HIGH STRENGTH STEEL SHEET

- NIPPON STEEL CORPORATION

High strength steel sheet having a tensile strength of 800 MPa or more comprising a middle part in sheet thickness and a soft surface layer arranged at one side or both sides of the middle part in sheet thickness, wherein each soft surface layer has a thickness of more than 10 μm and 30% or less of the sheet thickness, the soft surface layer has an average Vickers hardness of 0.60 time or less the average Vickers hardness of the sheet thickness ½ position, and the soft surface layer has a nano-hardness standard deviation of 0.8 or less is provided.

Skip to: Description  ·  Claims  · Patent History  ·  Patent History
Description
FIELD

The present invention relates to high strength steel sheet, more particularly high strength steel sheet with a tensile strength of 800 MPa or more, preferably 1100 MPa or more.

BACKGROUND

In recent years, from the viewpoint of improvement of fuel efficiency for the end purpose of environmental protection, higher strength of the steel sheet for automotive use has been strongly sought. In general, in ultra high strength cold rolled steel sheet, the methods of formation applied in soft steel sheet such as drawing and stretch forming, cannot be applied. As the method of formation, bending has become principal. Therefore, if using ultra high strength cold rolled steel sheet as a structural part of an automobile, excellent bendability becomes an important criteria for selection.

In this regard, in bending steel sheet, a large tensile stress acts in the circumferential direction of the surface layer part at the outer circumference of the bend. On the other hand, a large compressive stress acts on the surface layer part at the inner circumference of the bend. Therefore, the state of the surface layer part has a large effect on the bendability of ultra high strength cold rolled steel sheet. Accordingly, it is known that by providing a soft layer at the surface layer, the tensile stress and compressive stress occurring at the surface of the steel sheet at the time of bending are eased and the bendability is improved. Regarding high strength steel sheet having a soft layer at the surface layer in this way, PTLs 1 to 3 disclose the following such steel sheet and methods of producing the same.

First, PTL 1 describes high strength plated steel sheet characterized by having, in order from the interface of the steel sheet and plating layer toward the steel sheet side, an inner oxide layer containing an oxide of Si and/or Mn, a soft layer containing that inner oxide layer, and a hard layer comprised of structures of mainly martensite and bainite and having an average depth T of the soft layer of 20 μm or more and an average depth “t” of the inner oxide layer of 4 μm to less than T and a method of producing the same.

Next, PTL 2 describes high strength hot dip galvanized steel sheet characterized by having a value (ΔHv) of a Vickers hardness of a position 100 μm from the steel sheet surface minus a Vickers hardness of a position of 20 μm depth from the steel sheet surface of 30 or more and a method of producing the same.

Next, PTL 3 describes high strength hot dip galvanized steel sheet characterized by having a Vickers hardness at a position of 5 μm from the surface layer to the sheet thickness direction of 80% or less of the hardness at a ½ position in the sheet thickness direction and by having a hardness at a position of 15 μm from the surface layer to the sheet thickness direction of 90% or more of the Vickers hardness at a ½ position in the sheet thickness direction and a method of producing the same.

However, in each of PTLs 1 to 3, the variation of hardness of the soft layer is not sufficiently studied. For example, PTL 1 describes that the soft layer has an inner oxide layer, but, in this case, it is guessed that variation arises in hardness between the oxides and other structures inside the soft layer. If the hardness of the soft layer varies, sometimes sufficient bendability cannot be achieved in steel sheet having such a soft layer. Further, in each of PTLs 1 to 3 as well, control of the gradient of hardness at the transition zone between the soft layer of the surface layer and the hard layer of the inside is not alluded to at all.

CITATION LIST Patent Literature

  • [PTL 1] JP 2015-34334
  • [PTL 2] JP 2015-117403
  • [PTL 3] WO 2016/013145

SUMMARY Technical Problem

The present invention advantageously solves the problems harbored by the above-mentioned prior art, and an object of the present invention is to provide high strength steel sheet having bendability suitable as a material for auto parts.

Solution to Problem

The inventors engaged in intensive studies to solve the problems relating to the bendability of ultra high strength steel sheet. First, the present inventors referred to conventional knowledge to produce steel sheets having a soft layer at the surface layer and investigate their bendability. Each steel sheet having a soft layer at its surface layer showed improvement in bendability. At this time, it was learned that lowering the average hardness of the soft layer more and making the thickness of the soft layer greater generally acted in a direction where the bending was improved. However, the inventors continued to investigate this in more detail and as a result noticed that if using numerous types of methods to soften the surface layer, if just adjusting the average hardness of the soft layer of the surface layer and the thickness of the soft layer, the bendability of the steel sheet is not sufficiently improved.

Therefore, the inventors engaged in more detailed studies. As a result, they learned that double-layer steel sheet obtained by welding steel sheet having certain characteristics to one side or both sides of a matrix material and hot rolling or annealing them under specific conditions can improve the bendability the most. Further, they clarified that the biggest reason why the bendability is improved by the above method is the suppression of variation of micro hardness at the soft layer. This effect is extremely remarkable. Compared with when the variation of hardness of the soft layer is large, even if the average hardness of the soft layer is high and, further, even if the thickness of the soft layer is small, a sufficient improvement in bendability was obtained. Due to this, it became possible to minimize the deterioration of the tensile strength due to the soft layer and achieve both a tensile strength never obtained in the past, specifically a tensile strength of 800 MPa or more, preferably 1100 MPa or more, and bendability. The mechanism of this effect is not completely clear, but is believed to be as follows. If there is a variation of hardness at the soft layer, inside the soft layer, there will often be a plurality of structures (ferrite, pearlite, bainite, martensite, retained austenite) and/or oxides. The second phases (or second structures) with different mechanical characteristics become causes of concentration of strain and stress at the time of bending and can form voids becoming starting points of fracture. For this reason, it is believed that by suppressing variation of hardness of the soft layer, it was possible to improve the bendability. Further, the present inventors discovered that by not only suppressing variation in micro hardness at the soft layer of the surface layer but also reducing the gradient of the hardness in the sheet thickness direction at the region of transition from the soft layer of the surface layer to the hard layer at the inside (below, referred to as the “transition zone”) simultaneously, the bendability is further improved. When the gradient of the hardness of the transition zone of the soft layer and hard layer is sharp, the amounts of plastic deformation of the soft layer and hard layer greatly differ and the possibility of fracture occurring in the transition zone becomes higher. From this, it is believed that the bendability can be further improved by suppressing the variations in micro hardness at the soft layer and in addition simultaneously reducing the gradient in hardness in the sheet thickness direction at the transition zone of the soft layer and hard layer.

Variation of hardness at other than the soft surface layer (below, referred to as the “hard layer”) had no effect on the bendability. From this, it is possible to use steels which conventionally had been considered disadvantageous for bendability such as DP steel and TRIP (transformation induced plasticity) steel etc., excellent in ductility for the hard layer. The point that in addition to tensile strength and bendability, further, ductility can be achieved is one of the excellent points of the present invention.

Further, members for automobile use are worked into complicated shapes, so sometimes notching is included. If there is a notch, at the time of deformation, stress concentrates at the notch part. It is known that compared with the case of no notch, fracture results with a lower stress. Further, it is known that pining formed due to corrosion of the surface of the steel sheet etc., also gives rise to a similar notching effect. Such a notching effect becomes particularly remarkable under a high strain speed such as the time of collision of an automobile and is desirably avoided in design of automobiles for safety. The inventors further discovered that the structures at the soft layer at the surface layer included in the high strength steel sheet according to the present invention can suppress the notching effect even if a notch is present. This is believed to be because due to the reduction in variation of micro hardness of the soft layer of the surface layer, even if stress concentrates at the notch part, it does not readily become the starting point for fracture or steel sheet containing such a soft layer of the surface layer is easily deformed thereby blunting the notch.

The gist of the present invention obtained in this way is as follows:

(1) High strength steel sheet having a tensile strength of 800 MPa or more comprising a middle part in sheet thickness and a soft surface layer arranged at one side or both sides of the middle part in sheet thickness, wherein each soft surface layer has a thickness of more than 10 μm and 30% or less of the sheet thickness, the soft surface layer has an average Vickers hardness of 0.60 time or less the average Vickers hardness of the sheet thickness ½ position, and the soft surface layer has a nano-hardness standard deviation of 0.8 or less.
(2) The high strength steel sheet according to (1), wherein the high strength steel sheet further comprises a hardness transition zone formed between the middle part in sheet thickness and each soft surface layer while adjoining them, wherein the hardness transition zone has an average hardness change in the sheet thickness direction of 5000 (ΔHv/mm) or less.
(3) The high strength steel sheet according to (1) or (2), wherein the middle part in sheet thickness comprises, by area percent, 10% or more of retained austenite.
(4) The high strength steel sheet according to any one of (1) to (3), wherein the middle part in sheet thickness comprises, by mass %,

    • C: 0.05 to 0.8%,
    • Si: 0.01 to 2.50%,
    • Mn: 0.010 to 8.0%,
    • P: 0.1% or less,
    • S: 0.05% or less,
    • Al: 0 to 3%, and
    • N: 0.01% or less, and
    • a balance of Fe and unavoidable impurities.
      (5) The high strength steel sheet according to (4), wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:
    • Cr: 0.01 to 3%,
  • Mo: 0.01 to 1%, and
  • B: 0.0001% to 0.01%.
    (6) The high strength steel sheet according to (4) or (5), wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:
    • Ti: 0.01 to 0.2%,
    • Nb: 0.01 to 0.2%, and
    • V: 0.01 to 0.2%.
      (7) The high strength steel sheet according to any one of (4) to (6), wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:
    • Cu: 0.01 to 1%, and
    • Ni: 0.01 to 1%.
      (8) The high strength steel sheet according to any one of (4) to (7), wherein the C content of the soft surface layer is 0.9 time or less the C content of the middle part in sheet thickness.
      (9) The high strength steel sheet according to any one of (5) to (8), wherein the total of the Mn content, Cr content, and Mo content of the soft surface layer is 0.9 time or less the total of the Mn content, Cr content, and Mo content of the middle part in sheet thickness.
      (10) The high strength steel sheet according to any one of (5) to (9), wherein the B content of the soft surface layer is 0.9 time or less the B content of the middle part in sheet thickness.
      (11) The high strength steel sheet according to any one of (7) to (10), wherein the total of the Cu content and Ni content of the soft surface layer is 0.9 time or less the total of the Cu content and Ni content of the middle part in sheet thickness.
      (12) The high strength steel sheet according to any one of (1) to (11), further comprising a hot dip galvanized layer, hot dip galvannealed layer, or electrogalvanized layer at the surface of the soft surface layer.

Advantageous Effects of Invention

The high strength steel sheet of the present invention has excellent bendability making it suitable as a material for auto part use. Therefore, the high strength steel sheet of the present invention can be suitably used as a material for auto part use. In addition, if the middle part in sheet thickness and the soft surface layer of the high strength steel sheet include between them a hardness transition zone with an average hardness change in the sheet thickness direction of 5000 (ΔHv/mm) or less, it is possible to further improve the bendability. Further, if the middle part in sheet thickness comprises, by area percent, 10% or more of retained austenite, in addition to improvement of the bendability, it is possible to improve the ductility. Furthermore, according to the high strength steel sheet of the present invention, it is possible to suppress the notching effect.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 shows one example of a distribution of hardness relating to high strength steel sheet according to a preferred embodiment of the present invention.

FIG. 2 is a schematic view explaining diffusion of C atoms at the time of production of the high strength steel sheet of the present invention.

FIG. 3 is a graph showing a change in dislocation density after a rolling pass relating to rough rolling used in the method of producing the high strength steel sheet of the present invention.

DESCRIPTION OF EMBODIMENTS

Below, embodiments of the present invention will be explained. The present invention is not limited to the following embodiments.

The steel sheet according to the present invention has to have an average Vickers hardness of the soft surface layer having a thickness of more than 10 μm and 30% or less of the sheet thickness, more specifically an average Vickers hardness of the soft surface layer as a whole, of 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness. With a thickness of the soft surface layer of 10 μm or less, a sufficient improvement of the bendability is not obtained, while if greater than 30%, the tensile strength remarkably deteriorates. The thickness of the soft surface layer more preferably is 20% or less of the sheet thickness, still more preferably 10% or less.

In the present invention, “the average Vickers hardness of the soft surface layer” is determined as follows: First, at certain intervals in the sheet thickness direction from the ½ position of sheet thickness toward the surface (for example, every 5% of sheet thickness. If necessary, every 1% or 0.5%), the Vickers hardness at a certain position in the sheet thickness direction is measured by an indentation load of 100 g, then the Vickers hardnesses at a total of at least three points, for example, five points or 10 points, are measured in the same way by an indentation load of 100 g on a line from that position in the direction vertical to sheet thickness and parallel to the rolling direction. The average value of these is deemed the average Vickers hardness at that position in the sheet thickness direction. The intervals between the measurement points aligned in the sheet thickness direction and rolling direction are preferably four times or more the indents when possible. In this Description, a “distance of four times or more the indents” means the distance of four times or more the length of the diagonal line at the rectangular shaped opening of the indent formed by a diamond indenter when measuring the Vickers hardness. When the average Vickers hardness at a certain position in the sheet thickness direction becomes 0.6 time or less the similarly measured average Vickers hardness at the ½ position of sheet thickness, the surface side from that position is defined as the “soft surface layer”. By randomly measuring the Vickers hardnesses at 10 points in the soft surface layer defined in this way and calculating the average value of these, the average Vickers hardness of the soft surface layer is determined. If the average Vickers hardness of the soft surface layer is 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness, the bendability is improved more. More preferably, it is 0.40 time or less, still more preferably 0.30 time or less.

The nano-hardness standard deviation of the soft surface layer has to be 0.8 or less. This is because, as explained above, by suppressing variation of hardness of the soft surface layer, the bendability is remarkably improved. If the standard deviation is greater than 0.8, this effect is insufficient. From this viewpoint, the standard deviation is more preferably 0.6 or less, still more preferably 0.4 or less. The lower limit of the standard deviation is not designated, but making it 0.05 or less is technically difficult. What affects the bendability is in particular the variation in micro hardness of the soft surface layer in the direction vertical to the sheet thickness. Even if there is a moderate gradient of hardness inside the soft surface layer in the sheet thickness direction, the advantageous effect of the present invention is not impaired. Therefore, the nano-hardness standard deviation has to be measured at a certain position in the sheet thickness direction at positions vertical to the sheet thickness direction. In the present invention, “the nano-hardness standard deviation of the soft surface layer” means the standard deviation obtained by measuring the nano-hardnesses of a total of 100 locations at the ½ position of thickness of the soft surface layer defined above at 3 μm intervals on a line vertical to the sheet thickness direction and parallel to the rolling direction using a Hysitron tribo-900 under conditions of an indentation depth of 80 nm by a Berkovich shaped diamond indenter.

To further improve the bendability of the high strength steel sheet, the average hardness change in the sheet thickness direction of the hardness transition zone is preferably 5000 (ΔHv/mm) or less. In the present invention, the “hardness transition zone” is defined as follows: First, at certain intervals in the sheet thickness direction from the ½ position of sheet thickness toward the surface (for example, every 5% of sheet thickness. If necessary, every 1% or 0.5%), the Vickers hardness at a certain position in the sheet thickness direction is measured by an indentation load of 100 g, then the Vickers hardnesses at a total of at least three points, for example, five points or 10 points, are measured in the same way by an indentation load of 100 g on a line from that position in the direction vertical to sheet thickness and parallel to the rolling direction. The average value of these is deemed the average Vickers hardness at that position in the sheet thickness direction. The intervals between the measurement points aligned in the sheet thickness direction and rolling direction are preferably four times or more the indents when possible. When the average Vickers hardness at a certain position in the sheet thickness direction becomes 0.9 time or less the similarly measured average Vickers hardness at the ½ position of sheet thickness, the region from that position to the previously defined soft surface layer is defined as the hardness transition zone.

