VISCOUS COUPLING FOR A COOLANT PUMP
A viscous coupling may include: a housing part and an input body rotatable relative to the housing part that at least partially delimit an interior space; a shaft rotatable relative to the housing part and on which an output body arranged in the interior space may be formed for conjoint rotation with the shaft; a coupling region formed between the output and input bodies and configured to hold a viscous fluid to assure a coupling between the input body and the output body; a holding chamber for collecting coolant leaking from the coolant pump; a housing wall conformed integrally with the housing part and partially delimiting the holding chamber; and an actuator housing and an electric actuator therein by which a degree of the coupling between the input body and the output body may be adjustable. The actuator housing may at least partially cover the holding chamber.
This application claims priority to International Patent Application No. PCT/EP2017/056271, filed on Mar. 16, 2017, and German Patent Application No. DE 10 2016 204 574.1, filed on Mar. 18, 2016, the contents of both of which are hereby incorporated by reference in their entirety.
TECHNICAL FIELDThe invention relates to a viscous coupling for a coolant pump and a coolant pump having such as viscous coupling.
BACKGROUNDA viscous coupling, also called a viscocoupling, has an input body and an output body, which are coupled to each other via a viscous fluid. The rotation of the input body is transferred to the output body due to the viscosity or fluid friction of the fluid present between the two bodies. Such a drive coupling between the two bodies is typically formed in a specially designed coupling region of the coupling, in which the two bodies are arranged close to each other. In such an arrangement, the viscous fluid is accommodated in a space between the two bodies.
Viscous couplings of such kind are often used to transport coolant in coolant pumps. To do this, a pump impeller for circulating the coolant is typically arranged on a shaft of the viscous coupling, which shaft is mounted rotatably on the housing of the viscous coupling by means of a ring bearing or similar. The degree of coupling between input body and output body can then be adjusted with the aid of an electric actuator, which in turn actuates a valve. The valve serves to adjust the quantity of fluid that is introduced into the coupling region and therewith also a degree of coupling between the bodies. The electric actuator may include an electric coil whose magnetic field is able to actuate a valve body of said valve by reciprocal magnetic action.
Such a viscous coupling is known from EP 1 566 526 A2, for example.
In order to prevent the coolant—for example coolant water—circulated by the coolant pump from leaking into the region between the shaft and the ring bearing and damaging the bearing, a sealing means in the form of a slide ring seal or similar is provided between the housing part and the shaft. As a rule, conventional viscous couplings also include a holding chamber in which coolant that has leaked past the slide ring seal can be held and collected. In known viscous couplings, a conventional holding chamber of such kind is embodied as a kind of reservoir which is sealed with a cover. However, providing such a receptacle with cover, which can be attached thereto by caulking, bolting or roller burnishing, involves much technical effort.
SUMMARYIt is therefore an object of the present invention to describe new approaches to the development of viscous couplings, in particular with a view to making the simplest possible construction.
This object is solved with the subject matter of the independent claims. Preferred embodiments are the subject matter of the dependent claims.
Accordingly, the basic idea of the invention consists of forming a holding chamber for leaking coolant integrally with the viscous coupling housing part on which the shaft of the coupling is mounted rotatably, and sealing the holding chamber with an actuator housing in which the electric actuator is provided for controlling the degree of coupling provided by the coupling. In the case of the viscous coupling according to the invention, the actuator housing thus no longer serves to accommodate an electric actuator, but instead functions additionally as a cover as well for sealing off the holding chamber. The provision of a separate cover for sealing the holding chamber may therefore be dispensed with in the viscous coupling presented here. The consequence of this is a simpler structural design of the viscous coupling, which in turn entails reduced manufacturing costs and greater configuration freedom in the design engineering of the coupling. The solution suggested here also enables holding chambers of relatively large volume to be created, thereby avoiding the need for a technician to make unnecessary, incorrect expansions due to leakage from the completely filled holding chamber. Finally, any existing excess leakage can be atomised by the base body.
A viscous coupling for a coolant pump according to the invention comprises a housing part and an input body which is rotatable relative to said housing part. The housing part and the input body together at least partially define an interior space of the viscous coupling. A shaft is provided which is rotatable relative to the housing part and on which an output body is formed that is rotatable conjointly therewith. Said output body is arranged in the interior space. A coupling region is formed between the output body and the input body, in which a viscous fluid is accommodated to provide a torque coupling between the input body and the output body. A holding chamber is also provided which serves to accommodate cooling which leaks from the coolant pump.
