Panel Mount Compression System
A panel retention device, a panel mounting system, and a panel assembly each including an adjustable flange in threaded engagement with a compression plate. In one version of each of the panel retention device, the panel mounting system, and the panel assembly, the compression plate is in indirect threaded engagement with an externally threaded adjustable flange through an internally threaded disk extending from the compression plate. In another version of each of the panel retention device, the panel mounting system, and the panel assembly, the compression plate is in direct threaded connection with the an externally threaded adjustable flange threaded into a threaded opening in the compression plate.
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This application is a continuation-in-part of application Ser. No. 15/096,566 filed Apr. 12, 2016.
FIELD OF THE INVENTIONThe invention relates to a panel mount compression system and, more particularly, to a panel mount compression system having a panel retention device used to support a panel or panels for use as a partition, railing, guard, or wall.
BACKGROUNDTempered glass panels are popular architectural elements in commercial, business, and residential buildings due to their transmission of light and unobstructed sight lines. These panels are used in guard rails, partitions, and wall structures. The panels are installed using linear shoes that allow the panels to be rigidly positioned and attached to a base or wall support. There are several disadvantages to existing systems. Glass panels are easily damaged during installation, adjustment, removal, or reinstallation. Therefore, innovative tools and methods for minimizing such damage and increasing the ease of installing, aligning, adjusting, removing, and reinstalling the panels are of significant interest in the industry.
SUMMARYA panel mount, according to the invention, includes a compression system having a retention device that includes a compression pad, a compression plate, a threaded disk, and an adjustable flange. The compression pad has a rectangular cross section and includes a plate opposing surface. The compression plate has a rectangular cross section and includes a pad support surface facing the compression pad and a disk support surface. The threaded disk extends from the disk support surface, and the adjustable flange is removably threaded onto the threaded disk.
A panel mounting system, according to another aspect of the invention, includes a U-shaped base shoe, a panel retention device in the U-shaped base shoe, a first compression pad in the U-shaped base shoe, a second compression pad in the U-shaped base shoe, a compression plate in the U-shaped base shoe, a threaded disk in the U-shaped base shoe extending away from the compression plate, and a threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded disk.
A panel mounting system, according to yet another aspect of the invention, includes a U-shaped base shoe, a panel retention device in the U-shaped base shoe, a first compression pad in the U-shaped base shoe, a second compression pad in the U-shaped base shoe, a compression plate in the U-shaped base shoe and having a threaded opening, and a threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded opening in the compression plate.
A panel assembly, according to a further aspect of the invention includes a panel and a mounting system. The panel mounting system has a U-shaped base shoe, a panel retention device in the U-shaped base shoe, a first compression pad in the U-shaped base shoe, a second compression pad in the U-shaped base shoe, a compression plate in the U-shaped base shoe, a threaded disk in the U-shaped base shoe extending away from the compression plate, and a partially threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded disk. The panel is in the panel retention device between the first compression pad and the second compression pad.
The invention will now be described by way of examples with reference to the accompanying Figures of which:
The subject matter of invention will be disclosed in the accompanying description and drawings which present several embodiments. The claimed invention is a system for securing a panel to serve as a partition, guard, railing, or wall. The system is more particularly designed to secure glass panels that allow for the transmission of light. Glass panels for use with the invention are available in a variety of designs, textures and colors. The size, thickness, and type of glass should be selected to comply with all applicable building codes, engineering standards, and safety requirements. Edges and corners are typically polished and blunted, respectively, to ensure user safety. The invention can also accommodate the use of curved glass and other custom designs. Additionally, the system may be used with panels of various materials including metal that is solid or perforated, materials structured or woven within a frame such as strung cable that is metal, synthetic, or a natural material such as jute. The system may also be used with panels of plywood, particle board, polycarbonate, or other rigid polymeric materials. Panel thickness is determined by the requirements of the site and loading requirements. Therefore, the term “panel” encompasses all materials that may be supported with the invention.
Referring now to the accompanying drawings wherein reference numerals are used consistently throughout the views to designate identical or corresponding elements,
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The dimensions of the base shoe 100 are determined by the demands to be placed on the partition, railing, guard, or wall and the characteristics (strength, weight, width, etc.) of the panel to be held in place by the mounting system. One skilled in the art is capable of determining the optimum dimensions of the base shoe. The dimensions of the elements of the panel retention device 200 will reflect the dimensions of the base shoe and the demands to be placed on the mounting system 1.