The average hardness change in the sheet thickness direction of the hardness transition zone (ΔHv/mm) is defined by the following formula:


Average change hardness (ΔHv/mm)=(Maximum average hardness in Vickers hardnesses of hardness transition zone)−(Minimum average hardness in Vickers hardnesses of hardness transition zone)/Thickness of hardness transition zone

Here, the “maximum average hardness of the Vickers hardness of the hardness transition zone” is the largest value among the average Vickers hardnesses at different positions in the sheet thickness direction in the hardness transition zone, while the “minimum average hardness of the Vickers hardness of the hardness transition zone” is the smallest value among the average Vickers hardnesses at different positions in the sheet thickness direction in the hardness transition zone.

If the average hardness change in the sheet thickness direction of the hardness transition zone is larger than 5000 (ΔHv/mm), sometimes the bendability will fall. Preferably, it is 4000 (ΔHv/mm) or less, more preferably 3000 (ΔHv/mm) or less, most preferably 2000 (ΔHv/mm) or less. The thickness of the hardness transition zone is not prescribed. However, if the ratio of the hardness transition zone in the sheet thickness is large, since the tensile strength will fall, the hardness transition zone is preferably 20% or less of the sheet thickness at one surface. More preferably, it is 10% or less.

FIG. 1 shows one example of the distribution of hardness for high strength steel sheet according to a preferred embodiment of the present invention. It shows the distribution of hardness of a thickness 1 mm steel sheet from the surface to ½ position of sheet thickness. The abscissa shows the position in the sheet thickness direction (mm). The surface is 0 mm, while the ½ position of sheet thickness is 0.5 mm. The ordinate shows the average of five points of the Vickers hardness at different positions in the sheet thickness direction. The Vickers hardness of the ½ position of sheet thickness is 430 Hv. The surface side from the point where it becomes 0.6 time or less is the soft surface layer, while the range between the point where it becomes 0.9 time or less and the soft surface layer becomes the hardness transition zone.

To improve the ductility of the high strength steel sheet, the middle part in sheet thickness preferably includes, by area percent, 10% or more of retained austenite. This is so that the ductility is improved by the transformation induced plasticity of the retained austenite. With an area percent of retained austenite of 10% or more, a 15% or more ductility is obtained. If using this effect of retained austenite, even if soft ferrite is not included, a 15% or more ductility can be secured, so the middle part in sheet thickness can be higher in strength and both high strength and high ductility can be achieved. The “ductility” referred to here indicates the total elongation obtained by obtaining a Japan Industrial Standard JIS No. 5 test piece from the steel sheet perpendicular to the rolling direction and conducting a tensile test based on JIS Z2241.

Next, the chemical composition of the middle part in sheet thickness desirable for obtaining the advantageous effect of the present invention will be explained. The “%” relating to the content of elements means “mass %” unless otherwise indicated. In the middle part in sheet thickness, near the boundary with the soft surface layer, due to the diffusion of alloy elements with the soft surface layer, sometimes the chemical composition will differ from a position sufficiently far from the boundary. For example, when the high strength steel sheet of the present invention includes the above-mentioned hardness transition zone, at the middle part in sheet thickness, sometimes the chemical composition will differ between the vicinity of the boundary with the hardness transition zone and a position sufficiently far from the boundary. In such a case, the chemical composition measured near the ½ position of sheet thickness is determined as follows:

“C: 0.05 to 0.8%”

C raises the strength of steel sheet and is added so as to raise the strength of the high strength steel sheet. However, if the C content is more than 0.8%, the toughness becomes insufficient. Further, if the C content is less than 0.05%, the strength becomes insufficient. The C content is preferably 0.6% or less in range, more preferably is 0.5% or less in range.

“Si: 0.01 to 2.50%”

Si is a ferrite stabilizing element. It increases the Ac3 transformation point, so it is possible to form a large amount of ferrite at a broad range of annealing temperature. This is added from the viewpoint of improvement of the controllability of structures. To obtain such an effect, the Si content has to be 0.01% or more. On the other hand, from the viewpoint of securing the ductility, if the Si content is less than 0.30%, a large amount of coarse iron-based carbides are formed, the percentage of retained austenite structures in the inner microstructures cannot be 10% or more, and sometimes the elongation ends up falling. From this viewpoint, the lower limit value of Si is preferably 0.30% or more, more preferably 0.50% or more. In addition, Si is an element necessary for suppressing coarsening of the iron-based carbides at the middle part in sheet thickness and raising the strength and formability. Further, as a solution strengthening element, Si has to be added to contribute to the higher strength of the steel sheet. From these viewpoints, the lower limit value of Si is preferably 1% or more, more preferably 1.2% or more. However, if the Si content is more than 2.50%, the middle part in sheet thickness becomes brittle and the ductility deteriorates, so the upper limit is 2.50%. From the viewpoint of securing ductility, the Si content is preferably 2.20% or less, more preferably 2.00% or less.

“Mn: 0.010 to 8.0%”

Mn is added to raise the strength of the high strength steel sheet. To obtain such an effect, the Mn content has to be 0.010% or more. However, if the Mn content exceeds 8.0%, the distribution of the hardness of the steel sheet surface layer caused by segregation of Mn becomes greater. From this viewpoint, the content is preferably 5.0% or less, more preferably 4.0% or less, still more preferably 3.0% or less.

“P: 0.1% or Less”

P tends to segregate at the middle part in sheet thickness of the steel sheet and causes a weld zone to become brittle. If more than 0.1%, the embrittlement of the weld zone becomes remarkable, so the suitable range was limited to 0.1% or less. The lower limit of P content is not prescribed, but making the content less than 0.001% is economically disadvantageous.

“S: 0.05% or Less”

S has a detrimental effect on the weldability and also the manufacturability at the time of casting and hot rolling. Due to this, the upper limit value is 0.05% or less. The lower limit of the S content is not prescribed, but making the content less than 0.0001% is economically disadvantageous.

“Al: 0 to 3%”

Al acts as a deoxidizer and is preferably added in the deoxidation step. To obtain such an effect, the Al content has to be 0.01% or more. On the other hand, if the Al content is more than 3%, the danger of slab cracking at the time of continuous casting rises.

“N: 0.01% or Less”

Since N forms coarse nitrides and causes the bendability to deteriorate, the addition amount has to be kept down. If N is more than 0.01%, since this tendency becomes remarkable, the range of N content is 0.01% or less. In addition, N causes the formation of blowholes at the time of welding, and so should be small in content. Even if the lower limit value of the N content is not particularly determined, the effect of the present invention is exhibited, but making the N content less than 0.0005% invites a large increase in manufacturing costs, so this is the substantive lower limit value.

“At Least One Element Selected from the Group Comprised of Cr: 0.01 to 3%, Mo: 0.01 to 1%, and B: 0.0001 to 0.01%”

Cr, Mo, and B are elements contributing to improvement of strength and can be used in place of part of Mn. Cr, Mo, and B, alone or in combinations of two or more, are preferably respectively included in 0.01% or more, 0.01% or more, and 0.0001% or more. On the other hand, if the contents of the elements are too great, the pickling ability, weldability, hot workability, etc., sometimes deteriorate, so the contents of Cr, Mo, and B are preferably respectively 3% or less, 1% or less, and 0.01% or less.

“At Least One Element Selected from the Group Comprised of Ti: 0.01 to 0.2%, Nb: 0.01 to 0.2%, and V: 0.01 to 0.2%”

Ti, Nb, and V are strengthening elements. They contribute to the rise of strength of the steel sheet by precipitation strengthening, strengthening of crystal grains by suppression of growth of ferrite crystal grains, and dislocation strengthening through suppression of recrystallization. When added for this purpose, 0.01% or more is preferably added. However, if the respective contents are more than 0.2%, the precipitation of carbonitrides increases and the formability deteriorates.

“At Least One Element Selected from the Group Comprised of Cu: 0.01 to 1% and Ni: 0.01 to 1%”

Cu and Ni are elements contributing to improvement of strength and can be used in place of part of Mn. Cu and Ni, alone or together, are preferably respectively included in 0.01% or more. On the other hand, if the contents of the elements are too great, the pickling ability, weldability, hot workability, etc., sometimes deteriorate, so the contents of Cu and Ni are preferably respectively 1.0% or less.

Further, even if unavoidably adding the following elements to the middle part in sheet thickness, the effect of the present invention is not impaired. That is, O: 0.001 to 0.02%, W: 0.001 to 0.1%, Ta: 0.001 to 0.1%, Sn: 0.001 to 0.05%, Sb: 0.001 to 0.05%, As: 0.001 to 0.05%, Mg: 0.0001 to 0.05%, Ca: 0.001 to 0.05%, Zr: 0.001 to 0.05%, and REM (rare earth metals) such as Y: 0.001 to 0.05%, La: 0.001 to 0.05% and Ce: 0.001 to 0.05%.

The steel sheet in the present invention sometimes differs in chemical composition between the soft surface layer and the middle part in sheet thickness. In such a case, the preferable chemical composition at the soft surface layer is as follows:

“C: 0.90 Time or Less the C Content of Middle Part in Sheet Thickness and 0.72% or Less”

C raises the strength of steel sheet and is added for raising the strength of the high strength steel sheet. The C content of the soft surface layer is preferably 0.9 time or less the C content of the middle part in sheet thickness. This is to lower the hardness of the soft surface layer from the hardness of the middle part in sheet thickness. If larger than 0.9 time, sometimes the average Vickers hardness of the soft surface layer will not become 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness. More preferably, the C content of the soft surface layer is 0.7 time or less the C content of the middle part in sheet thickness, more preferably 0.5 time or less, most preferably 0.3 time or less. If the C content of the soft surface layer is 0.9 time the C content of the middle part in sheet thickness, since the preferable C content of the middle part in sheet thickness is 0.8% or less, the preferable C content of the soft surface layer becomes 0.72% or less. Preferably the content is 0.5% or less, more preferably 0.3% or less, most preferably 0.1% or less. The lower limit of the C content is not particularly prescribed. If using industrial grade ultralow C steel, about 0.001% is the substantive lower limit, but from the viewpoint of the solid solution C amount, the Ti, Nb, etc., may be used to completely remove the solid solution C and use the steel as “interstitial free steel”.

“Si: 0.01 to 2.5%”

Si is a ferrite stabilizing element. It increases the Ac3 transformation point, so it becomes possible to form a large amount of ferrite at a broad range of annealing temperatures, so is added from the viewpoint of improving the controllability of the structures. To obtain such effects, the Si content has to be 0.01% or more. However, since addition of more than 2.5% causes deterioration of the toughness, the content is 2.5% or less.

“Mn: 0.01 to 8.0%”

Mn is added to raise the strength of the high strength steel sheet. To obtain such an effect, the Mn content has to be 0.01% or more. However, if the Mn content is more than 8.0%, the distribution of hardness of the steel sheet surface layer caused by segregation of Mn becomes greater. From this viewpoint, the content is preferably 5% or less, more preferably 3% or less.

In addition, the total of the Mn content, Cr content, and Mo content of the soft surface layer is preferably 0.9 time or less the total of the Mn content, Cr content, and Mo content of the middle part in sheet thickness. This will be explained later, but the soft surface layer reduces the variation of hardness by making the majority of the structures recrystallized ferrite, nonrecrystallized ferrite, and transformed ferrite and reducing the fraction of nonrecrystallized ferrite. If the total of the Mn content, Cr content, and Mo content for improving the hardenability is larger than 0.9 time the total of the Mn content, Cr content, and Mo content of the middle part in sheet thickness, low temperature transformed structures easily form and variation of hardness is caused. More preferably, the total is 0.7 time or less, still more preferably 0.5 time or less, most preferably 0.3 time or less. The lower limit values of these are not prescribed.

“P: 0.1% or Less”

P makes the weld zone brittle. If more than 0.1%, the embrittlement of the weld zone becomes remarkable, so the suitable range was limited to 0.1% or less. The lower limit of the P content is not prescribed, but making the content less than 0.001% is economically disadvantageous.

“S: 0.05% or Less”

S has a detrimental effect on the weldability and the manufacturability at the time of casting and the time of hot rolling. Due to this, the upper limit value is 0.05% or less. The lower limit of the S content is not prescribed, but making the content less than 0.0001% is economically disadvantageous.

“Al: 0 to 3%”

Al acts as a deoxidizer and preferably is added in the deoxidation step. To obtain such an effect, the Al content has to be 0.01% or more. On the other hand, if the Al content is more than 3%, the danger of slab cracking at the time of continuous casting rises.

“N: 0.01% or Less”

Since N forms coarse nitrides and causes the bendability to deteriorate, the addition amount has to be kept down. If N is more than 0.01%, since this tendency becomes remarkable, the range of N content is 0.01% or less. In addition N becomes a cause of formation of blowholes at the time of welding, so the smaller the content the better. Even with the lower limit of the N content not particularly determined, the effect of the present invention is exhibited, but making the N content less than 0.0005% invites a large increase in manufacturing costs, and therefore this is substantively the lower limit value.

“At Least One Element Selected from the Group Comprising Cr: 0.01 to 3%, Mo: 0.01 to 1%, and B: 0.0001 to 0.01%”

Cr, Mo, and B are elements contributing to improvement of strength and can be used in place of part of Mn. Cr, Mo, and B, alone or in combinations of two or more, are preferably respectively included in 0.01% or more, 0.01% or more, and 0.0001% or more. On the other hand, if the contents of the elements are too great, since the pickling ability, weldability, hot workability, etc., sometimes deteriorate, the Cr, Mo, and B contents are preferably respectively 3% or less, 1% or less, and 0.01% or less. Further, there is a preferable range for the total of Cr and Mo with Mn. This is as explained above.

Further, the B content of the soft surface layer is preferably 0.9 time or less the B content of the middle part in sheet thickness. If the B content for improving the hardenability is larger than 0.9 time the B content of the middle part in sheet thickness, low temperature transformed structures easily forms and variation of hardness is caused. More preferably, it is 0.7 time or less, still more preferably 0.5 time or less, most preferably 0.3 time or less. No lower limit values of these are prescribed.

“At Least One Type of Element Selected from the Group Comprising Ti: 0.01 to 0.2%, Nb: 0.01 to 0.2%, and V: 0.01 to 0.2%”

Ti, Nb, and V are strengthening elements. They contribute to the rise of strength of the steel sheet by precipitation strengthening, strengthening of crystal grains by suppression of growth of ferrite crystal grains, and dislocation strengthening through suppression of recrystallization. When added for this purpose, 0.01% or more is preferably added. However, if the respective contents are more than 0.2%, the precipitation of carbonitrides increases and the formability deteriorates.

“At Least One Element Selected from the Group Comprised of Cu: 0.01 to 1% and Ni: 0.01 to 1%”

Cu and Ni are elements contributing to improvement of strength and can be used in place of part of Mn. Cu and Ni, alone or together, are preferably respectively included in 0.01% or more. On the other hand, if the contents of the elements are too great, the pickling ability, weldability, hot workability, etc., sometimes deteriorate, so the contents of Cu and Ni are preferably respectively 1.0% or less.

