wall protection member 724 in an expanded (e.g., inflated) configuration. The user actuates retention member slider 704 (e.g., by moving retention member slider 704 proximally, as indicated by the arrow) to move the captured stone S toward expanded wall protection member 724. In FIG. 19D, continued actuation of retention member slider 704 (e.g., proximally, as indicated by the dark arrow) causes movement of eversion slider 702 (e.g., proximally, as indicated by the light arrow). For example, the retraction of captured stone S may cause physical interference between stone S and inner shaft 742 and/or wall protection member 724, thereby causing eversion of wall protection member 724. In another example, retention member shaft 746 may be coupled to inner shaft 742, such that retraction of retention member shaft 746 with a captured stone causes retraction of inner shaft 742, thereby causing eversion of wall protection member 724. In another example, the retraction of stone S causes movement of eversion slider 702, which causes eversion of wall protection member 724. The everted wall protection member 724 forms a pocket into which stone S may be captured and held. With stone S captured and held in wall protection member 724, end effector 718 may be withdrawn from the lumen of the patient.

FIG. 19E illustrates an example un-eversion step. In particular, FIG. 19E shows un-eversion actuation (e.g., distal movement) of retention member slider 704 after stone S is captured in a partially everted wall protection member 724. In an example, this articulation may cause physical interference of fittings within handle 712, thereby causing wall protection member 724 to un-evert. In another example, this actuation may cause physical interference between retention member slider 704 and eversion slider 702, thereby causing wall protection member 724 to start to un-evert. Continued un-eversion actuation may cause stone retention member 720 to be advanced out of wall protection member 724. Such an un-eversion step may be used, for example, to repeat eversion for any reason. In another example, the un-eversion step may be performed after the device is removed from the patient in order to retrieve stone S.

Referring now to FIGS. 20A-20F, yet another embodiment of a kidney stone removal device 800 (or “urinary tract stone removal device”) is illustrated. As with previously described embodiments, stone removal device 800 may be used to retrieve and remove whole kidney stones and/or stone fragments, as well as to dilate a portion of the ureter in some embodiments. Referring first to FIG. 20A, in this embodiment, stone removal device 800 generally includes a handle 812 at the proximal end, an outer shaft 816, and an several features at the distal end, which may be referred to collectively as “end effectors” or “an end effector.” In this embodiment, the distal end includes a wire basket 820 (which is one embodiment of a “retention member”), an expandable balloon 824 (which is one embodiment of a “wall protection member”), and an inner shaft 842, to which expandable balloon 824 is mounted. In this embodiment, expandable balloon 824 includes a rounded distal end 825, which will be discussed in further detail in relation to FIG. 20F. Stone removal device 800 also may include a fluid inlet tube 810, although optionally tube 810 may be provided separately and may simply attach to device 800.

Handle 812 is located at the proximal end of outer shaft 816. In this embodiment, handle 812 includes an inversion slider 802 for actuating expandable balloon 824 and a basket slider 804 for actuating wire basket 820. (As in previous embodiments, the terms “eversion” and “inversion” may be used interchangeably and should not be interpreted as limiting.) In alternative embodiments, slider 802 and/or slider 804 may be replaced by a lever, a knob, a wheel, a button, or any other suitable mechanism by which a user may manipulate handle 812 to actuate movement of expandable balloon 824 and/or wire basket 820. In general, inversion slider 802 operates to evert expandable balloon 824, and basket slider 804 operates to translate (advance and retract) wire basket 820. Wire basket 820 may be connected to a basket shaft 850 (FIG. 20F), which extends through inner shaft 842 and is connected proximally to basket slider 804. Stone removal device 800 may also optionally include any of the characteristics or features of the other embodiments of devices and systems disclosed above.

Actuation of inversion slider 802 or basket slider 804 may cause actuation of one or more shafts of device 800. Inversion slider 802 may be configured to cause at least partial eversion of expandable balloon 824. Inversion slider 802 may be connected to inner shaft 842 (to which expandable balloon 824 may be attached), such that actuation of inversion slider 802 causes movement of inner shaft 842 relative to one or more of the other shafts. Basket slider 804 may be connected to wire basket 820 via basket shaft 850, and actuation of basket slider 804 may cause movement of wire basket 820 and/or basket shaft 850 relative to one or more of the other shafts.