The base shoe 100 is typically rigid and continuous, running the entire length of the lower edge of the panel 500. “Continuous” refers both to a single metal extrusion or formed piece as well as to a base shoe constructed of a plurality of smaller pieces joined or spliced together to form a functionally continuous piece. The length of the base shoe or the number of pieces used to form the base shoe is determined by the linear dimension of the partition, guard, railing, or wall. Preferably, the extent of splicing of the pieces to form the base shoe is held to a minimum to reduce assembly activities and weight. Base shoes 100 are made of a variety of metals. Preferably they are made of stainless steel, aluminum, brass, or any material sufficiently strong and durable for the desirable application. These materials may be finished in a variety of textures for aesthetic purposes. Various properties may influence the choice of the metal of the base shoe. These properties include weight, strength, non-corrosiveness, expense, and an ability to be finished, textured, anodized, or coated as desired.
Generally, the panel retention device 200 includes an L-shaped compression pad 201, a compression pad 204, a compression plate 205, a threaded disk 210, an adjustable flange 220, and a plurality of alignment supports 206.
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The L-shaped compression pad 201 is shown with a rectangular base portion 203 having two major planar surfaces positioned opposite from one another: a panel edge support surface 203a and a bottom support surface 203b. The width of the base portion 203 is determined by the width of the receiving channel 101. The distance between the panel edge support surface 203a and a bottom support surface 203b is determined by the load of the panel 500 to be inserted into the receiving channel 101.
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The L-shaped compression pad 201 and the compression pad 204 are made of rubber or synthetic polymeric material that cushion and prevent contact of the panel 500 with the base shoe 100 and other elements that may scratch or damage the panel 500. This is of particular concern when the panel is composed of glass. Preferably, the material selected for the compression pads 201, 204 has good chemical stability and maintains its cushioning ability over a wide temperature range. The selected material preferably also has the capacity to evenly distribute pressure or force from one component to another, for example as here from the metal threaded expansion unit 230 to the panel 500. Materials suitable for the L-shaped compression pad 201 and the compression pad 204 are ethylene Propylene Diene Monomer (EPDM), nylon, High Density polyethylene (HDPE), vinyl, neoprene, or other type of polymer. Other suitable materials are known to those of skill in the art. Additionally, the materials chosen for the compression pads 201, 204 help to prevent the panel 500 from slipping out of the base shoe 100.
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The compression plate 205, the threaded disk 210, the flange 220, and the tightening tool 300 are preferably made of aluminum, stainless steel, brass, or other metal selected for properties suitable to securely support the panel 500.
The width of the panel 500 to be secured will determine the dimensions of the base shoe 100 as well as the dimensions of the components of the panel retention device 200. The square-shaped planar dimensions of the vertical back portion 202, the compression pad 204, and the compression plate 205 are the same to provide a commonly-sized surface upon which to apply a compressing force on the panel 500. The planar dimensions of the vertical back portion 202, the compression pad 204, and the compression plate 205 also reflect the depth of receiving channel 101.
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The remaining elements of the panel retention device 200 are assembled between the panel surface 500b and the second sidewall 103 of the base shoe 100: the compression pad 204, the compression plate 205 aligned by a plurality of alignment supports 206 with the threaded disk 210 threaded with flange 220.
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The outward facing surfaces of the base shoe 100 optionally may be clad with a housing 608. The housing 608 may serve decorative or aesthetic purposes and additionally serves to hide from view the passageways and materials used to secure the base shoe 100 to an anchoring site 600.
To assemble the mounting system 1, the anchor site 600 selected is prepared to receive the anchor bolt 601 and nut 602 or other suitable hardware known to those of skill in the art. The base shoe 100 is generally anchored on a concrete site. The hardware is typically expansion anchors, threaded rods and epoxy, log bolts, or through regularly spaced bolts. Other suitable anchoring hardware and methods may be used. The base shoe 100 is secured to the anchor site 600.