Further, the total of the Cu content and Ni content of the soft surface layer is preferably 0.9 time or less the total of the Cu content and Ni content of the middle part in sheet thickness. If the total of the Cu content and Ni content for improving the hardenability is larger than 0.9 time the total of the Cu content and Ni content of the middle part in sheet thickness, low temperature transformed structures easily form and variation of hardness is caused. More preferably, it is 0.7 time or less, still more preferably 0.5 time or less, most preferably 0.3 time or less. No lower limit values of these are prescribed.

Furthermore, even if intentionally or unavoidably adding the following elements to the soft surface layer, the effect of the present invention is not impaired. That is, O: 0.001 to 0.02%, W: 0.001 to 0.1%, Ta: 0.001 to 0.1%, Sn: 0.001 to 0.05%, Sb: 0.001 to 0.05%, As: 0.001 to 0.05%, Mg: 0.0001 to 0.05%, Ca: 0.001 to 0.05%, Zr: 0.001 to 0.05%, and Y: 0.001 to 0.05%, La: 0.001 to 0.05%, Ce: 0.001 to 0.05%, and other REM (rare earth metal).

The effect of the present invention, i.e., the excellent bendability and/or ductility, can similarly be achieved even if treating the surface of the soft surface layer by hot dip galvanizing, hot dip galvannealing, electrogalvanizing, etc.

Next, the mode of the method of production for obtaining the high strength steel sheet of the present invention will be explained. The following explanation aims at a simple illustration of the method of production for obtaining the high strength steel sheet of the present invention. It is not intended to limit the strength steel sheet of the present invention to double-layer steel sheet comprised of two steel sheets stacked together as explained below. For example, it is also possible to decarburize a single-layer steel sheet to soften the surface layer part and thereby produce a high strength steel sheet comprised of a soft surface layer and a middle part in sheet thickness.

The degreased matrix steel sheet satisfying the above constituents of the middle part in sheet thickness has the surface layer-use steel sheet superposed on one or both surfaces.

By hot rolling, cold rolling, continuously annealing, continuously hot dip coating, and otherwise treating the above-mentioned multilayer member (double-layer steel sheet), the high strength steel sheet according to the present invention, more specifically a hot rolled steel sheet, cold rolled steel sheet, and plated steel sheet, can be obtained.

For example, the method for producing hot rolled steel sheet among the high strength steel sheets encompassed by the present invention is characterized by comprising:

    • superposing on one or both surfaces of a matrix steel sheet having a chemical composition explained above and forming a middle part in sheet thickness a surface layer-use steel sheet having a chemical composition similarly explained above and forming a soft surface layer to form a double-layer steel sheet,
    • heating the double-layer steel sheet to a heating temperature of 1100° C. or more and 1350° C. or less, preferably more than 1150° C. and 1350° C. or less, then hot rolling it, wherein the hot rolling comprises rough rolling and finish rolling of a finishing temperature of 800 to 980° C., the rough rolling is performed two times under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% or more and less than 50%, and a time between passes of 3 seconds or more, and
    • holding the hot rolled double-layer steel sheet in a cooling process at a temperature of 700° C. to 500° C. for 3 seconds or more, then coiling it at a coiling temperature of 600° C. or less.

If making an element diffuse between the matrix steel sheet and surface layer-use steel sheet and forming between the two a hardness transition zone with an average hardness change in the sheet thickness direction of 5000 (ΔHv/mm) or less, in the hot rolling step, it is preferable to heat the double-layer steel sheet by a heating temperature of 1100° C. or more and 1350° C. or less for 2 hours, more preferably to heat it at more than 1150° C. and 1350° C. or less for 2 hours or more.

To make the retained austenite of the middle part in sheet thickness in the high strength steel sheet an area percent of 10% or more to improve the ductility of the high strength steel sheet, the coiling temperature is preferably a temperature of the martensite transformation start temperature Ms to the bainite transformation start temperature Bs of the matrix steel sheet.

Here,


Bs(° C.)=820−290C/(1−Sf)−37Si−90Mn−65Cr−50Ni+70Al


Ms(° C.)=541−474C/(1−Sf)−15Si−35Mn−17Cr−17Ni+19Al

where, C, Si, Mn, Cr, Ni, and Al are the contents (mass %) of the elements of the matrix steel sheet, while Sf is the area percent of ferrite in the matrix steel sheet.

If explaining the steps in more detail, if obtaining hot rolled steel sheet, first, the double-layer steel sheet prepared by the above method is heated by a heating temperature of 1100° C. or more, preferably more than 1150° C. and 1350° C. or less. To suppress anisotropy of the crystal orientations due to casting, the heating temperature of the slab is preferably 1100° C. or more. On the other hand, since heating a slab to more than 1350° C. requires input of a large amount of energy and invites a large increase in manufacturing costs, the heating temperature is 1350° C. or less. Further, to control the nano-hardness standard deviation of the soft surface layer to 0.8 or less and, further, when there is a hardness transition zone, give that a steady hardness change, the concentrations of the alloy elements, in particular the C atoms, have to be controlled so as to be steadily distributed. The distribution of the C concentration is obtained by diffusion of the C atoms. The frequency of diffusion of C atoms increases the higher the temperature. Therefore, to control the concentration of C, control from the hot rolling heating to the rough rolling becomes important. In hot rolling heating, to promote the diffusion of C atoms, the heating temperature has to be higher. Preferably, it is 1100° C. or more and 1350° C. or less, more preferably more than 1150° C. and 1350° C. or less. In hot rolling heating, the changes of (i) and (ii) shown in FIG. 2 occur. (i) shows the diffusion of C atoms from the middle part in sheet thickness to the soft surface layer, while (ii) shows the decarburization reaction of C being disassociated from the soft surface layer to the outside. The distribution of the concentration of C arises due to the balance between the diffusion of C atoms and disassociation reaction of this (i) and (ii). If less than 1100° C., since the reaction of (i) is insufficient, the preferable distribution of concentration of C is not obtained. On the other hand, if more than 1350° C., since the reaction of (ii) excessively occurs, similarly the preferred distribution of concentration is not obtained.

Furthermore, to obtain a furthermore suitable distribution of concentration of C after controlling the distribution to the preferable distribution of concentration of C by adjustment of the hot rolling heating temperature, pass control in the rough rolling is extremely important. The rough rolling is performed two times or more under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% or more and less than 50%, and a time between passes of 3 seconds or more. This is so as to promote the diffusion of C atoms of (i) in FIG. 2 by the strain introduced in the rough rolling. If using an ordinary method for rough rolling and finish rolling a slab controlled to a preferable state of concentration of C by hot rolling heating, the sheet thickness would be reduced without the C atoms being sufficiently diffused inside the soft surface layer. Therefore, if producing hot rolled steel sheet of a thickness of several mm by hot rolling by an ordinary method from a slab having a thickness of more than 200 mm, the result would be a steel sheet with a concentration of C rapidly changing at the soft surface layer and a steady hardness change could no longer be obtained. The method discovered for solving this is the above pass control of rough rolling. The diffusion of C atoms is greatly affected by not only temperature, but also strain (dislocation density). In particular, compared with lattice diffusion, with dislocation diffusion, the diffusion frequency rises 10 times or more higher, so steps are required for making the sheet thickness thinner by rolling while leaving the dislocation density. The curve 1 of FIG. 3 shows the change in dislocation density after a rolling pass when the sheet thickness reduction rate per pass in rough rolling is small. It is learned that strain remains over a long period of time. By leaving strain at the soft surface layer over a long period of time in this way, sufficient diffusion of C atoms inside the soft surface layer occurs and the optimal distribution of concentration of C can be obtained. On the other hand, curve 2 shows the change in the dislocation density when the sheet thickness reduction rate is large. If the amount of strain introduced by rolling becomes higher, recovery is easily promoted and the dislocation density rapidly falls. For this reason, to obtain the optimal distribution of concentration of C, it is necessary to prevent a change in the dislocation density such as shown in the curve 2. From such a viewpoint, the upper limit of the sheet thickness reduction rate per pass becomes less than 50%. To promote the diffusion of C atoms at the soft surface layer, securing certain amounts of dislocation density and holding time becomes necessary, so the lower limit of the sheet thickness reduction rate becomes 5% and a time between passes of 3 seconds or more must be secured.

Further, when forming a hardness transition zone, the heating time of the slab is 2 hours or more. This is so as to cause elements to diffuse between the matrix steel sheet and the surface layer-use steel sheet during slab heating and reduce the average hardness change of the hardness transition zone formed between the two. If the heating time is shorter than 2 hours, the average hardness change of the hardness transition zone will not become sufficiently small. The upper limit of the heating time is not prescribed, but heating for 8 hours or more requires a large amount of heating energy and is not preferable from the cost aspect.

After heating the slab, it is hot rolled. If the end temperature of the hot rolling (finishing temperature) is less than 800° C. the rolling reaction force will become higher and it will become difficult to stably obtain the designated sheet thickness. For this reason, the end temperature of the hot rolling is 800° C. or more. On the other hand, making the end temperature of the hot rolling more than 980° C. requires an apparatus for heating the steel sheet from the end of heating of the slab to the end of the hot rolling. A high cost is required. Therefore, the end temperature of the hot rolling is 980° C. or less.

After that, in the cooling process, the sheet is held at a temperature between 700° C. to 500° C. for 3 seconds or more. This is an important condition in the present invention. This step is necessary for making only the soft layer of the surface layer transform to ferrite and reduce the variation of hardness. At a temperature of 700° C. or more, the ferrite transformation is delayed, so the surface layer cannot be ferrite. At 500° C. or less, part of the surface layer becomes low temperature transformed structures. If there are a plurality of structures of ferrite and low temperature transformed structures, this becomes a cause of variation of hardness of the surface layer, so the holding temperature is 500° C. or more. The holding time is 3 seconds or more. To make the ferrite transformation of the surface layer advance sufficiently, the sheet has to be held for 3 seconds or more. Preferably, the holding time is 5 seconds or more. More preferably it is 10 seconds or more.

The coiling temperature is 600° C. or less. This is so as to form low temperature transformed structures in the matrix steel sheet and obtain high strength steel. Preferably, it is 500° C. or less, more preferably 400° C. or less. In this way, by changing the timings of transformation of the matrix steel sheet and the surface layer-use steel sheet, structures with small variations in hardness are obtained in the surface layer. This is one of the features of the present invention. Further, to make the retained austenite of the middle part in sheet thickness at the high strength steel sheet an area percent of 10% or more to improve the ductility of the high strength steel sheet, the coiling temperature is a temperature of the bainite transformation temperature region of the matrix steel sheet, i.e., a temperature of the martensite transformation start temperature Ms to the bainite transformation start temperature Bs of the matrix steel sheet. This is to cause bainite or martensite to form at the matrix steel sheet to obtain high strength steel and further to stabilize the retained austenite. In this way, by changing the timings of transformation of the matrix steel sheet and the surface layer-use steel sheet, structures with small variations in hardness are obtained in the surface layer. This is one of the features of the present invention. In the present invention, the martensite transformation start temperature Ms and bainite transformation start temperature Bs are calculated by the following formulas:


Bs(° C.)=820−290C/(1−Sf)−37Si−90Mn−65Cr−50Ni+70Al


Ms(° C.)=541−474C/(1−Sf)−15Si−35Mn−17Cr−17Ni+19Al

where, C, Si, Mn, Cr, Ni, and Al are the contents (mass %) of the elements of the matrix steel sheet, while Sf is the area percent of ferrite in the matrix steel sheet.

It is difficult to find the area percent of ferrite during the manufacture of steel sheet, so in the present invention, in calculating Bs and Ms, a sample of the cold rolled sheet before entering the annealing step is taken and annealed by the same temperature history as the annealing step. The area percent of the ferrite found is used.

Next, the method for obtaining cold rolled steel sheet among the high strength steel sheets encompassed by the present invention will be explained. The method for producing the cold rolled steel sheet is characterized by comprising:

    • superposing on one or both surfaces of a matrix steel sheet having a chemical composition explained above and forming a middle part in sheet thickness a surface layer-use steel sheet having a chemical composition similarly explained above and forming a soft surface layer to form a double-layer steel sheet,
    • heating the double-layer steel sheet by a heating temperature of 1100° C. or more and 1350° C. or less, more preferably more than 1150° C. and 1350° C. or less, then hot rolling and cold rolling it, wherein the hot rolling comprises rough rolling and finish rolling at a finishing temperature of 800 to 980° C., the rough rolling is performed two times or more under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% or more and less than 50%, and a time between passes of 3 seconds or more, and
    • holding the rolled double-layer steel sheet at a temperature of the Ac3 point of the matrix steel sheet minus 50° C. or more and 700° C. or more and 900° C. or less for 5 seconds or more, then cooling from 750° C. to 550° C. or less by an average cooling rate of 100° C./s or less,
    • where


Ac3=910−203√C+44.7Si−30Mn+700P−20Cu−15.2Ni−11Cr+31.5Mo+400Ti+104V+400Al  (formula 1)

where C, Si, Mn, P, Cu, Ni, Cr, Mo, Ti, V, and Al are contents (mass %) of the elements.

Further, if making elements diffuse between the matrix steel sheet and the surface layer-use steel sheet and forming between the two a hardness transition zone with an average hardness change in the sheet thickness direction of 5000 (ΔHv/mm) or less, preferably the above double-layer steel sheet is heated to the heating temperature of 1100° C. or more and 1350° C. or less or more than 1150° C. and 1350° C. or less for 2 hours or more then is hot rolled and cold rolled.

Further, the method preferably includes making the retained austenite of the middle part in sheet thickness in the high strength steel sheet an area percent of 10% or more to improve the ductility of the high strength steel sheet and annealing the rolled double-layer steel sheet by running it through a continuous annealing line instead of the steps after cold rolling prescribed above. The annealing at the continuous annealing line preferably includes, first, holding the double-layer steel sheet at a heating temperature of 700° C. or more and 900° C. or less for 5 seconds or more,

    • then, optionally, preliminarily cooling the double-layer steel sheet from the heating temperature so that it remains at a preliminary cooling stop temperature of the Bs point of the matrix steel sheet to less than the Ac3 point minus 20° C. for 5 seconds or more and less than 400 seconds,
    • then cooling the double-layer steel sheet to the cooling stop temperature of the Ms of the matrix steel sheet minus 100° C. to less than Bs by an average cooling rate of 10° C./s or more, and
    • then making the double-layer steel sheet stop in the temperature region of the Ms of the matrix steel sheet minus 100° C. or more for 30 seconds or more and 600 seconds or less.


Ac3(° C.)=910−203√C+44.7Si−30Mn+700P−20Cu−15.2Ni−11Cr+31.5Mo+400Ti+104V+400Al  (formula 1)


Bs(° C.)=820−290C/(1−Sf)−37Si−90Mn−65Cr−50Ni+70Al  (formula 2)


Ms(° C.)=541−474C/(1−Sf)−15Si−35Mn−17Cr−17Ni+19Al  (formula 3)

where, C, Si, Mn, P, Cu, Ni, Cr, Mo, Ti, V, and Al are the contents (mass %) of the elements of the matrix steel sheet, while Sf is the area percent of ferrite in the matrix steel sheet.

Explaining the steps in more detail, first, the double-layer steel sheet fabricated by the above method, as explained in the method for producing hot rolled steel sheet, is heated to a heating temperature of 1100° C. or more and 1350° C. or less or more than 1150° C. and 1350° C. or less, then is hot rolled and, for example, is coiled at a coiling temperature of 20° C. or more and 700° C. or less. Next, the thus produced hot rolled steel sheet is pickled. The pickling is for removing the oxides on the surface of the hot rolled steel sheet and may be performed one time or may be performed divided into several times. When forming a hardness transition zone, preferably, first, the double-layer steel sheet is heated to a heating temperature of 1100° C. or more and 1350° C. or less or more than 1150° C. and 1350° C. or less for 2 hours or more. This is so as to make elements diffuse between the matrix steel sheet and the surface layer-use steel sheet during heating and to make the average hardness change of the hardness transition zone formed between the two smaller. If the heating time is shorter than 2 hours, the average hardness change of the hardness transition zone will not become sufficiently small. Next, the thus produced hot rolled steel sheet is pickled. The pickling is for removing the oxides on the surface of the hot rolled steel sheet and may be performed one time or may be performed divided into several times.