In some embodiments, the components of device 800 may be adapted such that the components are kept stationary by a friction fit, and the movement of the mechanisms actuates one or more components and overcomes the friction fit. In some embodiments, the friction fit may be created in the fit between a mechanism and handle 812. In some embodiments, the friction fit may be created in a fit between a gasket (e.g., a rubber gasket) and a mechanism or a shaft. In some embodiments, inversion slider 802 is held stationary by friction through a seal used for a wall protection member infusion port.

In some embodiments, the friction fit may be configured such that basket slider 804 and basket shaft 850 are stationary relative to inversion slider 802 and inner shaft 842, such that a user needs to control only one mechanism at a time. The friction may be such that the user's hand can provide enough force to overcome the friction and actuate basket slider 804, but other movements, such as the movement of inversion slider 802, would not result in wire basket 820 substantially moving relative to inner shaft 842. In this manner, the user would not need to continuously prevent movement of basket slider 804 during actuation of inversion slider 802. In some embodiments, the components of device 800 may be held in position by a lock, and the movement of the mechanisms disengages the lock and allows movement of one or more shafts.

In some embodiments, device 800 may be placed in an insertion configuration for inserting the distal end of outer shaft 816 into a lumen of a patient and navigating to a target site. In this configuration, inversion slider 802 may be in a distal-most position, and basket slider 804 may be in a proximal-most position. In this configuration of sliders 802, 804, wire basket 820 may be positioned within inner shaft 842. In some embodiments, wire basket 820 may be self-expanding, and the confines of inner shaft 842 may prevent wire basket 820 from expanding. The distal ends of outer shaft 816 and inner shaft 842 may be spaced apart, such that expandable balloon 824 is in an insertion configuration. For example, expandable balloon 824 may be deflated to facilitate insertion.

Referring to FIG. 20B, a distal portion of handle 812 is shown with a proximal portion of outer shaft 816, with half of the outer shell of handle 812 removed to see the inner workings of handle 812. In this embodiment, inversion slider 802 is keyed into a locking groove 814 on handle 812 and is also coupled with a living hinge 846 on the opposite side of handle 812. Living hinge 846 is a spring (plastic in this embodiment, but could alternatively be made of other materials), that provides upward force to keep inversion slider 802 keyed into locking groove 814. When inversion slider 802 is keyed (or “locked”) into locking groove 814, it cannot slide along handle 812. To disengage the lock, the user pushes down on inversion slider 802, thus compressing living hinge 846 and disengaging inversion slider 802 from locking groove 814. This locking feature prevents accidental or unwanted sliding of inversion slider 802 during a procedure.

In some embodiments, one or more hypotubes may be attached to inner shaft 842 and/or outer shaft 816 in the handle portion (for example hypotubes that are about 1-3 inches long). This may facilitate a better seal for balloon 824, since the hypotube cannot be compressed (unlike catheter shaft material), smoother travel as the shafts move in and out of the seals during actuation, increased durability due to buckling resistance, and enhanced shaft alignment, since the hypotubes are resistant to bending.

In the illustrated embodiment, inversion slider 802 and basket slider 804 are coupled with a frictional gasket or O-ring. When inversion slider 802 is moved proximally, basket slider 804 moves along with it. However, this coupling can be overridden by a user, simply by placing a finger on basket slider 804 to prevent it from moving when inversion slider 802 is moved. Unlike inversion slider 802, basket slider 804 acts independently of inversion slider 802, to allow for stone capture simply with wire basket 820. Inversion slider 802 is initially locked in place via locking groove 814 and living hinge 846. This prevents accidental eversion of expandable balloon 824 during deployment and allows stone removal device 800 to be used as a simple basket device, in other words without deploying expandable balloon 824, if that is what the user desires. Inversion slider 802 causes expandable balloon 824 to evert by pulling inner shaft 842 inward. In order to keep wire basket 820 closed during the movement of inner shaft 842, a friction coupling is used to keep wire basket 820 stationary within inner shaft 842.

