PRESSURE SENSOR, E.G. IN SOLE FOR AN ARTICLE OF FOOTWEAR
A pressure sensor, e.g. for being arranged in the sole structure of an article of footwear, for measuring a pressure exerted by the wearer's foot. The pressure sensor has one or more pressure-sensing cells. Each cell has a first flexible carrier film and a second flexible carrier film, the first and second carrier films being attached to one another by a spacer film having an opening, a plurality of first electrodes arranged on the first carrier film and a plurality of second electrodes arranged on the second carrier film. The plurality of first electrodes has a first group of electrodes and a second group of electrodes. The first and second groups of electrodes are arranged so as to interdigitate with delimiting gaps there between. One or more electrically insulating overprints are arranged on the first carrier film so as to cover the gaps.
This application is a continuation of U.S. patent application Ser. No. 14/406,193 filed on Dec. 5, 2014, which is a United States national phase of International Patent Application No. PCT/EP2013/061665 filed Jun. 6, 2013, which claims priority to Luxembourg Application No. 92 016 filed Jun. 6, 2012, the disclosures of which are all hereby incorporated by reference in their entirety.
TECHNICAL FIELDThe present invention generally relates to a pressure sensor, especially but not exclusively for an article of footwear, such as e.g. a shoe, a boot, a sandal or the like. Such a pressure sensor may be used for measuring pressure exerted by the wearer's foot on the sole structure.
BACKGROUND ARTDocument US 2010/0063779 discloses a shoe with an integrated sensor system. The sensor system collects performance data that are transferred for further use via a communication port. The shoe contains a force sensor arranged in the sole structure for measuring, in a plurality of areas, pressure (force) exerted by the wearer's foot on the sole structure, and an electronic module configured to gather data from the sensors. The module is configured for transmitting the data to an external device for further processing. In one of the embodiments disclosed in US 2010/0063779, the pressure sensor comprises four elongated pressure-sensing cells, each of which contains a first and a second electrode as well as a force-sensitive resistive material disposed between the electrodes to electrically connect the electrodes together. When pressure is applied to the force-sensitive material, its resistivity changes, and the resulting change in resistance is detected by the electronic module. Materials exhibiting volume-based resistance behavior are used as the force-sensitive material: when such material is compressed, conductive particles contained therein move closer together, whereby conductive paths are formed and the resistance decreases. If another resistance vs. pressure characteristic is needed, a suitable force-sensitive material has to be found, which may be difficult.
BRIEF SUMMARYThe invention provides a pressure sensor, wherein the one or more pressure sensing cells have an increased dynamic range, i.e. whose electrical resistance decreases more slowly with increasing pressure but over a broader range.
The proposed pressure sensor comprises one or more pressure-sensing cells. Each cell comprises a first flexible carrier film and a second flexible carrier film, the first and second carrier films being attached to one another by a spacer film having an opening, a plurality of first electrodes arranged on the first carrier film and a plurality of second electrodes arranged on the second carrier film, the plurality of first electrodes and the plurality second electrodes being arranged in facing relationship with each other in the opening in such a way that the first and second electrodes may be brought into contact with one another when pressure is exerted on the pressure-sensing cell and that contact areas between the first and second electrodes increase with increasing pressure. The first electrodes are resistive electrodes (e.g. made of graphite ink, carbon ink, graphite-carbon ink or the like). The plurality of first electrodes comprises a first group of electrodes and a second group of electrodes, the first and second groups of electrodes being arranged so as to interdigitate while delimiting gaps there between. The first carrier film carries conductive tracks that contact border portions of the first electrodes, which extend along the gaps, each conductive track defining an equipotential line in the respective border portion. One or more electrically insulating overprints are arranged on the first carrier film so as to cover the gaps. The overprints at least partially overlap with (preferably completely cover) the border portions in which the first electrodes are contacted by the conductive tracks. The electrically insulating overprints locally prevent a direct contact between the first and second electrodes and enable the direct contact where they are absent. The pressure sensor according to the invention may especially (but not exclusively) be used in an article of footwear (in particular a sports shoe, such as e.g. a running shoe, a tennis shoe or the like) that comprises a sole structure for supporting a wearer's foot and an upper for holding the wearer's foot onto the sole structure. In this case, a pressure sensor according to the invention is preferably arranged in the sole structure for measuring a pressure exerted by the wearer's foot on the sole structure.