In the cold rolling, if the total of the rolling reduction is more than 85%, the ductility of the matrix steel sheet is lost and during cold rolling, the danger of the matrix steel sheet fracturing rises, so the total of the rolling reduction is preferably 85% or less. On the other hand, to sufficiently proceed with recrystallization of the soft layer in the annealing step, the total of the rolling reduction is preferably 20% or more, more preferably 30% or more. For the purpose of lowering the cold rolling load before cold rolling, the sheet may be annealed at a temperature of 700° C. or less.

Next, the annealing will be explained. First, in the present invention, as explained above, the soft layer is a system of constituents with lower hardenability compared with the hard layer, so at the time of annealing, almost no low temperature transformed structures are formed. In the structures after annealing, the part transformed once to austenite becomes transformed ferrite, while the part not transformed to austenite becomes recrystallized ferrite or nonrecrystallized ferrite. Among these, the main reason for variation of hardness is the nonrecrystallized ferrite with the large hardness, so in the following explanation, reduction of the nonrecrystallized ferrite becomes the focal point of the invention.

In annealing, the matrix steel sheet is heated until the Ac3 point minus 50° C. or more and 700° C. or more and 900° C. or less and held for 5 seconds or more. The reason for making the temperature the Ac3 point of the matrix steel sheet minus 50° C. or more is that by heating the matrix steel sheet to the dual-phase region of ferrite and austenite or the single-phase region of austenite, subsequent heat treatment enables transformed structures to be obtained and the necessary strength to be obtained. With a temperature lower than this, the strength remarkably falls. The temperature is 700° C. or more so as to make the recrystallization of the soft layer sufficiently proceed and lower the nonrecrystallized fraction and thereby lower the variation of hardness. With a temperature lower than 700° C., the variation of hardness of the soft layer becomes greater. If heating to 900° C. or more, the former γ grain size of the hard layer becomes coarser and the toughness deteriorates, so this is not preferable. The sheet has to be held at the heating temperature for 5 seconds or more. If the holding time is 5 seconds or less, the austenite transformation of the matrix steel sheet insufficiently proceeds and the strength remarkably falls. Further, the soft layer becomes insufficiently recrystallized and the variation of hardness of the surface layer becomes greater. From these viewpoints, the holding time is preferably 10 seconds or more. More preferably, it is 20 seconds or more.

Next, in the cooling, the sheet is cooled from 750° C. to 550° C. or less by an average cooling rate of 100° C./s or less. The lower limit value of the average cooling rate is not particularly limited, but may for example be 2.5° C./s. The reason for making the lower limit value of the average cooling rate 2.5° C./s is to keep ferrite transformation from occurring at the matrix steel sheet and the matrix steel sheet softening. If the average cooling rate is slower than 2.5° C./s, the strength remarkably falls. More preferably it is 5° C./s or more, more preferably 10° C./s or more, still more preferably 20° C./s or more. If 750° C. or more, it becomes remarkably hard for ferrite transformation to occur, so the cooling rate is not limited. With a temperature of 550° C. or less, lower temperature transformed structures are obtained, so the cooling rate is not limited. If cooling by a rate faster than 100° C./s, low temperature transformed structures form at the surface layer as well and variation of hardness is caused, so the sheet is cooled at 100° C./s or less. More preferably the rate is 50° C./s. Still more preferably it is 20° C./s or less.

At 550° C. or less, the sheet may be cooled down to room temperature by a certain cooling rate. By holding this at a temperature of 200° C. to 550° C. or so, the bainite transformation can be promoted and the martensite can be tempered. However, if holding at 300° C. to 550° C. for a long time, there is a possibility of the strength falling, so if holding at this temperature, the holding time is preferably 600 seconds or less.

To make the retained austenite at the middle part in sheet thickness in the high strength steel sheet an area percent of 10% or more and improve the ductility of the high strength steel sheet, instead of the annealing and cooling explained above, the following annealing and cooling are preferably performed. First, in the annealing, the sheet is heated to 700° C. or more and 900° C. or less and held there for 5 seconds or more. The reason for making the temperature 700° C. or more is to make the recrystallization of the softened layer sufficiently proceed so as to lower the nonrecrystallized fraction and reduce the variation of hardness. With a temperature lower than 700° C., the variation of hardness of the softened layer becomes greater. If heating to 900° C. or more, the former γ grain size of the hard layer coarsens and the toughness deteriorates, so this is not preferred. The sheet has to be held at the heating temperature for 5 seconds or more. If the holding time is 5 seconds or less, the austenite transformation of the matrix steel sheet does not sufficiently proceed and the strength remarkably drops. Further, the softened layer becomes insufficiently recrystallized and the variation of hardness of the surface layer becomes greater. From these viewpoints, the holding time is preferably 10 seconds or more. Still more preferably it is 20 seconds or more.

The annealing, for example, is performed by running the rolled double-layer steel sheet through a continuous annealing line. Here, “annealing through a continuous annealing line” includes, first, holding the double-layer steel sheet at a heating temperature of 700° C. or more 900° C. or less heating temperature for 5 seconds or more, then optionally preliminarily cooling the double-layer steel sheet from the heating temperature so that it remains at a preliminary cooling stop temperature of the Bs point of the matrix steel sheet to less than the Ac3 point minus 20° C. for 5 seconds or more and less than 400 seconds. Such a preliminary cooling step may be performed in accordance with need. A subsequent cooling step may also be performed without the preliminary cooling step.

After the optional preliminary cooling step, the annealing on the continuous annealing line includes cooling the double-layer steel sheet until the cooling stop temperature of the Ms of the matrix steel sheet minus 100° C. to less than Bs by an average cooling rate of 10° C./s or more and next making the double-layer steel sheet stop in a temperature region of Ms of the matrix steel sheet minus 100° C. or more, more preferably a temperature region of 300° C. or more and 500° C. or less, for 30 seconds or more and 600 seconds or less. While stopping, the sheet may if necessary be heated and cooled any number of times. To stabilize the retained austenite, this stopping time is important. With the necessary stopping time of less than 30 seconds, it is difficult to obtain 10% or more of retained austenite. On the other hand, if 600 seconds or more, due to the progression of softening in the structures as a whole, sufficient strength becomes difficult to obtain. In the present invention, Ac3, Bs, and Ms are calculated by the following formulas:


Ac3(° C.)=910−203√C+44.7Si−30Mn+700P−20Cu−15.2Ni−11Cr+31.5Mo+400Ti+104V+400Al


Bs(° C.)=820−290C/(1−Sf)−37Si−90Mn−65Cr−50Ni+70Al


Ms(° C.)=541−474C/(1−Sf)−15Si−35Mn−17Cr−17Ni+19Al  (formula 1)

where, C, Si, Mn, P, Cu, Ni, Cr, Mo, Ti, V, and Al are the contents (mass %) of the elements of the matrix steel sheet, while Sf is the area percent of ferrite in the matrix steel sheet.

It is difficult to find the area percent of ferrite in steel sheet, so in the present invention, in calculating Bs and Ms, a sample of the cold rolled sheet before entering the annealing step is taken and annealed by the same temperature history as the annealing step. The area percent of the ferrite found is used.

After that, when performing hot dip galvanization, the plating bath temperature need only be a condition applied in the past. For example, the condition of 440° C. to 550° C. may be applied. Further, after performing the hot dip galvanization, when heating the steel sheet for alloying to prepare hot dip galvannealed steel sheet, the heating temperature of the alloying in that case need only be a condition applied in the past. For example, the condition of 400° C. to 600° C. may be applied. The heating system of alloying is not particularly limited. It is possible to use direct heating by combustion gas, induction heating, direct electrical heating, or another heating system corresponding to the hot dip coating facility from the past.

After the alloying treatment, the steel sheet is cooled to 200° C. or less and if necessary is subjected to skin pass rolling.

When producing electrogalvanized steel sheet, for example, there is the method of performing, as pretreatment for plating, alkali degreasing, rinsing, pickling, and rinsing again, then electrolytically treating the pretreated steel sheet using a solution circulating type electroplating apparatus and using a plating bath comprised of zinc sulfate, sodium sulfate, and sulfuric acid by a current density of 100 A/dm2 or so until reaching a predetermined plating thickness.

Finally, the preferable constituents of the surface layer-use steel sheet will be shown. The steel sheet in the present invention sometimes differs in chemical composition between the soft surface layer and the middle part in sheet thickness. In such a case, the preferable chemical composition in the surface layer-use steel sheet forming the soft surface layer is as follows:

The C content of the surface layer-use steel sheet is preferably 0.9 time or less the C content of the matrix steel sheet. This is so as to lower the hardness of the surface layer-use steel sheet from the hardness of the matrix steel sheet. If greater than 0.9 time, in the finally obtained high strength steel sheet, sometimes the average Vickers hardness of the soft surface layer will not become 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness. More preferably, the C content of the surface layer-use steel sheet is 0.7 time or less the C content of the matrix steel sheet, still more preferably 0.5 time or less, most preferably 0.3 time or less.

The total of the Mn content, Cr content, and Mo content of the surface layer-use steel sheet is preferably 0.9 time or less the total of the Mn content, Cr content, and Mo content of the matrix steel sheet. If the total of the Mn content, Cr content, and Mo content for raising the hardenability is larger than 0.9 time the total of the Mn content, Cr content, and Mo content of the matrix steel sheet, it is easy to form low temperature transformed structures and variation of hardness is caused. More preferably, the total is 0.7 time or less, still more preferably 0.5 time or less, most preferably 0.3 time or less.

The B content of the surface layer-use steel sheet is preferably 0.9 time or less the B content of the matrix steel sheet. If the B content for improving the hardenability is larger than 0.9 time the matrix steel sheet, it is easy to form low temperature transformed structures and variation of hardness is caused. More preferably, the B content is 0.7 time or less, still more preferably 0.5 time or less, most preferably 0.3 time or less.

The total of the Cu content and Ni content of the surface layer-use steel sheet is preferably 0.9 time or less the total of the Cu content and Ni content of the matrix steel sheet. If the total of the Cu content and Ni content for improving the hardenability is larger than 0.9 time the total of the Cu content and Ni content of the matrix steel sheet, it is easy to form low temperature transformed structures and variation of hardness is caused. More preferably, the total is 0.7 time or less, still more preferably 0.5 time or less, most preferably 0.3 time or less.

The surface layer-use steel sheet may contain, in addition to the above elements, Si, P, S, Al, N, Cr, B, Ti, Nb, V, Cu, Ni, O, W, Ta, Sn, Sb, As, Mg, Ca, Y, Zr, La, and Ce. The preferable ranges of composition of the above elements are similar to the preferable ranges of the middle part in sheet thickness.

Next, the method of identification of the steel structures according to the present invention will be explained. Steel structures can be identified by observing the cross-section of the steel sheet parallel to the rolling direction and thickness direction and/or the cross-section vertical to the rolling direction by a power of 500× to 10000×. For example, a sample of the steel sheet is cut out, then the surface polished to a mirror finish by machine polishing, then a Nital reagent is used to reveal the steel structures. After that, the steel structures at the region of a depth from the surface of about ½ of the thickness of the steel sheet are examined using a scanning electron microscope (SEM). Due to this, it is possible to measure the area percent of ferrite of the matrix steel sheet. Further, in the present invention, the area percent of the retained austenite at the middle part in sheet thickness is determined as follows by X-ray measurement. First, the part from the surface of the steel sheet down to ½ of the thickness of the steel sheet is ground away by mechanical polishing and chemical polishing. The chemically polished surface is measured using MoKα rays as the characteristic X rays. Further, from the integrated intensity ratio of the diffraction peaks of (200) and (211) of the body centered cubic lattice (bcc) phases and (200), (220), and (311) of the face centered cubic lattice (fcc) phases, the following formula is used to calculate the area percent of retained austenite at the middle part in sheet thickness:


Sγ=(I200f+I220f+I311f)/(I200b+I211b)×100

(Sγ indicates the area percent of retained austenite at the middle part in sheet thickness, I200f, I220f, and I311f indicate the intensities of the diffraction peaks of (200), (220), and (311) of the fcc phases, and I200b and I211b indicate the intensities of the diffraction peaks of (200) and (211) of the bcc phases.)

EXAMPLES

In the examples, the finished products obtained were tested by a Vickers hardness test, nano-hardness test, tensile test, V-bending test, and notch sensitivity test.

The average Vickers hardness was determined as follows: First, at intervals of 5% of sheet thickness in the sheet thickness direction from the ½ position of sheet thickness toward the surface, the Vickers hardnesses at certain positions in the sheet thickness direction were measured by an indentation load of 100 g. Next, the Vickers hardnesses of a total of five points were measured by an indentation load of 100 g in the same way from that position in the direction vertical to sheet thickness on a line parallel to the rolling direction. The average value of these was determined as the average Vickers hardness at that position in the sheet thickness direction. The intervals of the measurement points aligned in the sheet thickness direction and rolling direction were distances of 4 times or more the indents. When the average Vickers hardness at a certain sheet thickness direction position becomes 0.6 time or less the average Vickers hardness at the similarly measured ½ position of sheet thickness, the surface side from that position is defined as the “soft surface layer”. The average Vickers hardness of the soft surface layer as a whole was found by measuring the Vickers hardness randomly at 10 points in the thus defined soft surface layer and obtaining the average of these.

Further, the method prescribed in the Description was used to find the thickness of the soft surface layer and determine the ratio to the sheet thickness. Similarly, the method prescribed in the Description was used to determine the value of the average hardness change in the sheet thickness direction of the hardness transition zone.

The nano-hardness of the soft surface layer was measured at the ½ position of thickness of the soft surface layer from the surface at 100 points in the direction vertical to sheet thickness. The standard deviation of these values was determined as the nano-hardness standard deviation of the soft surface layer.

The tensile strength TS and elongation (%) were measured in accordance with JIS Z 2241 by preparing a No. 5 test piece described in JIS Z 2201 having a long axis in a direction perpendicular to the rolling direction.

Further, the limit curvature radius R is found by preparing a No. 1 test piece described in JIS Z2204 so that the direction vertical to the rolling direction becomes the longitudinal direction) (bending ridgeline matching rolling direction). A V-bending test was performed based on JIS Z2248. A sample having a soft surface layer at only one surface was bent so that the surface having the soft surface layer became the outside of the bend. The angle of the die and punch was 60° while the radius of the front end of the punch was changed by units of 0.5 mm in the bending test. The radius of the front end of the punch at which bending was possible without cracks being caused was found as the “limit curvature radius R”.

The notch sensitivity is found as follows: First, in the same way as the tensile test, a No. 6 test piece described in JIS Z2201 is prepared. At the middle part of the parallel part, a notch of a depth of 50 μm is introduced. A tensile test is performed at a crosshead speed of 100 mm/min and 0.1 mm/min. The ratio of the tensile strength at the time of tension by a crosshead speed of 100 mm/min (σ high speed) and the tensile strength at the time of tension by a crosshead speed of 0.1 mm/min (σ low speed) (σ high speed/σ low speed) is used as an indicator of the notch sensitivity. If the σ high speed/σ low speed is more than 1.0, it is judged that the notch sensitivity is low and the notch sensitivity can be eased. On the other hand, if the σ high speed/σ low speed becomes 1.0, it can be judged that the notch sensitivity is high and the sheet easily fractures without regard to the tensile rate.