FIGS. 20C-20E illustrate three steps of one exemplary method of capturing a stone with device 800. In each of FIGS. 20C-20E, the left panel shows a portion of handle 812, and the right panel shows what is occurring at the distal end of device 800 as handle 812 is actuated. This illustrated portion of a stone retrieval method only involves capturing the stone—it does not illustrate the steps of advancing stone removal device 800 to the stone location, inflating balloon 824, or advancing wire basket 820 out of inner shaft 842, for example, although those steps are described elsewhere in this disclosure.

As illustrated in FIG. 20C, initially inversion slider 802 and basket slider 804 are both in their most distal positions on handle 812. In these positions, as shown in the right panel, wire basket 820 is fully advanced out of the distal end of inner shaft 842 and is fully expanded for stone capturing. In FIG. 20D, basket slider 804 slides proximally along handle (large arrow), and, as shown in the right panel, wire basket 820 is partially drawn back into inner shaft 842 and thus is partially collapsed to entrap a stone S. In this step, basket slider 804 moves proximally independently of inversion slider 802, which has not moved. (Inversion slider 802 is locked in place at this point, via locking groove 814, as described above.) In FIG. 20E, inversion slider 802 is now unlocked and sliding proximally along handle 812 (large distal arrow). In this embodiment, inversion slider 802 is coupled with basket slider 804 via a friction coupling, so that when the user moves inversion slider 802 proximally, basket slider 804 moves proximally along with it (large proximal arrow). As mentioned above, the reverse is not true—in other words, basket slider 804 can be moved independently, without moving inversion slider 802, as illustrated in FIG. 20D. The right panel in FIG. 20E shows only expandable balloon 824 and the stone S, for enhanced clarity, so that that the stone S can be seen inside the everted distal end of expandable balloon 824.

Referring now to FIG. 20F, a magnified view of the distal end of stone removal device 800 is illustrated. As seen here, a distal end of outer shaft 816 extends partway into expandable balloon 824, and a proximal attachment leg 828 of balloon 820 is mounted onto a distal end of outer shaft 816. Inner shaft 842 extends out of the distal end of outer shaft 816, through the lumen of balloon 824, and out the distal end of balloon 824. A distal attachment leg 830 of balloon 824 is mounted on a distal portion of inner shaft 842. Inner shaft 842 is moveable/translatable into and out of (proximally and distally relative to) outer shaft 816, so that when inner shaft 842 is moved proximally into outer shaft 816 (using inversion slider 802), it causes balloon 824 to evert. In this embodiment, balloon 824 has a specific shape with a tapered proximal portion 826 and a rounded distal tip 825. We use the word taper to refer to the narrowing of the balloon from its fully inflated maximum diameter to the balloon shaft diameter. This shape may be advantageous in that it will help ensure preferential eversion of distal tip 825 when inner shaft 842 is moved proximally. This preferential eversion is discussed above in greater detail, but it has been found that the combination of rounded distal tip 825 and a relatively long tapered proximal portion 826 may be particularly effective in achieving this preferential eversion. Rounded distal tip 825 also has an “edge free” inversion surface, which may aid in smoother eversion. Another potential advantage of rounded distal tip 825 is that it may make it easier to manufacture balloon 824 using a balloon blowing process. For example, rounded distal tip 825 may facilitate insertion and removal of tooling during the blowing process. In other embodiment, balloon 824 may be manufactured using a dipping process, rather than a blowing process.