The panel retention devices 200 are inserted into the receiving channel 101: the L-shaped compression pad 201 is inserted into the receiving channel against sidewall 102 and the panel 500 is inserted and cushioned on the lower section 203 of the L-shaped compression pad 201. Against the opposing side 500b of the panel 500 is positioned the compression pad 204, the compression plate 205, and the threaded expander unit 230 as described and shown herein. It is understood that these components are assembled in the order described. The tightening tool 300 is then used as described above to expand the threaded expander unit 230 until the desired force to hold the panel 500 securely in place is attained. The number and positioning of the panel retention devices 200 per panel inserted into the receiving channel 101 is determined by the overall demands placed on the system l to support the panel 500 and the use to which the mounting system 1 supporting the panel 500 will be put. The height and width of the panel, partition, guard, railing, or wall, the material from which the panel(s) are made, and the force expected to be applied to the panel by wind or individuals interacting with the system are some of the considerations to be considered in determining the number of panel retention devices installed per panel. One of skill in the art will understand that at least two adjustable compression units are needed for the panel to be satisfactorily held in place.
One skilled in the art can use the tightening tool 300 to adjust the position of the panel for alignment relative to adjacent panels. The tightening tool 300 is also used when the panel or base shoe 100 is in need of repair, removal, or reinstallation.
The mounting system 1 may also be used to frame other edges of the panel 500 than just the bottom edge, resulting in a matching sheathing effect. This embodiment is useful where the panel 500 permits securing the panel 500 at more than the lower edge of the panel. For example, the panel 500 may additionally be secured to a wall or to a ceiling anchor site. In this embodiment, the mounting system 1 is configured to accommodate using base shoes 100 on adjoining edges of a panel.
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A panel 712 is between first retention gasket 704 and second retention gasket 706 and becomes tightly fitted between the two retention gaskets as threaded adjustable flange 710 is turned into threaded opening 708a in compression plate 708. Eventually, compression plate 708 pushes second retention gasket 706 against panel 712.
It is in this respect that the embodiment of the present invention being described is similar to the first embodiment described above. Both embodiments function through a threaded connection with the compression plate to fix a panel in place. In the embodiment of the present invention being described, the threaded connection to compression plate 708 is directly between the externally threaded flange 710 and the internally threaded opening 708a in compression plate 708. As shown, for example, in
Opening 706a in second retention gasket 706 serves to avoid binding of the second retention gasket with externally threaded flange 710 when the externally threaded flange is screwed into compression plate 708.
When externally threaded flange 710 and compression plate 708 are fully screwed together, the externally threaded flange does not protrude from the compression plate.
The foregoing illustrates some of the possibilities for practicing the invention. Many other embodiments are possible within the scope and spirit according to the invention. It is, therefore, intended that the foregoing description be regarded as illustrative rather than limiting, and that the scope according to the invention is given by the appended claims together with their full range of equivalents.
Claims
1. A panel retention device, comprising:
- a compression pad having a rectangular cross-section and a plate opposing surface;
- a compression plate having a rectangular cross-section, a pad support surface facing the compression pad, and a disk support surface;
- a threaded disk extending from the disk support surface; and
- an adjustable flange removably threaded onto the threaded disk.
2. The panel retention device of claim 1, wherein the compression flange is a toothed flange.
3. The panel retention device of claim 1, wherein the compression plate includes a plurality of alignment support receiving passageways.
4. The panel retention device of claim 3, further comprising a pair of alignment supports positioned in the plurality of alignment support receiving passageways.
5. The panel retention device of claim 4, wherein the threaded disk is a cylindrical member having a body with a plurality of threads disposed along an outer surface thereof
6. The panel retention device of claim 5, wherein the threaded disk includes a plurality of cylindrically-shaped alignment support receiving sockets receiving the pair of alignment supports.
7. The panel retention device of claim 6, wherein the alignment supports are cylindrically-shaped, solid members and are sized to fit within the circumference of the passageways and sockets.
8. The panel retention device of claim 7, wherein the adjustable flange is a disk-shaped member having a plurality of spaced teeth disposed along its circumference and extending away from a center thereof.
9. The panel retention device of claim 8, wherein the plurality of teeth provides a plurality of tool-receiving notches between each tooth.
10. The panel retention device of claim 9, wherein the adjustable flange further includes a threaded disk receiving passageway extending through a body of the flange from front to back and completely therethrough.
11. The panel retention device of claim 10, wherein the threaded disk receiving passageway corresponds with the threaded disk.