Example A

A continuously cast slab of a thickness of 20 mm having each of the chemical compositions shown in Table 1 (matrix steel sheet) was ground at its surfaces to remove surface oxides, then was superposed with a surface layer-use steel sheet having the chemical composition shown in Table 1 at one surface or both surfaces by arc welding. The ratio of the thickness of the surface layer-use steel sheet to the sheet thickness was as shown in “ratio of soft surface layer (one side) (%)” of Table 1. This was hot rolled under conditions of a heating temperature, finishing temperature, and coiling temperature shown in Table 2 to obtain a multilayer hot rolled steel sheet. In the case of a test material having the hot rolled steel sheet as the finished product, the holding time at 700° C. to 500° C. in the hot rolling was intentionally controlled to the value shown in Table 2. If having a cold rolled steel sheet as the finished product, after that, the sheet was pickled, cold rolled by 50%, and annealed under the conditions shown in Table 2.

When the obtained products were measured for chemical compositions at positions of 2% of the sheet thickness from the surface layer and for chemical compositions at ½ positions of sheet thickness, there were substantially no changes from the chemical compositions of the matrix steel sheets and steel sheets for surface layer use shown in Table 1.

TABLE 1 Matrix steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni a 0.310 1.10 2.10 0.001 0.001 b 0.510 2.00 2.00 0.002 0.001 c 0.790 0.90 0.50 0.001 0.001 d 0.310 2.42 2.00 0.002 0.002 e 0.400 0.10 8.00 0.002 0.002 f 0.400 0.10 2.00 0.002 0.002 1.00 1.00 0.002 g 0.490 0.50 3.10 0.001 0.001 0.100 0.100 0.10 h 0.510 0.60 3.00 0.001 0.001 0.10 0.10 i 0.300 0.60 3.10 0.001 0.001 j 0.290 0.60 1.00 0.001 0.001 k 0.300 0.60 2.00 0.001 0.001 1.00 l 0.310 0.60 2.00 0.001 0.001 0.001 m 0.300 0.60 2.00 0.001 0.001 0.10 Surface layer-use steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni a 0.001 1.10 0.50 0.001 0.001 b 0.002 0.05 0.20 0.002 0.001 c 0.250 0.90 0.40 0.001 0.001 d 0.001 1.50 0.02 0.001 0.005 e 0.050 1.51 0.02 0.002 0.010 f 0.050 0.49 1.00 0.002 0.010 0.50 0.50 0.001 g 0.010 1.51 1.00 0.002 0.010 0.050 0.050 0.05 h 0.050 1.51 1.00 0.002 0.010 0.05 0.05 i 0.400 0.50 1.1 0.001 0.005 j 0.110 0.50 2 0.001 0.005 k 0.100 0.50 2 0.001 0.005 5 l 0.100 0.50 1 0.001 0.005 0.002 m 0.110 0.50 1 0.001 0.005 0.5 Ratio of surface layer-use steel sheet to matrix steel sheet Steel type C Mn + Cr + Mo B Cu + Ni Ratio of surface layer-use (one side) (%) Ac3 a 0.0 0.2 25 784 b 0.0 0.1 15 795 c 0.3 0.8 15 755 d 0.0 0.0 15 847 e 0.1 0.0 15 547 f 0.1 0.5 0.33 15 748 g 0.0 0.3 15 748 h 0.1 0.3 0.5 15 699 i 1.3 0.4 15 733 j 0.4 2.0 15 798 k 0.3 2.3 15 755 l 0.3 0.5 2.00 15 764 m 0.4 0.5 5   15 765 * Empty fields show elements not intentionally added.

TABLE 2 Hot rolling conditions Rough Sheet thickness Time Steel Steel Heating rolling reduction rate between Rolling Class No. type sheet temp. (° C.) temp. (° C.) per pass (%) passes (s) operations Inv. ex. 1 a Hot rolled steel sheet 1200 1190 17 9 5 Inv. ex. 2 a Cold rolled steel sheet 1200 1200 23 8 3 Inv. ex. 3 b Hot rolled steel sheet 1200 1170 41 9 2 Comp. ex. 4 b Hot rolled steel sheet 1200 1110 13 8 3 Inv. ex. 5 b Cold rolled steel sheet 1100 1100 24 3 4 Comp. ex. 6 b Cold rolled steel sheet 1100 1100 36 10  5 Comp. ex. 7 b Cold rolled steel sheet 1100 1100 37 4 3 Inv. ex. 8 b Cold rolled steel sheet 1100 1100 34 5 3 Inv. ex. 9 b Cold rolled steel sheet 1100 1100 17 6 5 Comp. ex. 10 b Cold rolled steel sheet 1100 1100 35 8 4 Inv. ex. 11 b Hot dip galvanized steel sheet 1100 1100 26 5 3 Inv. ex. 12 b Hot dip galvannealed 1100 1100 45 10  2 steel sheet steel sheet Inv. ex. 13 b Electrogalvanized steel sheet 1100 1100 18 10  4 Inv. ex. 14 c Hot rolled steel sheet 1200 1100 29 9 3 Inv. ex. 15 c Cold rolled steel sheet 1100 1100 45 10  3 Inv. ex. 16 d Hot rolled steel sheet 1100 1100 38 9 3 Inv. ex. 17 d Cold rolled steel sheet 1100 1100 43 6 4 Inv. ex. 18 e Hot rolled steel sheet 1100 1100 15 10  3 Inv. ex. 19 e Cold rolled steel sheet 1100 1100 29 10  5 Inv. ex. 20 f Hot rolled steel sheet 1100 1100 37 6 3 Inv. ex. 21 f Cold rolled steel sheet 1100 1100 13 5 5 Inv. ex. 22 g Hot rolled steel sheet 1100 1100 36 4 5 Inv. ex. 23 g Cold rolled steel sheet 1100 1100 18 5 3 Inv. ex. 24 h Hot rolled steel sheet 1100 1100 20 10  2 Inv. ex. 25 h Cold rolled steel sheet 1100 1100 23 7 4 Comp. ex. 26 i Hot rolled steel sheet 1100 1100 34 9 2 Comp. ex. 27 i Cold rolled steel sheet 1100 1100 30 7 5 Inv. ex. 28 a Hot rolled steel sheet 1200 1170 22 6 2 Inv. ex. 29 a Cold rolled steel sheet 1200 1100 13 5 5 Inv. ex. 30 b Hot rolled steel sheet 1200 1170 14 3 3 Inv. ex. 31 b Cold rolled steel sheet 1100 1100 42 4 4 Inv. ex. 32 c Hot rolled steel sheet 1200 1180 44 8 5 Inv. ex. 33 c Cold rolled steel sheet 1100 1100 42 3 5 Inv. ex. 34 d Hot rolled steel sheet 1100 1100 45 10  4 Inv. ex. 35 d Cold rolled steel sheet 1100 1100 17 10  4 Comp. ex. 36 c Cold rolled steel sheet 1100 1100 39 9 1 Comp. ex. 37 c Cold rolled steel sheet 1100 1100 16 2 4 Comp. ex. 38 c Cold rolled steel sheet 1100 1000 20 6 5 Comp. ex. 39 c Cold rolled steel sheet 1100 1100 4 8 5 Comp. ex. 40 c Cold rolled steel sheet 1100 1100 60 3 2 Comp. ex. 41 c Cold rolled steel sheet 1100 1100 30 1 2 Annealing conditions Hot rolling conditions 750° C. to 550° C. Finishing 700° C. to 500° C. Coiling Heating Holding average cooling Class No. temp. (° C.) holding time (s) temp. (° C.) temp. (° C.) time (s) rate (° C./s) Inv. ex. 1 880 10 400 Inv. ex. 2 880 400 750 120 10 Inv. ex. 3 890 20 200 Comp. ex. 4 890 1 200 Inv. ex. 5 930 600 820 150 20 Comp. ex. 6 930 600 650 150 20 Comp. ex. 7 930 600 820 2 20 Inv. ex. 8 930 600 820  10 20 Inv. ex. 9 930 600 820 150  2 Comp. ex. 10 930 600 820 150 200 Inv. ex. 11 930 600 820 150 20 Inv. ex. 12 930 600 820 150 20 Inv. ex. 13 930 600 820 150 20 Inv. ex. 14 900 30 100 Inv. ex. 15 930 700 850  60  5 Inv. ex. 16 930 20 50 Inv. ex. 17 930 700 850  30 10 Inv. ex. 18 920 10 300 Inv. ex. 19 930 700 850  30 10 Inv. ex. 20 930 40 500 Inv. ex. 21 920 700 850 200 20 Inv. ex. 22 930 30 500 Inv. ex. 23 920 700 850 180 20 Inv. ex. 24 930 30 300 Inv. ex. 25 930 700 850 180 30 Comp. ex. 26 920 20 300 Comp. ex. 27 930 700 820 150 50 Inv. ex. 28 900 15 300 Inv. ex. 29 900 600 830 250 10 Inv. ex. 30 900 30 200 Inv. ex. 31 910 600 820 150 10 Inv. ex. 32 910 25 200 Inv. ex. 33 910 600 840  60 10 Inv. ex. 34 910 15 50 Inv. ex. 35 910 600 840  60  5 Comp. ex. 36 930 700 850  70 15 Comp. ex. 37 930 700 850  60 15 Comp. ex. 38 930 700 850  60 15 Comp. ex. 39 930 700 850  60 15 Comp. ex. 40 930 700 850  60 15 Comp. ex. 41 930 700 850  60 15 Hardness Soft surface Ratio of soft A B layer surface layer Sheet thickness ½ Soft surface layer nano-hardness (one side) to average Vickers average Vickers standard sheet thickness Class No. hardness (Hv) hardness (Hv) B/A deviation (%) Inv. ex. 1 590 160 0.27 0.4 23 Inv. ex. 2 600 160 0.27 0.4 23 Inv. ex. 3 700 170 0.24 0.5 13 Comp. ex. 4 700 170 0.24 0.9 13 Inv. ex. 5 700 180 0.26 0.5 13 Comp. ex. 6 550 200 0.36 0.9 13 Comp. ex. 7 600 200 0.33 0.9 13 Inv. ex. 8 650 190 0.29 0.6 13 Inv. ex. 9 500 190 0.38 0.6 13 Comp. ex. 10 700 220 0.31 0.9 13 Inv. ex. 11 690 170 0.25 0.4 13 Inv. ex. 12 680 170 0.25 0.4 13 Inv. ex. 13 700 190 0.27 0.5 13 Inv. ex. 14 750 420 0.56 0.5 13 Inv. ex. 15 730 430 0.59 0.5 13 Inv. ex. 16 600 170 0.28 0.4 13 Inv. ex. 17 590 160 0.27 0.4 13 Inv. ex. 18 680 250 0.37 0.5 13 Inv. ex. 19 660 250 0.38 0.5 13 Inv. ex. 20 680 240 0.35 0.6 13 Inv. ex. 21 680 240 0.35 0.6 13 Inv. ex. 22 720 240 0.33 0.6 13 Inv. ex. 23 710 250 0.35 0.6 13 Inv. ex. 24 770 290 0.38 0.6 13 Inv. ex. 25 750 290 0.39 0.7 13 Comp. ex. 26 600 690 1.15 0.9 13 Comp. ex. 27 580 680 1.17 0.9 13 Inv. ex. 28 580 160 0.28 0.4 23 Inv. ex. 29 600 150 0.25 0.4 23 Inv. ex. 30 700 170 0.24 0.5 13 Inv. ex. 31 690 170 0.25 0.5 13 Inv. ex. 32 750 430 0.57 0.5 13 Inv. ex. 33 740 420 0.57 0.5 13 Inv. ex. 34 600 160 0.27 0.4 13 Inv. ex. 35 600 160 0.27 0.4 13 Comp. ex. 36 740 440 0.59 0.9 13 Comp. ex. 37 740 440 0.59 0.9 13 Comp. ex. 38 740 430 0.58 0.9 13 Comp. ex. 39 740 440 0.59 0.9 13 Comp. ex. 40 740 430 0.58 0.9 13 Comp. ex. 41 740 440 0.59 0.9 13 Notch Mechanical properties tensile Limit bending Sheet test Tensile strength radius R thickness Softened σ high speed/ Class No. (MPa) (mm) (mm) part σ low speed Inv. ex. 1 1670 1 2.4 Both surfaces 1.2 Inv. ex. 2 1690 1 1.2 Both surfaces 1.3 Inv. ex. 3 1780 1 2.4 Both surfaces 1.3 Comp. ex. 4 1790 2 2.4 Both surfaces 1.3 Inv. ex. 5 1790 1 1.2 Both surfaces 1.2 Comp. ex. 6 1600 2 1.2 Both surfaces 1.3 Comp. ex. 7 1620 2 1.2 Both surfaces 1.3 Inv. ex. 8 1670   1.5 1.2 Both surfaces 1.3 Inv. ex. 9 1500   1.5 1.2 Both surfaces 1.2 Comp. ex. 10 1800 2 1.2 Both surfaces 1.5 Inv. ex. 11 1780 1 1.2 Both surfaces 1.3 Inv. ex. 12 1770 1 1.2 Both surfaces 1.2 Inv. ex. 13 1790 1 1.2 Both surfaces 1.5 Inv. ex. 14 2100 1 2.4 Both surfaces 1.3 Inv. ex. 15 2100 1 1.2 Both surfaces 1.2 Inv. ex. 16 1710 1 2.6 Both surfaces 1.2 Inv. ex. 17 1670 1 1.2 Both surfaces 1.2 Inv. ex. 18 1920 1 2.8 Both surfaces 1.2 Inv. ex. 19 1900 1 1.6 Both surfaces 1.3 Inv. ex. 20 1930   1.5 2 Both surfaces 1.4 Inv. ex. 21 1950   1.5 1 Both surfaces 1.2 Inv. ex. 22 2100   1.5 2.4 Both surfaces 1.5 Inv. ex. 23 2080   1.5 1.6 Both surfaces 1.2 Inv. ex. 24 2270   1.5 2.8 Both surfaces 1.5 Inv. ex. 25 2250   1.5 0.8 Both surfaces 1.2 Comp. ex. 26 2160   2.5 2.4 Both surfaces 1.0 Comp. ex. 27 2130   2.5 1.6 Both surfaces 1.0 Inv. ex. 28 1710 1 2.4 One surface 1.2 Inv. ex. 29 1700 1 1.6 One surface 1.5 Inv. ex. 30 1810 1 2.4 One surface 1.5 Inv. ex. 31 1830 1 1.6 One surface 1.5 Inv. ex. 32 2200 1 2.4 One surface 1.2 Inv. ex. 33 2200 1 1.6 One surface 1.3 Inv. ex. 34 1770 1 2.4 One surface 1.2 Inv. ex. 35 1720 1 1.6 One surface 1.1 Comp. ex. 36 2200 3 1.6 Both surfaces 1.2 Comp. ex. 37 2150 3 1.6 Both surfaces 1.3 Comp. ex. 38 2120 3 2.6 Both surfaces 1.2 Comp. ex. 39 2130 3 3.6 Both surfaces 1.3 Comp. ex. 40 2120 3 4.6 Both surfaces 1.2 Comp. ex. 41 2140 3 5.6 Both surfaces 1.2

If referring to Table 2, for example, in the steel sheets of Comparative Examples 4, 6, 7, and 10, it is learned that the requirement of the average Vickers hardness of the soft surface layer being 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness was satisfied, but the nano-hardness standard deviation of the soft surface layer was 0.9, i.e., the requirement of being 0.8 or less was not satisfied. As a result, in the steel sheets of these comparative examples, the limit curvature radius R was 2.5 mm or 2 mm. In contrast to this, in the steel sheets in the invention examples of the present invention satisfying the two requirements, the limit curvature radius R was less than 2 mm, in particular, was 1.5 mm or 1 mm. For this reason, it was learned that by suppressing the variation of hardness of the soft surface layer to within a specific range, it is possible to remarkably improve the bendability of the steel sheet compared with steel sheet just combining a middle part in sheet thickness and a soft surface layer softer than the same.