Balloon 824 may have any of a number of different sizes, according to various embodiments. In one exemplary embodiment, for example, the middle, straight, tubular portion of balloon 824 (between rounded distal tip 825 and tapered proximal portion 826) has a length of approximately 25 mm, and tapered proximal portion 826 has a length of approximately 10 mm. In various embodiments, rounded distal tip 825 may have a length of between about two times and about eight times less than the length of tapered proximal portion 826. The proximal attachment leg 828 may have a length of approximately 4 mm, the distal attachment leg 830 may have a length of approximately 3 mm, and balloon 824 may have an inflated radius (from an outer surface on one side to an outer surface on an opposite side) of about 5 mm. In one embodiment, balloon 824 may be approximately twice as thick near tapered proximal portion 826 than it is near rounded distal tip 825. This variation in thickness (in this embodiment, half as thick at distal tip 825) may also help promote preferential inversion of distal tip 825. These are only exemplary dimensions for one embodiment, however. Optionally, balloon 824 may be made or, or coated with, a hydrophilic material to reduce friction along the ureteral wall.

As discussed elsewhere, the distal end of stone removal device 800 also includes basket shaft 850, which is coupled directly with wire basket 820. Basket shaft 850 moves in and out of the distal end of inner shaft 842 via basket slider 804, to cause wire basket 820 to expand (when out of inner shaft 842) and collapse (when pulled back into inner shaft 842). Pulling wire basket 820 partially back into inner shaft 842 causes it to collapse down over a stone to trap it.

Referring now to FIGS. 21A-21F, another embodiment of a stone removal method is illustrated, using stone removal device 800 and a ureteroscope 860. For the purposes of this illustrative method, as well as for this entire disclosure in general, ureteroscope 860 may be any standard, custom or as-yet-undeveloped ureteroscope or suitable endoscopic device. As illustrated in FIG. 20A, during a procedure, the distal end of ureteroscope 860 may be positioned near a target site, for example near a stone S to be removed. This step may be visualized, of course, via ureteroscope 860. In fact, any or all of the following steps may also be visualized using ureteroscope 860, so the visualization part of this method will not be discussed further.

In a next step, as shown in FIG. 21B, stone removal device 800, here seen only as outer shaft 816, may be advanced out of the distal end of ureteroscope 860, to a location that is next to the stone S or distal to the stone S. In FIG. 21B, the distal end of outer shaft 816 is positioned near a middle of one side of the stone S. Next, as illustrated in FIG. 21C, wire basket 820 may be advanced out of inner shaft 842 (not visible in FIG. 21B) and outer shaft 816, so that it expands around the stone S. (Basket shaft 850 is also not visible in FIG. 21C, because it is still located within outer shaft 816 and inner shaft 824.). In another technique, wire basket 820 may be advanced out of inner shaft 842 in a location just distal to the stone S, and then all of device 800 (sometimes including ureteroscope 860) may be pulled back proximally, until wire basket 820 surrounds the stone S. (In this example, as throughout this disclosure, “distal” and “proximal” are used in terms of the device, not the patient on which it is being used—in other words, “distal” means toward or in the direction of the distal end of the device, relative to the proximal end of the device, and vice versa.)

As illustrated in FIG. 21D, wire basket 820 may next be partially retracted (or “pulled back” or “pulled proximally”) into inner shaft 842 (e.g., by sliding basket slider 804 proximally to move basket shaft 850 proximally within inner shaft 842), so that it partially collapses around the stone S, thus trapping or capturing the stone S securely within it. Referring to FIG. 21E, ureteroscope 860 may next be pulled back over stone removal device 800, to fully expose inflatable balloon 824, which in turn may be inflated, for example using air. In some embodiments, inflatable balloon 824 may be inflated to a diameter of about 5 mm. In some embodiments, inflatable balloon 824 may be inflated to a diameter that will expand a portion of a ureter, sometimes a constricted ureter for example, which may help facilitate withdrawal of the stone S proximally through the ureter. In some embodiments, balloon 824 may be inflated at an earlier stage in the method, such as before wire basket 820 is extended out of inner shaft 842 and/or before wire basket 820 is used to trap the stone S. Whenever the various steps are performed at some point during the method, the stone S is securely trapped in wire basket 820, and balloon 824 is inflated, as illustrated in FIG. 21E. There is often unexpected narrowing in the ureter. Currently, the only options are to push a ureteroscope through such a narrowing, usually while increasing irrigation, or remove the scope and use a ureteral dilator under fluoroscopy. Kidney stone removal device 800 and method allow for direct visualization of such narrow portions of a ureter, using ureteroscope 860, as well as dilation of the narrowed portion, using balloon 824, to facilitate and/or expedite a successful procedure.