According to the invention, a housing wall is formed integrally on the housing part and partially delimits the holding chamber. In order to delimit the holding chamber, an actuator housing is also present, which an electric actuator is provided. A degree of coupling between the input body and the output body may be adjusted by means of the actuator. The actuator housing axially partially covers the holding chamber, which is delimited by the housing wall.
In a preferred embodiment, the housing part has the form of a housing plate which delimits the interior space in the axial direction of the shaft: In this variant, the housing wall protrudes from the housing plate in the axial direction of the shaft as far as the input body in such a way that forms the radially outer limit of the holding chamber. In this variant, the holding chamber occupies particularly little installation space in the axial direction.
In an advantageous development, the housing part has an opening which the shaft of the viscous coupling passes through. In this further development, a bearing collar surrounding the opening, and on which the shaft is mounted rotatably protrudes in the axial direction of the shaft from the housing part, particularly from the housing plate. Said bearing collar forms the radially inner limit of the holding chamber. In this variant too, the holding chamber occupies particularly little installation space in the axial direction.
In another advantageous further development, a first through hole is provided in the housing wall to function as an external venting means. A second through hole is also provided in the bearing collar to function as an internal venting means. The venting means serve to effectively vent vapour leaks in the area of the aforementioned slide ring seal between the shaft and the housing part.
Particularly preferably, an extension protruding in the axial direction is formed on the actuator housing and closes the first through hole. This feature prevents rainwater or cleaning fluid from getting into the holding chamber from the outside while the viscous coupling is in operation.
Viewed from above along the axial direction of the shaft, the actuator housing is advantageously substantially ring-shaped with a through hole through which the shaft passes. The electric actuator located in the actuator housing comprises an electric coil the winding of which extends circumferentially around the through hole. Such an annular actuator housing is particularly easy to manufacture, resulting in not inconsiderable cost advantages.
In another preferred embodiment, a sealing structure is formed on a side of the actuator housing facing the housing part to seal the holding chamber from the external environment. In this way, a highly effective seal of the holding chamber may be guaranteed against the external environment.
In an advantageous further development, the sealing structure has the same contour in a cross section perpendicular to the axial direction as the contour of the housing wall that protrudes axially from the housing part.
The housing wall advantageously has a first wall section whose cross section perpendicular to the axial direction has the geometry of a circle segment. A second wall section, which complements the first wall section to form the housing wall, is curved. With such a geometry it is possible to hold a large quantity of leaked coolant while at the same time occupying little installation space in the axial direction. Moreover, this geometry makes it easier to attach the actuator housing with the actuator to the valve controller close to the valve lever of the valve assembly.
In another preferred embodiment, the input body is constructed in at least two parts and comprises a pot-shaped base body and a cover. The base body is arranged along the axial direction between the housing part and the cover. Said cover may be mounted on the base body and then closes off the base body. In this variant, the cover is fastened detachably to the base body by a threaded connection. For this purpose, an external thread is conformed on the cover. An internal thread is provided on the base body to mate with this external thread. The cover may be screwed into the base body with the aid of the two threads.
A further preferred embodiment, in which the cover is made from aluminium and base body made from a steel entails particularly low manufacturing costs.
In a further advantageous refinement, a sheave is arranged on the cover, preferably via a threaded connection, for conjoint rotation therewith, to transfer an external turning moment radially outwards to the base body. Alternatively thereto, such a sheave may also be conformed radially outwardly on the base body. Both alternatives allow simple coupling of an external turning moment with the viscous coupling.
In another advantageous further development, a magnetic insulator made from a steel, particularly a stainless steel, is arranged on a pot bottom of the pot-shaped base body and extends circumferentially around the pot bottom. This magnetic insulator, which is preferably embodied as an insulating ring, that is to say it has an annular geometry, divides the pot bottom into a radially inner and a radially outer bottom part, and is connected to the radially outer and radially inner bottom parts by means of a laser weld joint.
The magnetic insulator may particularly advantageously be a deep-drawn sheet metal formed part or a component turned from a blank. Such a sheet metal formed part is particularly simple to manufacture and may thus be produced with particularly low manufacturing costs.
In a further advantageous refinement, a load relieving groove runs round the entire circumference inside the magnetic insulator. Such a load relieving groove may help to minimise the occurrence of undesirable thermomechanical stresses in the base body.
According to another preferred embodiment, the housing wall is designed as a peripheral wall. The cross section of the housing wall perpendicular to the axial direction preferably has a round, most preferably circular geometry. A circular geometry is particularly preferred.
In an advantageous further development, the housing wall in the form of a peripheral wall extends fully around the circumference of the holding chamber.