The above-described pressure-sensing cell exhibits an improved dynamic response due to the presence of the electrically insulating overprints and the conductive tracks in the border regions of the first electrodes. These layers locally reinforce the first carrier film, whereby the mechanical response of the carrier film is shifted to higher pressures (i.e. it bends less easily under pressure). It follows that the rate of growth of the contact area between the first and second electrodes decreases with increasing pressure (at higher pressures, the contact area spreads towards the borders of the pressure-sensitive cell, where at least the first carrier film yields less easily under pressure due to the presence of the conductive track and the overprints). This means, in turn, that maximum mechanical contact between the first electrodes and the second electrodes occurs at a higher pressure than in conventional pressure sensing cells.
Preferably, the pressure-sensing cells are configured (in particular by tailoring of the shape of the electrically insulating overprints) in such a way that pressures in the range from about 0.1 bar to 7 bar translate into a steady change of the contact area between the resistive electrodes (and thus of the electrical resistance of the cell) from 0% (at the turn-on pressure, i.e. at the about 0.1 bar) and about 100% (full contact at about 7 bar).
Preferably, also the second electrodes are resistive electrodes. Alternatively, they can be conductive electrodes (e.g. made of a silver ink or a conductive carbon/graphite ink). The electrically insulating overprints are preferably made of electrically insulating (dielectric) ink.
Advantageously, the plurality of second electrodes comprises a third group of electrodes and a fourth group of electrodes, the third and second fourth groups of electrodes being arranged so as to interdigitate while delimiting gaps there between. Most preferably, the first and second electrodes are mirror-symmetrical to each other.
Also the second carrier film may carry conductive tracks that contact border portions of the second electrodes extending along the gaps.
The third and fourth groups of electrodes may be separated from each other by a high impedance when the first and second electrodes are not in contact with one another and shunted via the first electrodes when the first and second electrodes are in contact with one another. Additionally or alternatively, the first and second groups of electrodes may be separated from each other by a high impedance when the first and second electrodes are not in contact with one another and shunted via the second electrodes when the first and second electrodes are in contact with one another.
Preferably, the one or more sensor cells of a pressure sensor to be arranged in a sole structure of an article of footwear are located in areas expected to be subjected to pressure peaks when the wearer of the footwear is standing still, is walking or is running. Advantageously, each of the one or more sensor cells is preferably located in an area corresponding to a bone or part of bone of a wearer's foot selected from the heel bone, the head of the first metatarsal bone, the head of the fourth or fifth metatarsal bone, the head of the second or third metatarsal bone and the head of the first phalange. Those skilled will appreciate that pressure maxima are typically located under the heel bone, under the heads of the fourth and/or fifth metatarsal bone and under the head of the first phalange when the wearer is standing at rest; when the wearer is walking, the pressure maxima are usually under the heel bone, under the heads of the second and/or third metatarsal bone and under the head of the first phalange.
The pressure-sensing cells may have various shapes. For instance, each of the pressure-sensing cells may be oval, elliptical or rectangular with rounded angles.
For equalization of gas pressure inside the opening, each of the pressure sensing cells advantageously comprises a ventilation hole. The ventilation hole may be in fluid communication with the exterior of the pressure sensor (e.g. the atmosphere) or with a gas (e.g. air) reservoir within the pressure sensor. Such gas reservoir could e.g. be a cavity between the first and second carrier films.
According to a preferred embodiment of the invention, the pressure sensor comprises a foam rubber support, e.g. made of ethylene vinyl acetate (EVA), preferably fixed to the first or the second carrier film by means of an adhesive.
As those skilled will appreciate, the pressure sensor could be arranged in different parts of a sole structure of footwear. For instance, the pressure sensor could be arranged on or in the insole. Alternatively, the pressure sensor could be arranged on, in or under the midsole.
Another aspect of the present invention relates to a pressure sensor for an article of footwear that comprises a flexible multilayer film structure, wherein the pressure sensor further comprises a trough-shaped receptacle for an electronic control module, the receptacle comprising in its interior a plurality of connection pins for interfacing the pressure sensor with the electronic control module. Preferably, the trough-shaped receptacle is made of plastic material, e.g. PET or epoxy.