Further, if referring to the hot rolled steel sheet of Comparative Example 4, if making the holding time at 700° C. to 500° C. in the cooling process after hot rolling 1 second, the nano-hardness standard deviation of the soft surface layer was 0.9, and the limit curvature radius R was 2 mm. In contrast to this, in the hot rolled steel sheet of Invention Example 3 prepared in the same way as Comparative Example 4 except for making the holding time 20 seconds, the nano-hardness standard deviation of the soft surface layer was 0.5, and the limit curvature radius R was 1 mm.

Further, if referring to the cold rolled steel sheet of Invention Example 5, it was learned that by suitably selecting the temperature and the holding time at the time of annealing so as to satisfy the requirement of a temperature of the Ac3 point minus 50° C. or more and 700° C. or more and 900° C. or less and 5 seconds or more, it is possible to suppress variation of hardness of the soft surface layer (nano-hardness standard deviation of soft surface layer: 0.5) and as a result to remarkably improve the bendability of the cold rolled steel sheet (limit curvature radius R of 1 mm). On the other hand, in the cold rolled steel sheets of Comparative Examples 6 and 7 not satisfying the above requirement, the nano-hardness standard deviation of the soft surface layer was 0.9 and the limit curvature radius R was 2 mm.

In addition, in the cold rolled steel sheet of Invention Example 9, the average cooling rate at the time of annealing was 2° C./s and the tensile strength was 1500 MPa. On the other hand, in the cold rolled steel sheet of Invention Example 8 using the same steel type “b”, by controlling that average cooling rate to 20° C./s, it was possible to achieve a tensile strength higher than 1670 MPa.

Further, in steel sheet manufactured by hot rolling without rough rolling being performed two times or more under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% to less than 50%, and a time between passes of 3 seconds or more, the limit curvature radius R was high and/or the bending load was low and a sufficient bendability could not be achieved. Further, in all of the steel sheets according to the invention examples of the present invention, the value of a high speed/α low speed was more than 1.0, therefore it was possible to suppress the notch effect.

Example B: Formation of Hardness Transition Zone

A continuously cast slab of a thickness of 20 mm having each of the chemical compositions shown in Table 3 (matrix steel sheet) was ground at its surfaces to remove surface oxides, then was superposed with surface layer-use steel sheet having the chemical compositions shown in Table 1 at one surface or both surfaces by arc welding. The ratio of the thickness of the surface layer-use steel sheet to the sheet thickness was as shown in “ratio of surface layer-use steel sheet (one side) (%)” of Table 3. This was hot rolled under conditions of a heating temperature, heating time, finishing temperature, and coiling temperature shown in Table 4 to obtain a multilayer hot rolled steel sheet. In the case of a test material having the hot rolled steel sheet as the finished product, the holding time at 700° C. to 500° C. of hot rolling was intentionally controlled to the value shown in Table 4. If having a cold rolled steel sheet as the finished product, after that, the sheet was pickled, cold rolled by 50%, and annealed under the conditions shown in Table 4.

When the obtained products were measured for chemical compositions at positions of 2% of the sheet thickness from the surface layer and chemical compositions at ½ positions of sheet thickness, there were substantially no changes from the chemical compositions of the matrix steel sheets and steel sheets for surface layer use shown in Table 3.

TABLE 3 Matrix steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni a′ 0.310 1.10 2.10 0.001 0.001 b′ 0.510 2.00 2.00 0.002 0.001 c′ 0.790 0.90 0.50 0.001 0.001 d′ 0.310 2.42 2.00 0.002 0.002 e′ 0.400 0.10 8.00 0.002 0.002 f′ 0.400 0.10 2.00 0.002 0.002 1.00 1.00 0.002 g′ 0.490 0.50 3.10 0.001 0.001 0.100 0.100 0.10 h′ 0.510 0.60 3.00 0.001 0.001 0.10 0.10 i′ 0.300 0.60 3.10 0.001 0.001 j′ 0.290 0.60 1.00 0.001 0.001 k′ 0.300 0.60 2.00 0.001 0.001 1.00 l′ 0.310 0.60 2.00 0.001 0.001 0.001 m′ 0.300 0.60 2.00 0.001 0.001 0.10 Surface layer-use steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni a′ 0.002 1.05 0.60 0.001 0.002 b′ 0.003 0.05 0.30 0.003 0.001 c′ 0.250 0.90 0.40 0.001 0.001 d′ 0.002 1.50 0.02 0.002 0.005 e′ 0.045 1.51 0.02 0.002 0.010 f′ 0.050 0.50 1.10 0.002 0.002 0.50 0.60 0.001 g′ 0.005 1.50 1.10 0.003 0.010 0.600 0.050 0.05 h′ 0.050 1.50 1.00 0.002 0.002 0.06 0.05 i′ 0.405 0.30 1.2 0.002 0.005 j′ 0.110 0.20 2 0.001 0.002 k′ 0.105 0.40 2 0.001 0.001 5 l′ 0.100 0.60 1.1 0.002 0.002 0.002 m′ 0.100 0.50 1.1 0.001 0.005 0.5 Ratio of surface layer-use steel sheet to matrix steel sheet Steel type C Mn + Cr + Mo B Cu + Ni Ratio of surface layer-use (one side) (%) Ac3 a′ 0.0 0.3 25 783 b′ 0.0 0.2 15 794 c′ 0.3 0.8 15 755 d′ 0.0 0.0 15 845 e′ 0.1 0.0 15 546 f′ 0.1 0.6 0.33 15 747 g′ 0.0 0.4 15 668 h′ 0.1 0.3 0.55 15 698 i′ 1.4 0.4 15 733 j′ 0.4 2.0 15 798 k′ 0.4 2.3 15 755 l′ 0.3 0.6 2.00 15 764 m′ 0.3 0.6 5   15 764 * Empty fields show elements not intentionally added.

TABLE 4 Hot rolling conditions Rough Rate of reduction Time Steel Steel Heating Heating rolling of sheet thickness between Class No. type sheet temp. (° C.) time (min) temp. (° C.) per pass (%) passes (s) Inv. ex. 101 a′ Hot rolled steel sheet 1100 120 1100 20 5 Inv. ex. 102 a′ Cold rolled steel sheet 1100 120 1100 30 3 Inv. ex. 103 b′ Hot rolled steel sheet 1200 150 1140 23 5 Comp. ex. 104 b′ Hot rolled steel sheet 1200 150 1200 22 5 Inv. ex. 105 b′ Cold rolled steel sheet 1200 150 1140 35 8 Comp. ex. 106 b′ Cold rolled steel sheet 1200 150 1170 11 8 Comp. ex. 107 b′ Cold rolled steel sheet 1200 150 1150 39 7 Inv. ex. 108 b′ Cold rolled steel sheet 1200 150 1200 23 9 Inv. ex. 109 b′ Cold rolled steel sheet 1200 150 1160 39 3 Inv. ex. 110 b′ Cold rolled steel sheet 1340 150 1200 22 7 Comp. ex. 111 b′ Cold rolled steel sheet 1200 150 1150 41 5 Inv. ex. 112 b′ Cold rolled steel sheet 1200 100 1190 15 9 Inv. ex. 113 b′ Hot dip galvanized steel sheet 1200 150 1110 43 3 Inv. ex. 114 b′ Hot dip galvannealed 1200 150 1190 34 4 steel sheet steel sheet Inv. ex. 115 b′ Electrogalvanized steel sheet 1200 150 1100 27 9 Inv. ex. 116 c′ Hot rolled steel sheet 1200 300 1140 36 7 Inv. ex. 117 c′ Cold rolled steel sheet 1200 300 1160 31 6 Inv. ex. 118 d′ Hot rolled steel sheet 1150 300 1140 44 5 Inv. ex. 119 d′ Cold rolled steel sheet 1150 300 1130 44 7 Inv. ex. 120 e′ Hot rolled steel sheet 1150 300 1130 13 4 Inv. ex. 121 e′ Cold rolled steel sheet 1150 300 1140 21 6 Inv. ex. 122 f′ Hot rolled steel sheet 1150 300 1140 45 5 Inv. ex. 123 f′ Cold rolled steel sheet 1150 300 1130 36 7 Inv. ex. 124 g′ Hot rolled steel sheet 1150 300 1140 19 8 Inv. ex. 125 g′ Cold rolled steel sheet 1150 300 1130 45 7 Inv. ex. 126 h′ Hot rolled steel sheet 1150 300 1120 41 9 Inv. ex. 127 h′ Cold rolled steel sheet 1150 300 1110 25 3 Comp. ex. 128 i′ Hot rolled steel sheet 1150 300 1130 4 4 Comp. ex. 129 i′ Cold rolled steel sheet 1150 300 1140 25 2 Inv. ex. 130 a′ Hot rolled steel sheet 1200 150 1130 45 8 Inv. ex. 131 a′ Cold rolled steel sheet 1200 150 1140 41 8 Inv. ex. 132 b′ Hot rolled steel sheet 1200 150 1160 19 8 Inv. ex. 133 b′ Cold rolled steel sheet 1200 150 1140 14 10  Inv. ex. 134 c′ Hot rolled steel sheet 1200 150 1190 34 6 Inv. ex. 135 c′ Cold rolled steel sheet 1200 150 1140 41 4 Inv. ex. 136 d′ Hot rolled steel sheet 1200 150 1120 41 4 Inv. ex. 137 d′ Cold rolled steel sheet 1200 150 1130 35 4 Comp. ex. 138 d′ Cold rolled steel sheet 1200 150 1000 35 10  Comp. ex. 139 d′ Cold rolled steel sheet 1200 150 1200 4 5 Comp. ex. 140 d′ Cold rolled steel sheet 1200 150 1200 65 5 Comp. ex. 141 d′ Cold rolled steel sheet 1200 150 1200 35 2 Comp. ex. 142 d′ Cold rolled steel sheet 1200 150 1200 30 4 Comp. ex. 143 c′ Cold rolled steel sheet 1200 1100  1090 25 3 Comp. ex. 144 c′ Cold rolled steel sheet 1200 1100  1200 30 2 Annealing conditions Hot rolling conditions 750° C. to 550° C. Rolling Finishing 700° C. to 500° C. Coiling Heating Holding average cooling Class No. operations temp. (° C.) holding time (s) temp. (° C.) temp. (° C.) time (s) rate (° C./s) Inv. ex. 101 5 890 20 400 Inv. ex. 102 2 890 500 780 150   10 Inv. ex. 103 5 900 30 300 Comp. ex. 104 3 900 1 200 Inv. ex. 105 5 920 650 800 120   10 Comp. ex. 106 5 920 650 650 120   10 Comp. ex. 107 4 920 650 800 2  10 Inv. ex. 108 4 930 650 830 10  10 Inv. ex. 109 5 930 650 830 120   2 Inv. ex. 110 2 930 650 830 120   2 Comp. ex. 111 3 930 650 830 120  100 Inv. ex. 112 4 920 650 830 120  100 Inv. ex. 113 3 930 650 820 120  100 Inv. ex. 114 3 940 650 820 120  100 Inv. ex. 115 5 940 650 820 120  100 Inv. ex. 116 4 900 10 200 Inv. ex. 117 4 900 650 840 60  5 Inv. ex. 118 4 940 20 100 Inv. ex. 119 2 930 700 820 60  10 Inv. ex. 120 3 920 20 50 Inv. ex. 121 4 910 600 830 60  10 Inv. ex. 122 2 910 30 500 Inv. ex. 123 5 910 600 850 30  20 Inv. ex. 124 5 910 30 400 Inv. ex. 125 3 920 600 850 30  20 Inv. ex. 126 2 930 20 300 Inv. ex. 127 4 930 600 850 30  50 Comp. ex. 128 8 930 10 300 Comp. ex. 129 3 930 650 830 150   50 Inv. ex. 130 3 910 20 100 Inv. ex. 131 3 910 600 840 30 100 Inv. ex. 132 2 910 20 100 Inv. ex. 133 5 910 650 820 150  100 Inv. ex. 134 5 910 20 50 Inv. ex. 135 3 900 650 810 60 100 Inv. ex. 136 5 900 10 50 Inv. ex. 137 4 900 650 810 60 100 Comp. ex. 138 3 900 650 810 60 100 Comp. ex. 139 8 900 650 810 60 100 Comp. ex. 140 1 900 650 810 60 100 Comp. ex. 141 4 900 650 810 60 100 Comp. ex. 142 1 900 650 810 60 100 Comp. ex. 143 3 930 700 850 70  15 Comp. ex. 144 3 930 700 850 60  15 Hardness A B Soft surface layer Average hardness Sheet thickness ½ Soft surface layer nano-hardness change of hardness average Vickers average Vickers standard transition zone Class No. hardness (Hv) hardness (Hv) B/A deviation (ΔHv/mm) Inv. ex. 101 600 170 0.28 0.4 1792 Inv. ex. 102 600 160 0.27 0.4 1833 Inv. ex. 103 690 170 0.25 0.5 2167 Comp. ex. 104 700 180 0.26 0.9 2156 Inv. ex. 105 690 190 0.28 0.5 2670 Comp. ex. 106 540 250 0.46 0.9 2655 Comp. ex. 107 600 240 0.40 0.9 2661 Inv. ex. 108 640 190 0.30 0.4 2269 Inv. ex. 109 480 190 0.40 0.6 2243 Inv. ex. 110 480 180 0.38 0.6  815 Comp. ex. 111 690 230 0.33 0.9 2205 Inv. ex. 112 690 220 0.32 0.6 5633 Inv. ex. 113 700 180 0.26 0.5 2266 Inv. ex. 114 700 170 0.24 0.5 2261 Inv. ex. 115 700 180 0.26 0.5 2243 Inv. ex. 116 750 420 0.56 0.5 1010 Inv. ex. 117 730 420 0.58 0.5 1750 Inv. ex. 118 600 170 0.28 0.4 1792 Inv. ex. 119 590 160 0.27 0.4 2688 Inv. ex. 120 680 250 0.37 0.5 1933 Inv. ex. 121 660 250 0.38 0.5 2563 Inv. ex. 122 680 260 0.38 0.6 1756 Inv. ex. 123 680 260 0.38 0.6 2625 Inv. ex. 124 710 240 0.34 0.5 1958 Inv. ex. 125 710 250 0.35 0.5 2875 Inv. ex. 126 760 280 0.37 0.6 2000 Inv. ex. 127 740 280 0.38 0.7 2875 Comp. ex. 128 600 680 1.13 0.9 Comp. ex. 129 580 670 1.16 0.9 Inv. ex. 130 580 160 0.28 0.4 1750 Inv. ex. 131 590 150 0.25 0.4 2750 Inv. ex. 132 700 160 0.23 0.5 2250 Inv. ex. 133 680 170 0.25 0.5 4663 Inv. ex. 134 750 410 0.55 0.5 1123 Inv. ex. 135 730 410 0.56 0.5 1649 Inv. ex. 136 590 160 0.27 0.5 1792 Inv. ex. 137 590 160 0.27 0.5 2688 Comp. ex. 138 590 160 0.27 0.9 5300 Comp. ex. 139 590 160 0.27 0.9 5200 Comp. ex. 140 590 160 0.27 0.9 5400 Comp. ex. 141 590 160 0.27 0.9 5100 Comp. ex. 142 590 160 0.27 0.9 5200 Comp. ex. 143 730 430 0.59 0.9 5100 Comp. ex. 144 730 420 0.58 0.9 5300 Ratio of soft Notch surface layer Mechanical properties tensile (one side) to Tensile Limit bending Sheet test sheet thickness strength radius R thickness Softened σ high speed/ Class No. (%) (MPa) (mm) (mm) part σ low speed Inv. ex. 101 20 1680 1 2.4 Both surfaces 1.2 Inv. ex. 102 20 1690 1 2.4 Both surfaces 1.3 Inv. ex. 103 10 1790 1 2.4 Both surfaces 1.2 Comp. ex. 104 10 1790 2 2.4 Both surfaces 1.5 Inv. ex. 105 10 1800 1 1.2 Both surfaces 1.2 Comp. ex. 106 10 1600 2 1.2 Both surfaces 1.2 Comp. ex. 107 10 1640 2 1.2 Both surfaces 1.5 Inv. ex. 108 10 1650 1 1.2 Both surfaces 1.5 Inv. ex. 109 10 1470 1 1.2 Both surfaces 1.3 Inv. ex. 110 10 1460 1 1.2 Both surfaces 1.2 Comp. ex. 111 10 1790 2 1.2 Both surfaces 1.2 Inv. ex. 112 10 1800   1.5 1.2 Both surfaces 1.4 Inv. ex. 113 10 1780 1 1.2 Both surfaces 1.4 Inv. ex. 114 10 1780 1 1.2 Both surfaces 1.3 Inv. ex. 115 10 1800 1 1.2 Both surfaces 1.3 Inv. ex. 116 10 2400 1 2.6 Both surfaces 1.3 Inv. ex. 117 10 2300 1 0.8 Both surfaces 1.3 Inv. ex. 118 10 1710 1 2.4 Both surfaces 1.4 Inv. ex. 119 10 1670 1 1.6 Both surfaces 1.2 Inv. ex. 120 10 1920 1 2.4 Both surfaces 1.5 Inv. ex. 121 10 1900 1 1.6 Both surfaces 1.2 Inv. ex. 122 10 1940 1 2.4 Both surfaces 1.2 Inv. ex. 123 10 1960 1 1.6 Both surfaces 1.5 Inv. ex. 124 10 2080 1 2.4 Both surfaces 1.3 Inv. ex. 125 10 2070 1 1.6 Both surfaces 1.5 Inv. ex. 126 10 2250 1 2.4 Both surfaces 1.4 Inv. ex. 127 10 2230 1 1.6 Both surfaces 1.5 Comp. ex. 128 10 2150   2.5 2.4 Both surfaces 1.0 Comp. ex. 129 10 2120   2.5 1.6 Both surfaces 1.0 Inv. ex. 130 20 1710 1 2.4 One surface 1.4 Inv. ex. 131 20 1690 1 1.6 One surface 1.2 Inv. ex. 132 10 1810 1 2.4 One surface 1.2 Inv. ex. 133 10 1830 1 1.6 One surface 1.4 Inv. ex. 134 10 2440 1 2.4 One surface 1.2 Inv. ex. 135 10 2350 1 1.6 One surface 1.2 Inv. ex. 136 10 1760 1 2.4 One surface 1.4 Inv. ex. 137 10 1750 1 1.6 One surface 1.5 Comp. ex. 138 10 1780   2.5 1.6 One surface 1.1 Comp. ex. 139 10 1790   2.5 1.6 One surface 1.3 Comp. ex. 140 10 1800   3.0 1.6 One surface 1.5 Comp. ex. 141 10 1790   2.5 1.6 One surface 1.2 Comp. ex. 142 10 1790   2.5 1.6 One surface 1.5 Comp. ex. 143 13 2200   3.0 1.6 Both surfaces 1.1 Comp. ex. 144 13 2150   3.0 1.6 Both surfaces 1.1