In a further preferred embodiment, a rib structure comprising ribs protrudes from the housing part, preferably from the housing plate, in the axial direction. In this embodiment, the housing wall, particularly the peripheral wall is arranged between ribs. These ribs may preferably be two circumferentially adjacent ribs. Alternative, the rib structure may also form a part of the housing wall. This variant occupies particularly little installation space.
According to another preferred embodiment, the sealing structure may be sprayed onto the actuator housing. This embodiment entails particularly low manufacturing costs for the sealing structure.
According to another preferred embodiment, the sealing structure is embodied as a sealing ring, particularly as an O-ring made from an elastic material or as a sealing plug. In this embodiment it is possible to replace the sealing ring with a spare part, which may be necessary for example if the sealing effect begins to deteriorate as a result of wear.
The invention further relates to a coolant pump having a viscous coupling as presented earlier in this document. A plurality of moving blades are conformed on the shaft of the viscous coupling for circulating a coolant. The aforementioned advantages of the viscous coupling are thus also transferred to the coolant pump according to the invention.
The aforementioned advantages of the viscous coupling are thus also transferred to the pump device according to the invention.
Further important features and advantages of the invention are described in the subclaims, the drawing and the associated description of the figures with reference to the drawing.
Of course, the features described in the preceding text and those which will be explained subsequently are usable not only in the combinations indicated, but also in other combinations or as stand-alone solutions without departing from the scope of the present invention.
Preferred embodiments of the invention are represented in the drawing and will be explained in greater detail in the following description, wherein the same reference signs refer to identical or similar or functionally equivalent components.
In the drawing, the schematic figures show:
Viscous coupling 1 comprises a housing part 2 and an input body 3 which is rotatable relative to housing part 2. Together with housing part 2, input body 3 delimits an interior space 4 of the viscous coupling 1. The viscous coupling 1 further comprises a shaft 5 which is rotatable relative to the housing part 2, and on which an output body 6 is provided for conjoint rotation. A pump impeller 35 by means of which the coolant pump is able to circulate a coolant, for example water, is also attached to the shaft 5 and rotates conjointly therewith. The output body 6 may also be displaced rotationally relative to the input body 3 to create the coupling 1.
An axial direction A of the shaft 5 is defined by a central longitudinal axis M. A region between the shaft 5 and the housing part 2 is sealed with a sealing means, for example in the form of a slide ring seal 34. The purpose of the slide ring seal 34 is to minimise penetration of the region between the shaft 5 and the housing part 2 by coolant. However, since it is not possible to complete prevent all leakage of coolant through the slide ring seal 34 when the coupling 1 is in operation for a long period, a holding chamber 14 is provided in addition to the slide ring seal 34 on the housing part 2 and is able to at least temporarily hold leaked coolant which does succeed in getting into the region between the shaft 5 and the housing part 2 despite the presence of the slide ring seal 34.
The housing part 2 and the housing plate 15 includes an opening 17 which the shaft 5 passes through as shown in
In the following section, the structural design of the holding chamber 14 on the housing part 2 will be explained in detail with reference to
According to
When viewed from above along axial direction A, the actuator housing 22 is substantially annular in shape with a through opening 24. The coil winding (not shown) of the electric coil 23 extends in circumferential direction U around the through opening 24.
As is illustrated in
Now if one considers the lengthwise cross section of
The input body 3 with the base body 7 and the cover 8 as well as the arrangement thereof on the housing part 2 will now be explained in greater detail with reference to the perspective illustrations in
Cover 8 is shown to have an external thread 9 conformed thereon, by means of which the cover may be screwed into a mating internal thread 10 provided on the base body 7. In the example of the figures, the cover 8 is made of aluminium and the base body 7 is made from a steel.
As
As may be seen in the illustration of
Claims
1. A viscous coupling for a coolant pump, comprising:
- a housing part and an input body rotatable relative to the housing part, the housing part and the input body at least partially delimiting an interior space;
- a shaft that is rotatable relative to the housing part and on which an output body arranged in the interior space is formed for conjoint rotation with the shaft;
- a coupling region formed between the output body and the input body, the coupling region configured to hold a viscous fluid to assure a coupling between the input body and the output body;
- a holding chamber for collecting coolant leaking from the coolant pump;
- a housing wall conformed integrally with the housing part, the housing wall partially delimiting the holding chamber; and
- an actuator housing and an electric actuator therein by which a degree of coupling between the input body and the output body is adjustable;
- wherein the actuator housing at least partially covers the holding chamber.