As shown in FIG. 21F, the next steps may involve pushing down on inversion slider 802 to unlock it, and sliding it proximally along handle 812. This proximal movement of inversion slider 802 causes two actions at the distal end of stone removal device 800: (1) rounded distal tip 825 of balloon 824 inverts; and (2) basket slider 804 moves proximally along handle 812 along with inversion slider 802 (they are frictionally coupled), thus causing basket shaft 842, wire basket 820 and the stone S to move proximally into rounded distal tip 825. FIG. 21F does not show the stone S pulled all the way into balloon 824, but typically during a removal procedure it will be pulled back until it is covered on both sides by balloon 824. Use of a balloon inflation device may facilitate the use of two different pressures. In some embodiments, balloon 824 may be inflated to two different pressures during a procedure: (1) a lower pressure (for example about 0.7-2 atm) for balloon inversion; and (2) a higher pressure (for example about 5-10 atm) for balloon dilation of a narrowed portion of a ureter.

Next, ureteroscope 860 and stone removal device 800 can be pulled out of the ureter together, with the stone S trapped securely within balloon 824, which helps prevent damage to the ureteral wall during stone removal. In some embodiments, the method may also involve dilating the ureter with balloon 824 one or more times during withdrawal of stone removal device 800, to help facilitate device withdrawal and/or reduce damage to the wall of the ureter during withdrawal. Dilating during removal may be accomplished with the stone S located in balloon 824, prior to stone invagination, or by un-invaginating the stone S (pushing inversion slider 802 forward/distally to expose the stone S).

The above-described method may be used, for example, to remove whole kidney stones and/or kidney stone fragments of less than about 5 mm in diameter through a ureteroscope (flexible or semi-rigid). Stones of greater diameter may also be removed, using the above-described or alternative embodiments, although the dimensions of stone removal device 800 may often lend themselves best to stones and/or fragments of about 5 mm diameter or less. The method may also be used for gently dilating the ureteral tract, as described above. This dilation functionality may be used to open up a narrow section of the ureter or provide temporary expansion if the removal force becomes higher than an acceptable threshold for the user. Additionally, device 800 and method may be used to prevent retropulsion of kidney stone fragments back into the kidney during a stone fragmentation procedure (e.g., lithotripsy). This may be accomplished, for example, by inflating balloon 824 at a point distal to the stone prior to fragmentation.

Referring now to FIGS. 22A and 22B, in some embodiments, balloon 824, including rounded distal tip 825, may have one or more longitudinal pleats 827a, 827b, which run along all or a portion of the length of balloon 824, from the distal end to the proximal end. According to some embodiments, balloon 824 may have an inflated diameter of approximately 5 mm (or more, in some embodiments), while also may have a deflated size that fits through a 3.5 F (1.2 mm) working channel of a ureteroscope. When stone removal device 800 is used, balloon 824 may often be deflated (by removing the air from it) and pulled back into the ureteroscope channel. In some cases, balloon 824 may even be advanced again out of the channel and reinflated. Pleats 827a, 827b help facilitate the this process of deflating balloon 824 and retracting it back into the channel. Creating pleats 827a, 827b (or “folds”) in balloon 824 during manufacturing gives balloon 824 a folding pattern, so it will collapse down during deflation (under vacuum) to a shape that will fit through the ureteroscope again without bunching.

As illustrated in FIG. 22A, one embodiment may include three pleats 827a, and as shown in FIG. 22B, an alternative embodiment may include five pleats 827b. Other embodiments may include any other suitable number of pleats. Pleats 827a, 827b will ideally provide a consistent, repeatable, folding pattern. They may be formed in balloon 824 during manufacturing, by running balloon 824 through a die, partially inflating, and then pulling vacuum again before sliding the balloon sheath on. It may also be done under moderate heat to further increase the pleat memory of the balloon material. Pleats 827a, 827b may run the entire length of balloon 824, and then may be straight or curve around balloon 824, in alternative embodiments.