If referring to Table 4, for example, in the steel sheets of Comparative Examples 104, 106, 107, and 111, the requirement of the average Vickers hardness of the soft surface layer being 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness was satisfied and further the requirement of the average hardness change in the sheet thickness direction of the hardness transition zone being 5000 (ΔHv/mm) or less was satisfied, but it was learned that the nano-hardness standard deviation of the soft surface layer was 0.9, i.e., the requirement of being 0.8 or less was not satisfied. As a result, in the steel sheets of these comparative examples, the limit curvature radius R was 2.5 mm or 2 mm. On the other hand, in Invention Example 112, the requirement of the average Vickers hardness of the soft surface layer being 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness was satisfied and further the requirement of the nano-hardness standard deviation of the soft surface layer being 0.8 or less was satisfied, but it was learned that the average hardness change in the sheet thickness direction of the hardness transition zone was 5633 (ΔHv/mm), i.e., more than 5000 (ΔHv/mm). As a result, in the steel sheet of Invention Example 112, the limit curvature radius R was 1.5 mm. In contrast to this, in the steel sheets of the invention examples satisfying the two requirements of “the average Vickers hardness of the soft surface layer being 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness” and “the nano-hardness standard deviation of the soft surface layer being 0.8 or less” and having “the average hardness change in the sheet thickness direction of the hardness transition zone of 5000 (ΔHv/mm) or less”, the limit curvature radius R was 1 mm. For this reason, it was learned that by controlling both the variation of hardness of the soft surface layer and the average hardness change in the sheet thickness direction of the hardness transition zone to within specific ranges, it is possible to remarkably improve the bendability of the steel sheet compared with steel sheet just combining a middle part in sheet thickness and a soft surface layer softer than the same in which only one of the variation of hardness of the soft surface layer and the average hardness change in the sheet thickness direction of the hardness transition zone is controlled to within a specific range.

Further, if referring to the hot rolled steel sheet of Comparative Example 104, if making the holding time at 700° C. to 500° C. in the cooling process after hot rolling 1 second, the nano-hardness standard deviation of the soft surface layer was 0.9 and the limit curvature radius R was 2 mm. In contrast to this, in the hot rolled steel sheet of Invention Example 103 prepared in the same way as Comparative Example 104 except for making the holding time 30 seconds and the coiling temperature 300° C., the nano-hardness standard deviation of the soft surface layer was 0.5 and the limit curvature radius R was 1 mm.

Further, if referring to the cold rolled steel sheet of Invention Example 105, it was learned that by suitably selecting the temperature and the holding time at the time of annealing so as to satisfy the requirement of holding at the Ac3 point minus 50° C. or more and 700° C. and 900° C. or less for 5 seconds or more, it is possible to suppress variation of hardness of the soft surface layer (nano-hardness standard deviation of soft surface layer: 0.5) and as a result to remarkably improve the bendability of the cold rolled steel sheet (limit curvature radius R of 1 mm). On the other hand, in the cold rolled steel sheets of Comparative Examples 106 and 107 not satisfying the above requirements, the nano-hardness standard deviation of the soft surface layer was 0.9 and the limit curvature radius R was 2 mm.

In addition, in the cold rolled steel sheet of Invention Example 109, the average cooling rate at the time of annealing was 2° C./s and the tensile strength was 1470 MPa. On the other hand, in the cold rolled steel sheet of Invention Example 108 using the same steel type b′, by controlling the average cooling rate to 10° C./s, it was possible to achieve a tensile strength higher than 1650 MPa.

Further, in steel sheet manufactured by hot rolling without rough rolling being performed two times or more under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% to less than 50%, and a time between passes of 3 seconds or more, the limit curvature radius R was high and a sufficient bendability could not be achieved. Further, in all of the steel sheets according to the invention examples of the present invention, the value of a high speed/α low speed was more than 1.0, therefore it was possible to suppress the notch effect.

Example C: Formation of Middle Part in Sheet Thickness Comprising, by Area Percent, 10% or More of Retained Austenite

A continuously cast slab of a thickness of 20 mm having each of the chemical compositions shown in Table 5 (matrix steel sheet) was ground at its surfaces to remove surface oxides, then was superposed with surface layer-use steel sheet having the chemical compositions shown in Table 5 at one surface or both surfaces by arc welding. This was hot rolled under conditions of a heating temperature, finishing temperature, and coiling temperature shown in Table 6 to obtain a multilayer hot rolled steel sheet. In the case of a test material having the hot rolled steel sheet as the finished product, the holding time at the 700° C. to 500° C. of hot rolling was intentionally controlled to the value shown in Table 6. If having a cold rolled steel sheet as the finished product, after that, the sheet was pickled, cold rolled by the cold rolling rate shown in Table 6, and further annealed under the conditions shown in Table 6.

When the obtained products were measured for chemical compositions at positions of 2% of the sheet thickness from the surface layer and for chemical compositions at ½ positions of sheet thickness, there were substantially no changes from the chemical compositions of the matrix steel sheets and steel sheets for surface layer use shown in Table 5.

TABLE 5 Matrix steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni REM A 0.05 0.8  2.10 0.001 0.02 B 0.10 1.4  2.00 0.002 0.03 C 0.15 1.8 2.1 0.04 0.01 D 0.20 1.5 2   0.03 0.03 E 0.35 1.9  2.60 0.001 0.05 F 0.45 1.9  2.80 0.002 0.01 G 0.62 2.2  3.10 0.002 0.03 H 0.78 2.3  2.00 0.002 0.02 0.10 I 0.15 0.4  3.10 0.001 0.02 0.05 J 0.17 1.2  3.10 0.001 0.04 K 0.14 1.5  1.00 0.001 0.02 L 0.24 2.2  2.00 0.001 0.02 M 0.18 2.5  2.00 0.001 0.01 N 0.18 1.5 0.5 0.002 0.06 O 0.15 1.6 1.2 0.01 0.04 P 0.14 1.4 1.8 0.01 0.03 Q 0.16 1.8 2.5 0.02 0.01 R 0.17 1.7 3.8 0.03 0.01 U 0.61 2.4 3.7 0.05 0.03 0.5 0.01 V 0.41 2.3 4   0.04 0.01 1 W 0.21 2.1 3.4 0.01 0.01 0.5 X 0.3  2.1 3   0.03 0.01 1 Y 0.41 1.7 3.4 0.01 0.01 0.002 0.3 Z 0.58 2   3.9 0.02 0.01 0.03 0.1 AA 0.6  2.4 2   0.01 0.02 0.3 0.03 0.2 0.05 AB 0.19 2.5 2.8 0.01 0.01 0.05 0.02 0.02 AC 0.54 1.6 3.2 0.02 0.01 0.06 AD 0.18 1.6 3.9 0.02 0.01 0.2 0.1 0.01 0.02 0.02 0.03 AE 0.02 1.2 2   0.001 0.02 AF 0.15 0.2 2   0.001 0.02 AG 0.15 1.2 0.005 0.001 0.02 AH 0.15 1.2 2   0.001 0.15 AI 0.1  1.2 2   0.001 0.02 AJ 0.15 1.8 2.1 0.04 0.01 0.5 0.002 AK 0.15 1.3 2.5 0.001 0.02 0.02 AL 0.15 1.5 3   0.001 0.02 0.02 Surface layer-use steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni REM A 0.04 1.32 0.7 0.001 0.001 B 0.07 0.40 1.4 0.001 0.001 0.100 C 0.12 1.28 0.6 0.002 0.001 0.050 D 0.13 0.53 1.4 0.001 0.001 0.003 E 0.09 1.83 0.8 0.001 0.005 0.02 F 0.07 1.36 0.9 0.002 0.010 0.02 G 0.09 1.43 2.2 0.002 0.010 0.02 H 0.03 1.52 1.1 0.002 0.010 0.01 I 0.08 0.57 1.3 0.002 0.010 0.01 J 0.11 1.60 1.5 0.001 0.005 0.2 0.1 0.02 K 0.03 1.48 0.3 0.001 0.005 0.01 0.02 L 0.07 0.69 0.8 0.001 0.005 M 0.01 0.52 1.5 0.001 0.005 0.03 N 0.11 0.41 0.1 0.001 0.005 O 0.13 1.28 0.4 0.002 0.001 0.04 P 0.02 1.92 0.4 0.001 0.001 Q 0.05 1.41 1.3 0.001 0.005 0.03 R 0.04 0.87 2.0 0.002 0.010 0.002 U 0.04 1.25 2.3 0.002 0.005 V 0.15 0.99 1.2 0.001 0.005 0.01 0.02 W 0.02 0.83 0.3 0.001 0.005 0.002 0.01 0.02 X 0.07 1.19 1.4 0.001 0.001 Y 0.02 0.77 1.6 0.002 0.001 1 Z 0.01 1.76 0.5 0.001 0.001 1 AA 0.10 1.69 1.4 0.002 0.005 0.1 AB 0.10 0.66 1.2 0.001 0.010 AC 0.00 0.47 0.8 0.001 0.010 AD 0.13 1.76 0.4 0.002 0.02 AE 0.01 0.50 1.4 0.001 0.001 AF 0.07 0.50 1.4 0.001 0.001 AG 0.07 0.50 0.01 0.001 0.001 AH 0.07 0.50 1.4 0.001 0.001 AI 0.07 0.50 1.3 0.001 0.001 AJ 0.04 1.32 0.7 0.001 0.001 AK 0.04 1.32 0.7 0.001 0.001 AL 0.04 1.32 0.7 0.001 0.001