2. The viscous coupling according to claim 1, wherein the housing part is a housing plate delimiting the interior space in an axial direction of the shaft, wherein the housing wall protrudes away from the housing plate in the axial direction of the shaft, so such that the housing wall radially outwardly delimits the holding chamber.
3. The viscous coupling according to claim 1, wherein the housing part has an opening through which the shaft passes, wherein a bearing collar surrounding the opening protrudes in an axial direction of the shaft away from the housing part, and the shaft being mounted on on which bearing collar the shaft (5) is mounted rotatably and which delimits the holding chamber (14) radially inwardly.
4. The viscous coupling according to claim 3, wherein at least one of:
- a first through hole is provided in the housing wall to form an outer vent; and
- a second through hole is provided in the bearing collar to form an inner vent.
5. The viscous coupling according to claim 4, further comprising an extension protruding in the axial direction on the actuator housing, and closing the first through hole.
6. The viscous coupling according to claim 1, wherein, in a top view along the axial direction, the actuator housing substantially has a geometry of an annular body and is formed with a through hole through which the shaft passes, wherein the electric actuator includes an electric coil having a coil winding extending circumferentially around the through hole.
7. The viscous coupling according to claim 1, further comprising a sealing structure formed on a side of the actuator housing facing the housing part to seal the holding chamber off from an external environment.
8. The viscous coupling according to claim 1, wherein the housing wall has a first wall section, which has a geometry of a circle segment in a cross section perpendicular to the axial direction, and a second wall section, which mates with the first wall section to form the housing wall and is curved.
9. The viscous coupling according to claim 1, wherein the input body is constructed in at least two parts including a pot-shaped base body and a cover which closes the base body arranged in the axial direction between the housing part and the cover, wherein an external thread is formed on the cover, and by which the cover is screwed into a mating internal thread provided on the base body.
10. The viscous coupling according to claim 9, wherein the cover is made from aluminium and the base body is made from a steel.
11. The viscous coupling according to claim 9, further comprising a sheave that is one of: (i) attached to the cover by a threaded connection for conjoint rotation therewith to transfer an external turning moment radially outwards, or (ii) conformed integrally on the base body to transfer the external turning moment radially outwards to the base body.
12. The viscous coupling according to claim 9, further comprising an annular magnetic insulator made from a stainless steel arranged on a pot bottom of the pot-shaped base body, extending in a circumferential direction of the pot bottom, dividing the pot bottom into a radially inner and a radially outer bottom part, and connected to the two bottom parts via a laser weld joint.
13. The viscous coupling according to claim 12, wherein the annular magnetic insulator is a deep-drawn sheet metal formed part or a component turned from a blank.
14. The viscous coupling according to claim 12, further comprising a load relieving groove conformed inside the magnetic insulator and that runs around an entire circumference thereof.
15. The viscous coupling according to claim 1, wherein the housing wall is embodied as a peripheral wall and has a round geometry in a cross section perpendicular to the axial direction.
16. The viscous coupling according to claim 15, the housing wall delimits the holding chamber along a circumferential direction.
17. The viscous coupling according to claim 1, further comprising a rib structure having ribs and that protrudes away from the housing part in the axial direction, wherein the housing wall, is arranged between two adjacent ribs, or wherein the rib structure forms a part of the housing wall.
18. The viscous coupling according to claim 7, wherein the sealing structure is sprayed onto the actuator housing.
19. The viscous coupling according to claim 7, wherein the sealing structure is embodied as a sealing ring, and is made from an elastic material, or is embodied as a sealing plug.
20. A coolant pump for circulating a coolant, comprising:
- a viscous coupling, having: a housing part and an input body rotatable relative to the housing part, the housing part and the input body at least partially delimiting an interior space; a shaft that is rotatable relative to the housing part and on which an output body arranged in the interior space is formed for conjoint rotation with the shaft; a coupling region formed between the output body and the input body, the coupling region configured to hold a viscous fluid to assure a coupling between the input body and the output body; a holding chamber for collecting coolant leaking from the coolant pump; a housing wall conformed integrally with the housing part, the housing wall partially delimiting the holding chamber; and an actuator housing and an electric actuator therein by which a degree of the coupling between the input body and the output body is adjustable; and
- moving blades arranged on the shaft for conjoint rotation therewith to circulate the coolant;
- wherein the actuator housing at least partially covers the holding chamber.
Type: Application
Filed: Mar 16, 2017
Publication Date: Jun 11, 2020
Patent Grant number: 11073182
Inventor: Martin Gross (Ersingen)
Application Number: 16/085,823