Although the above description is believed to be complete and accurate, it is directed toward a number of exemplary embodiments and is not meant to be exhaustive. Therefore, any of a number of different alterations, additions and subtractions may be made to any given embodiment, without departing from the scope of the invention, as it is defined by the claims below. The description of the various embodiments is not intended to limit the scope.

Claims

1. A device for removing a urinary tract stone, the device comprising:

an outer shaft;

an inner shaft extending coaxially within the outer shaft;

a self-expanding wire basket attached to a basket shaft extending coaxially within the inner shaft, wherein the wire basket is configured to expand from a collapsed configuration inside the inner shaft to an expanded configuration when advanced out of a distal end of the inner shaft;

an inflatable balloon, comprising: a distal attachment leg at a distal end of the inflatable balloon, attached to the inner shaft; a proximal attachment leg at a proximal end of the inflatable balloon, attached to the outer shaft; a middle tubular portion between the distal end and the proximal end, the middle tubular portion having an expanded diameter of at least 5 millimeters; a distal tip extending from a distal end of the middle tubular portion to a proximal end of the distal attachment leg; and a tapered proximal portion extending from a proximal end of the middle tubular portion to a distal end of the proximal attachment leg, wherein the tapered proximal portion forms a taper angle relative to a longitudinal axis of the middle tubular portion;

a handle coupled with proximal ends of the outer shaft, the inner shaft, and the basket shaft, the handle comprising: an inversion slider coupled to the inner shaft and configured to actuate the inner shaft, thereby inverting the distal tip of the inflatable balloon to form a pocket adapted to receive a urinary tract stone; and a basket slider coupled to the basket shaft and configured to actuate the basket shaft to move the wire basket in and out of the inner shaft.

2. The device of claim 1, wherein a longitudinal length of the tapered proximal portion is between two times and eight times longer than a length of the distal tip.

3. The device of claim 1, wherein a total longitudinal balloon length of the distal tip, the middle tubular portion and the tapered proximal portion is five times greater than the expanded diameter of the middle tubular portion.

4. The device of claim 1, wherein the taper angle of the tapered proximal portion relative to the longitudinal axis of the middle tubular portion is greater than or equal to 10 degrees and less than or equal to 15 degrees.

5. The device of claim 1, wherein the inflatable balloon has a first thickness at the tapered proximal portion and a second thickness at the distal tip, and wherein the first thickness is greater than the second thickness.

6. The device of claim 1, wherein the distal tip is rounded.

7. The device of claim 1, wherein the distal tip is tapered.

8. The device of claim 1, wherein the basket slider is independently moveable, relative to the inversion slider.

9. The device of claim 8, further comprising an inversion slider lock within the handle, for locking the inversion slider to the handle to prevent its movement when the basket slider is being moved.

10. The device of claim 9, wherein pushing down on the inversion slider unlocks the inversion slider from the inversion slider lock.

11. The device of claim 1, wherein the inversion slider is located on a side surface of the handle, and wherein the basket slider is located on a top surface of the handle.

12. The device of claim 1, wherein the basket slider is coupled with the inversion slider via a coupling, such that when the inversion slider is moved along the handle to invert the distal tip of the inflatable balloon, the basket slider automatically moves to keep the self-expanding wire basket closed around the urinary tract stone.

13. The device of claim 1, wherein a space between the outer shaft and the inner shaft comprises an inflation lumen for the inflatable balloon, and wherein the handle further comprises a balloon infusion port in fluid communication with the inflation lumen.

14. The device of claim 1, further comprising:

a first hypotube attached to a proximal portion of the outer shaft; and

a second hypotube attached to a proximal portion of the inner shaft, wherein the second hypotube is configured to telescope within the first hypotube.

15. The device of claim 1, wherein the outer shaft has an outer diameter of less than 1.2 mm.

16. The device of claim 1, wherein the inflatable balloon comprises multiple, longitudinal pleats.