The receptacle is preferably arranged in an opening provided in the flexible multilayer film structure. The receptacle may comprise a bottom part and a top part, the bottom part and the top part being assembled with each other so as to squeeze between each other a border of the opening in the multilayer film structure and thus securing the multilayer film structure to the receptacle.
Preferred, non-limiting, embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings in which:
An article of footwear, in form of a sports shoe 10 is depicted in
The film-type pressure sensor is arranged on the upper surface of an EVA substrate 17. In the illustrated embodiment, the midsole 14.2, which is preferably formed of impact-attenuating material, has the film-type pressure sensor 16 on its substrate 17 attached to its upper surface. When the insole is in place, the pressure sensor 10 is thus sandwiched between the insole 14.3 and the midsole 14.2.
As best shown in
The configuration of the pressure sensing cells 18 will now be described with reference to
As best illustrated in
In response to pressure acting on the pressure-sensing cell 18, at least one of the first and second carrier films 20, 22, deflects towards the other carrier film until the carrier films 20, 22 or the elements on their respective surface come into contact.
The electrical response function of the pressure-sensing cells, i.e. the resistance versus pressure, may be adjusted in a predetermined manner by suitably shaping the overprints 32, because the electrically overprints 32 locally prevent a direct contact between the first and second electrodes 28, 30 whereas the direct contact is possible in those areas where the electrically insulating overprints 32 are absent.
As best illustrated in
For fixation of the pressure sensor 16 to the sole structure 14 (in this example the midsole), the pressure sensor 16 comprises one or more fixation pads 44 (see
The pressure sensor 16 further comprises an electronic control module 46, which is arranged within a trough-shaped receptacle 62 and mechanically attached to the multilayer film structure of the pressure-sensor 10. Connection strips 48 interconnect the pressure sensing cells 18 and the electronic control module 46. The connection strips 48 are integral part of the multilayer film structure of the pressure sensor 16 and carry conductive tracks that electrically connect the first and second electrodes of each pressure-sensing cell 18 with the electronic control module 46. The connection strips 48 may have a serpentine shape to act as springs and to thereby increase the pressure-sensor's elasticity in the sensor plane.
The electronic control module 46 preferably comprises an application-specific integrated circuit (ASIC), a field-programmable gate array (FPGA), a microprocessor, or the like. Advantageously, the electronic control circuit is configured for wirelessly transmitting the collected pressure data or any data derived there from to a receiver appliance having a user interface. Such receiver appliance could include a (wrist-) watch, the wrist receiver of a heart rate monitor, a handheld computer, a mobile phone, a portable media player or the like. In the illustrated embodiment, the electronic control module 46 is arranged in a cavity or well of the midsole 14.2. The cavity or well may be located elsewhere in the sole structure 14 in other embodiments.
For equalization of gas pressure inside the opening 26 of the spacer 24, each pressure-sensing cell 18 comprises a ventilation hole 58 (best shown in
The reference resistor 54 and the resistive electrodes 28, 30 of the pressure-sensing cells are preferably obtained by printing of carbon ink on the respective carrier film. The conductive tracks 34, 36 (including studs 35 and 35′) are preferably made of silver ink.
While specific embodiments have been described in detail, those with ordinary skill in the art will appreciate that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof.
Claims
1. A pressure sensor comprising one or more pressure-sensing cells, each of said pressure sensing cells comprising:
- a first flexible carrier film and a second flexible carrier film, said first and second carrier films being attached to one another by a spacer film having an opening; and
- a plurality of first electrodes arranged on said first carrier film and a plurality of second electrodes arranged on said second carrier film, said plurality of first electrodes and said plurality second electrodes being arranged in facing relationship with each other in said opening in such a way that said first and second electrodes may be brought into contact with one another when pressure is exerted on said pressure-sensing cell and that contact areas between said first and second electrodes increase with increasing pressure,
- wherein said first electrodes are resistive electrodes,
- wherein said plurality of first electrodes comprises a first group of electrodes and a second group of electrodes, said first and second groups of electrodes being arranged so as to interdigitate while delimiting gaps there between,
- wherein said first carrier film carries conductive tracks that contact border portions of said first electrodes extending along said gaps, each conductive track defining an equipotential line,
- and wherein one or more electrically insulating overprints are arranged on said first carrier film so as to cover said gaps, said overprints at least partially overlapping with the border portions in which said first electrodes are contacted by said conductive tracks.