12. A panel mounting system comprising:
- a U-shaped base shoe;
- a panel retention device in the U-shaped base shoe;
- a first compression pad in the U-shaped base shoe;
- a second compression pad in the U-shaped base shoe;
- a compression plate in the U-shaped base shoe;
- a threaded disk in the U-shaped base shoe extending away from the compression plate; and
- a threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded disk.
13. A panel mounting system comprising:
- a U-shaped base shoe;
- a panel retention device in the U-shaped base shoe;
- a first compression pad in the U-shaped base shoe;
- a second compression pad in the U-shaped base shoe;
- a compression plate in the U-shaped base shoe and having a threaded opening; and
- a threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded opening in the compression plate.
14. A panel assembly comprising:
- a panel mounting system having:
- (a) a U-shaped base shoe,
- (b) a panel retention device in the U-shaped base shoe,
- (c) a first compression pad in the U-shaped base shoe,
- (d) a second compression pad in the U-shaped base shoe,
- (e) a compression plate in the U-shaped base shoe,
- (f) a threaded disk in the U-shaped base shoe extending away from the compression plate, and
- (g) a partially threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded disk, and
- a panel in the panel retention device and between the first compression pad and the second compression pad.
15. A panel assembly comprising:
- a panel mounting system having:
- (a) a U-shaped base shoe,
- (b) a panel retention device in the U-shaped base shoe,
- (c) a first compression pad in the U-shaped base shoe,
- (d) a second compression pad in the U-shaped base shoe,
- (e) a compression plate in the U-shaped base shoe and having a threaded opening, and
- (f) a partially threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded opening in the compression plate; and
- a panel in the panel retention device and between the first compression pad and the second compression pad.
16. A panel mounting system comprising:
- a U-shaped base shoe;
- a panel retention device in the U-shaped base shoe;
- a first compression pad in the U-shaped base shoe;
- a second compression pad in the U-shaped base shoe;
- a compression plate in the U-shaped base shoe; and
- an adjustable flange connected to the compression plate through a threaded connection.
17. A panel mounting system according to claim 16, further including a threaded disk extending away from the compression plate and in threaded engagement with the adjustable flange.
18. A panel mounting system according to claim 16, wherein the compression plate has a threaded opening and the adjustable flange is in threaded engagement with the threaded opening in the compression plate.
19. A panel assembly comprising:
- a panel mounting system having:
- (a) a U-shaped base shoe,
- (b) a panel retention device in the U-shaped base shoe,
- (c) a first compression pad in the U-shaped base shoe,
- (d) a second compression pad in the U-shaped base shoe,
- (e) a compression plate in the U-shaped base shoe, and
- (f) an adjustable flange connected to the compression plate through a threaded connection; and
- a panel in the panel retention device and between the first compression pad and the second compression pad.
20. A panel mounting system comprising:
- a U-shaped base shoe;
- an L-shaped compression pad in the U-shaped base shoe and having:
- (a) a vertical leg having an inside surface and an outside surface, and
- (b) a horizontal leg extending away from the vertical leg;
- a first retention gasket in the U-shaped base shoe bearing against the inside surface of the vertical leg of the L-shaped compression pad;
- a second retention gasket in the U-shaped base shoe and having an opening;
- a compression plate in the U-shaped base shoe bearing against the second retention gasket and having a threaded opening aligned with the opening in the in the second retention gasket; and
- a threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded opening in the compression plate.
21. A panel assembly comprising:
- a U-shaped base shoe;
- an L-shaped compression pad in the U-shaped base shoe and having:
- (a) a vertical leg having an inside surface and an outside surface, and
- (b) a horizontal leg extending away from the vertical leg;
- a first retention gasket in the U-shaped base shoe bearing against the inside surface of the vertical leg of the L-shaped compression pad;
- a second retention gasket in the U-shaped base shoe and having an opening;
- a compression plate in the U-shaped base shoe bearing against the second retention gasket and having a threaded opening aligned with the opening in the in the second retention gasket;
- a threaded adjustable flange in the U-shaped base shoe in threaded engagement with the threaded opening in the compression plate; and
- a panel tightly fitted between the first retention gasket and the second retention gasket.
Type: Application
Filed: Dec 4, 2019
Publication Date: Apr 9, 2020
Applicant: HDI Railing Systems (Columbia, PA)
Inventor: Kevin Downs (Lancaster, PA)
Application Number: 16/703,017