2. The pressure sensor as claimed in claim 1, wherein said second electrodes are resistive electrodes.
3. The pressure sensor as claimed in claim 1, wherein said plurality of second electrodes comprises a third group of electrodes and a fourth group of electrodes, said third and second fourth groups of electrodes being arranged so as to interdigitate while delimiting gaps there between.
4. The pressure sensor as claimed in claim 3, wherein said second carrier film carries conductive tracks that contact border portions of said second electrodes extending along said gaps.
5. The pressure sensor as claimed in claim 3, wherein said third and fourth groups of electrodes are separated from each other by a high impedance when said first and second electrodes are not in contact with one another and wherein said third and fourth groups of electrodes are shunted via said first electrodes when said first and second electrodes are in contact with one another.
6. The pressure sensor as claimed in claim 4, wherein said third and fourth groups of electrodes are separated from each other by a high impedance when said first and second electrodes are not in contact with one another and wherein said third and fourth groups of electrodes are shunted via said first electrodes when said first and second electrodes are in contact with one another.
7. The pressure sensor as claimed in claim 1, wherein said first and second groups of electrodes are separated from each other by a high impedance when said first and second electrodes are not in contact with one another and wherein said first and second groups of electrodes are shunted via said second electrodes when said first and second electrodes are in contact with one another.
8. The pressure sensor as claimed in claim 1, said pressure sensor being configured for being arranged in a sole structure of an article of footwear in order to measure a pressure exerted by a wearer's foot on the sole structure, wherein said one or more sensor cells are located in areas expected to be subjected to pressure peaks when the wearer is standing still, is walking or is running.
9. The pressure sensor as claimed in claim 8, wherein each of said one or more sensor cells is located in an area corresponding to a bone or part of bone of a wearer's foot selected from the heel bone, the head of the first metatarsal bone, the head of the fourth or fifth metatarsal bone, the head of the second or third metatarsal bone and the head of the first phalange.
10. The pressure sensor as claimed in claim 1, wherein each of said pressure sensing cells is oval, elliptical or rectangular with rounded angles.
11. The pressure sensor as claimed in claim 1, wherein each of said pressure sensing cells comprises a ventilation hole for equalization of gas pressure inside said opening.
12. The pressure sensor as claimed in claim 11, wherein said ventilation hole is in communication with an exterior or a gas reservoir.
13. The pressure sensor as claimed in claim 1, comprising a foam rubber support.
14. The pressure sensor as claimed in claim 13, wherein said foam rubber support is made of ethylene vinyl acetate.
15. The pressure sensor as claimed in claim 1, wherein said first electrodes have generally the shape of an equal-sided triangle and wherein said conductive tracks that contact border portions of said first electrodes comprise studs extending from a tip of said triangle.
16. The pressure sensor as claimed in claim 1, wherein said second electrodes have generally the shape of an equal-sided triangle and wherein said conductive tracks that contact border portions of said second electrodes comprise studs extending from a tip of said triangle.
17. A pressure sensor preferably as claimed in claim 1, comprising a flexible multilayer film structure, wherein the pressure sensor further comprises a trough-shaped receptacle for an electronic control module, said receptacle comprising in its interior a plurality of connection pins for interfacing said pressure sensor with said electronic control module.
18. The pressure sensor as claimed in claim 17, wherein said receptacle is arranged in an opening provided in said flexible multilayer film structure.
19. The pressure sensor as claimed in claim 17, wherein said receptacle comprises a bottom part and a top part, said bottom part and said top part being assembled with each other so as to squeeze between each other a border of said opening in said multilayer film structure and thus securing said multilayer film structure to said receptacle.
20. The pressure sensor as claimed in claim 18, wherein said receptacle comprises a bottom part and a top part, said bottom part and said top part being assembled with each other so as to squeeze between each other a border of said opening in said multilayer film structure and thus securing said multilayer film structure to said receptacle.
Type: Application
Filed: Feb 12, 2020
Publication Date: Jun 11, 2020
Inventor: Andreas Steier (Pellingen)
Application Number: 16/788,465