TABLE 6 Hot rolling conditions Rough Sheet thickness Time Heating rolling reduction rate between Rolling Class No. Steel temp. (° C.) temp. (° C.) per pass (%) passes (s) operations Inv. ex. 201 A 1166 1150 19 7 4 Inv. ex. 202 B 1110 1110 17 7 2 Inv. ex. 203 C 1115 1110 21 5 4 Inv. ex. 204 D 1170 1100 35 6 3 Inv. ex. 205 E 1172 1160 36 7 4 Inv. ex. 206 F 1290 1240 42 10  3 Inv. ex. 207 G 1220 1190 22 10  3 Inv. ex. 208 H 1160 1130 39 5 2 Inv. ex. 209 I 1238 1220 12 9 3 Inv. ex. 210 J 1245 1160 24 6 5 Inv. ex. 211 K 1152 1140 18 9 4 Inv. ex. 212 L 1253 1220 27 10  4 Inv. ex. 213 M 1116 1110 14 6 4 Inv. ex. 214 N 1146 1100 26 9 2 Inv. ex. 215 O 1112 1110 44 10  5 Inv. ex. 216 P 1201 1110 36 6 5 Inv. ex. 217 Q 1233 1220 14 4 4 Inv. ex. 218 R 1257 1110 20 8 3 Inv. ex. 219 U 1214 1150 33 9 3 Inv. ex. 220 V 1116 1110 44 4 3 Inv. ex. 221 W 1252 1240 35 10  4 Inv. ex. 222 X 1248 1160 20 8 2 Inv. ex. 223 Y 1203 1200 23 9 3 Inv. ex. 224 Z 1121 1120 38 5 3 Inv. ex. 225 AA 1126 1120 43 10  5 Inv. ex. 226 AA 1212 1200 12 9 4 Inv. ex. 227 AA 1249 1150 40 8 5 Inv. ex. 228 AA 1151 1150 27 4 2 Inv. ex. 229 AA 1157 1150 23 6 3 Inv. ex. 230 AA 1109 1100 34 5 4 Inv. ex. 231 AA 1107 1100 39 3 2 Inv. ex. 232 AA 1131 1130 32 3 5 Inv. ex. 233 AA 1121 1110 24 10  5 Inv. ex. 234 AB 1123 1110 17 8 2 Inv. ex. 235 AB 1219 1210 36 10  3 Inv. ex. 236 AB 1193 1190 41 7 2 Inv. ex. 237 AC 1166 1160 13 3 3 Inv. ex. 238 AC 1231 1220 43 6 2 Inv. ex. 239 AD 1238 1210 24 10  5 Inv. ex. 240 AD 1219 1210 10 6 5 Inv. ex. 241 AD 1193 1130 28 4 3 Comp. ex. 242 AE 1241 1160 41 7 2 Inv. ex. 243 AF 1226 1140 32 8 5 Comp. ex. 244 AG 1257 1250 24 7 3 Comp. ex. 245 AH 1244 1240 18 9 5 Comp. ex. 246 AI 1215 1200 11 9 4 Comp. ex. 247 AJ 1000 1000 10 10  4 Comp. ex. 248 AK 1200 1180 16 4 2 Comp. ex. 249 AL 1250 1240 19 9 5 Comp. ex. 250 AL 1250 1120 21 6 2 Comp. ex. 251 AL 1250 1190 42 9 2 Inv. ex. 252 AL 1250 1180 36 7 4 Inv. ex. 253 AL 1250 1190 22 9 5 Inv. ex. 254 AL 1250 1230 30 4 5 Inv. ex. 255 AL 1250 1240 44 9 3 Comp. ex. 256 AL 1250 1140 11 3 4 Comp. ex. 257 AL 1250 1000 30 5 3 Comp. ex. 258 AL 1250 1200 4 5 4 Comp. ex. 259 AL 1250 1200 60 5 3 Comp. ex. 260 AL 1250 1200 30 2 2 Comp. ex. 261 AL 1250 1200 30 5 1 Hot rolling conditions Cold rolling Finishing 700° C. to 500° C. Coiling Cold rolling Class No. temp. (° C.) holding time (s) temp. (° C.) rate (%) Inv. ex. 201 827  3 480 Inv. ex. 202 840 10 539 Inv. ex. 203 854 16 481 Inv. ex. 204 850 28 447 Inv. ex. 205 852 42 320 Inv. ex. 206 845 640 23 Inv. ex. 207 878 660 45 Inv. ex. 208 844 510 66 Inv. ex. 209 828 420 62 Inv. ex. 210 854 680 65 Inv. ex. 211 860 270 72 Inv. ex. 212 843 480 34 Inv. ex. 213 886 680 23 Inv. ex. 214 835 490 29 Inv. ex. 215 893 490 35 Inv. ex. 216 872 580 62 Inv. ex. 217 862 620 76 Inv. ex. 218 887 360 47 Inv. ex. 219 887 500 62 Inv. ex. 220 896 640 60 Inv. ex. 221 862 390 23 Inv. ex. 222 822 470 31 Inv. ex. 223 882 530 48 Inv. ex. 224 855 540 79 Inv. ex. 225 869 450 50 Inv. ex. 226 892 320 65 Inv. ex. 227 841 590 72 Inv. ex. 228 850 450 64 Inv. ex. 229 871 320 30 Inv. ex. 230 845 380 60 Inv. ex. 231 860 390 50 Inv. ex. 232 889 540 71 Inv. ex. 233 829 390 35 Inv. ex. 234 860 390 27 Inv. ex. 235 827 550 60 Inv. ex. 236 892 360 67 Inv. ex. 237 892 390 67 Inv. ex. 238 845 520 43 Inv. ex. 239 845 580 79 Inv. ex. 240 827 550 60 Inv. ex. 241 892 360 67 Comp. ex. 242 882 541 59 Inv. ex. 243 889 567 49 Comp. ex. 244 893 589 47 Comp. ex. 245 879 541 62 Comp. ex. 246 862 528 59 Comp. ex. 247 Sheet fractured during hot rolling, so subsequent tests not possible Comp. ex. 248 760 Due to shape defects of hot rolled sheet, subsequent tests not possible Comp. ex. 249 850 560  5 Comp. ex. 250 850 560 95 Comp. ex. 251 850 560 45 Inv. ex. 252 850 560 50 Inv. ex. 253 850 560 45 Inv. ex. 254 850 560 45 Inv. ex. 255 850 560 45 Comp. ex. 256 850 560 45 Comp. ex. 257 851 560 45 Comp. ex. 258 852 560 45 Comp. ex. 259 853 560 45 Comp. ex. 260 854 560 45 Comp. ex. 261 855 560 45 Annealing conditions Stopping time Preliminary during Cooling Heating Holding cooling stop preliminary Cooling stop temp. 300° C. to 500° C. Class No. temp. (° C.) time (s) temp. (° C.) cooling (s) rate (° C./s) (° C.) stopping time (s) Inv. ex. 201 Inv. ex. 202 Inv. ex. 203 Inv. ex. 204 Inv. ex. 205 Inv. ex. 206 810 43 None None 18 223 148 Inv. ex. 207 850 94 None None 18 207 233 Inv. ex. 208 840 62 None None 42 207 220 Inv. ex. 209 760 28 None None 25 386 250 Inv. ex. 210 820 133  None None 38 354 305 Inv. ex. 211 840 32 None None 36 483 133 Inv. ex. 212 880 171  None None 40 419 275 Inv. ex. 213 890 70 None None 45 464 289 Inv. ex. 214 825  5 None None 29 402 195 Inv. ex. 215 821 30 None None 35 280 223 Inv. ex. 216 838 100  None None 34 513 235 Inv. ex. 217 859 230  None None 25 379 250 Inv. ex. 218 856 128  730 5 22 254 333 Inv. ex. 219 845 40 650 6 14 163 203 Inv. ex. 220 839 170  650 15  26 105 335 Inv. ex. 221 828 147  None None 10 309 284 Inv. ex. 222 826 165  None None 20 265 141 Inv. ex. 223 856 91 None None 50 200 230 Inv. ex. 224 838 84 None None 80 191 201 Inv. ex. 225 838 89 None None 100 200 212 Inv. ex. 226 856 133  None None 25 144 188 Inv. ex. 227 827 43 None None 44 184 323 Inv. ex. 228 850 85 None None 41 202 238 Inv. ex. 229 837 12 None None 18 224 263 Inv. ex. 230 845 44 None None 11 254 123 Inv. ex. 231 830 58 None None 42 284 265 Inv. ex. 232 833 146  None None 28 250 337 Inv. ex. 233 832 106  None None 37 80 253 Inv. ex. 234 821 96 None None 39 230 313 Inv. ex. 235 855 98 None None 14 150 137 Inv. ex. 236 827 96 None None 35 293 186 Inv. ex. 237 851 70 None None 10 233 304 Inv. ex. 238 835 101  None None 35 233 190 Inv. ex. 239 854 171  None None 22 270 125 Inv. ex. 240 828 51 None None 10 250 146 Inv. ex. 241 859 68 None None 38 324 173 Comp. ex. 242 835 80 None None 19 447 340 Inv. ex. 243 859 60 None None 30 387 282 Comp. ex. 244 859 68 None None 24 377 132 Comp. ex. 245 849 39 None None 19 386 172 Comp. ex. 246 849 69 None None 26 382 214 Comp. ex. 247 Sheet fractured during hot rolling, so subsequent tests not possible Comp. ex. 248 Due to shape defects of hot rolled sheet, subsequent tests not possible Comp. ex. 249 Due to shape defects of cold rolled sheet, subsequent tests not possible Comp. ex. 250 Cold rolling load excessive, so cold rolling not possible Comp. ex. 251 680 60 None None 30 300 300 Inv. ex. 252 850 2 None None 30 250 50 Inv. ex. 253 850 60 None None 20 235 0 Inv. ex. 254 850 60 None None 20 260 3 Inv. ex. 255 850 60 None None 20 260 15 Comp. ex. 256 850 60 None None 20 260 20 Comp. ex. 257 850 60 None None 20 260 20 Comp. ex. 258 850 60 None None 20 260 20 Comp. ex. 259 850 60 None None 20 260 20 Comp. ex. 260 850 60 None None 20 260 20 Comp. ex. 261 850 60 None None 20 260 20 Annealing conditions Stopping time at Ms-100° C. Plating Sf Class No. or more (s) Plating Alloying (%) Bs Ms Ac3 Inv. ex. 201 11 585 429 900 Inv. ex. 202 16 554 394 908 Inv. ex. 203 23 508 348 912 Inv. ex. 204 28 504 317 886 Inv. ex. 205 36 357 162 875 Inv. ex. 206 158 None None 32 306 101 859 Inv. ex. 207 248 None None 0 280 106 848 Inv. ex. 208 240 None None 0 324 65 832 Inv. ex. 209 262 None None 64 405 229 849 Inv. ex. 210 315 Yes Yes 44 408 270 880 Inv. ex. 211 163 None None 17 626 404 901 Inv. ex. 212 295 None None 0 489 324 909 Inv. ex. 213 305 None None 0 495 348 936 Inv. ex. 214 205 None None 16 657 399 891 Inv. ex. 215 234 None None 38 583 360 903 Inv. ex. 216 260 None None 43 534 340 897 Inv. ex. 217 257 None None 35 457 310 909 Inv. ex. 218 339 None None 51 314 218 902 Inv. ex. 219 215 None None 0 189 78 859 Inv. ex. 220 355 None None 32 135 64 883 Inv. ex. 221 301 Yes None 45 325 209 927 Inv. ex. 222 169 None None 52 292 109 924 Inv. ex. 223 255 None None 27 273 125 851 Inv. ex. 224 229 None None 12 204 62 845 Inv. ex. 225 239 None None 30 281 23 859 Inv. ex. 226 204 None None 21 309 69 859 Inv. ex. 227 349 None None 18 317 82 859 Inv. ex. 228 256 None None 1 353 141 859 Inv. ex. 229 263 None None 7 341 122 859 Inv. ex. 230 123 None None 16 322 90 859 Inv. ex. 231 265 None None 16 322 90 859 Inv. ex. 232 337 None None 30 279 20 859 Inv. ex. 233 282 None None 32 275 13 859 Inv. ex. 234 318 None None 68 305 126 937 Inv. ex. 235 153 None None 48 370 233 937 Inv. ex. 236 201 None None 64 321 154 937 Inv. ex. 237 304 None None 0 316 149 839 Inv. ex. 238 190 None None 3 311 140 839 Inv. ex. 239 125 None None 27 326 261 899 Inv. ex. 240 176 Yes None 42 307 230 899 Inv. ex. 241 253 Yes Yes 24 328 265 899 Comp. ex. 242 349 None None 50 584 434 935 Inv. ex. 243 297 None None 0 589 397 840 Comp. ex. 244 138 None None 20 721 434 885 Comp. ex. 245 197 None None 24 538 359 885 Comp. ex. 246 246 None None 31 554 384 899 Comp. ex. 247 Sheet fractured during hot rolling, so subsequent tests not possible Comp. ex. 248 Due to shape defects of hot rolled sheet, subsequent tests not possible Comp. ex. 249 Due to shape defects of cold rolled sheet, subsequent tests not possible Comp. ex. 250 Cold rolling load excessive, so cold rolling not possible Comp. ex. 251 315 None None 100 None None 898 Inv. ex. 252 213 None None 30 432 312 898 Inv. ex. 253 0 None None 30 432 312 898 Inv. ex. 254 3 None None 30 432 312 898 Inv. ex. 255 25 None None 30 432 312 898 Comp. ex. 256 1050 None None 30 432 312 898 Comp. ex. 257 150 None None 30 432 312 898 Comp. ex. 258 150 None None 30 432 312 898 Comp. ex. 259 150 None None 30 432 312 898 Comp. ex. 260 150 None None 30 432 312 898 Comp. ex. 261 150 None None 30 432 312 898 Sheet thickness Middle Ratio of soft A B part Soft surface surface layer Sheet Soft surface in sheet layer Position of (one side) to Total thickness ½ layer average thickness (one side) soft surface sheet thickness thickness average Vickers Vickers Class No. (mm) (mm) layer (%) (mm) hardness (Hv) hardness (Hv) Inv. ex. 201 2.0 0.3 Both surfaces 12 2.6 289 153 Inv. ex. 202 2.5 0.3 One surface 11 2.8 305 170 Inv. ex. 203 2.4 0.4 Both surfaces 13 3.2 329 194 Inv. ex. 204 2.8 0.4 Both surfaces 11 3.6 351 199 Inv. ex. 205 1.8 0.3 Both surfaces 13 2.4 409 179 Inv. ex. 206 2.6 0.25 Both surfaces  8 3.1 440 170 Inv. ex. 207 2.9 0.3 Both surfaces  9 3.5 486 179 Inv. ex. 208 1.6 0.3 Both surfaces 14 2.2 527 148 Inv. ex. 209 2.1 0.5 Both surfaces 16 3.1 385 175 Inv. ex. 210 1.9 0.35 Both surfaces 13 2.6 348 188 Inv. ex. 211 1.9 0.35 Both surfaces 13 2.6 332 147 Inv. ex. 212 3.0 0.15 One surface  5 3.2 379 170 Inv. ex. 213 2.6 0.35 Both surfaces 11 3.3 343 136 Inv. ex. 214 2.8 0.45 Both surfaces 12 3.7 333 189 Inv. ex. 215 2.3 0.25 Both surfaces  9 2.8 325 188 Inv. ex. 216 3.0 0.25 Both surfaces  7 3.5 314 142 Inv. ex. 217 2.3 0.3 Both surfaces 10 2.9 324 161 Inv. ex. 218 2.9 0.45 Both surfaces 12 3.8 328 155 Inv. ex. 219 1.6 0.35 Both surfaces 15 2.3 474 154 Inv. ex. 220 2.0 0.45 Both surfaces 16 2.9 418 209 Inv. ex. 221 2.5 0.4 Both surfaces 12 3.3 346 141 Inv. ex. 222 2.4 0.8 One surface 25 3.2 381 169 Inv. ex. 223 3.0 0.5 Both surfaces 13 4.0 418 140 Inv. ex. 224 1.8 0.25 Both surfaces 11 2.3 466 135 Inv. ex. 225 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 226 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 227 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 228 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 229 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 230 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 231 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 232 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 233 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 234 1.9 0.3 Both surfaces 12 2.5 337 187 Inv. ex. 235 1.9 0.3 Both surfaces 12 2.5 337 187 Inv. ex. 236 1.9 0.3 Both surfaces 12 2.5 337 187 Inv. ex. 237 2.8 0.45 Both surfaces 12 3.7 456 133 Inv. ex. 238 2.8 0.45 Both surfaces 12 3.7 456 198 Inv. ex. 239 1.9 0.45 Both surfaces 16 2.8 333 198 Inv. ex. 240 1.9 0.45 Both surfaces 16 2.8 333 198 Inv. ex. 241 1.9 0.45 Both surfaces 16 2.8 333 198 Comp. ex. 242 1.7 0.3 Both surfaces 13 2.3 252 136 Inv. ex. 243 2.9 0.45 Both surfaces 12 3.8 319 170 Comp. ex. 244 1.6 0.5 Both surfaces 19 2.6 199 183 Comp. ex. 245 1.6 0.45 Both surfaces 18 2.5 319 170 Comp. ex. 246 1.6 1.3 One surface 31 4.2 295 169 Comp. ex. 247 Cannot be evaluated Comp. ex. 248 Comp. ex. 249 Comp. ex. 250 Comp. ex. 251 1.6 0.2 Both surfaces 10 2.0 187 175 Inv. ex. 252 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 253 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 254 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 255 1.6 0.2 Both surfaces 10 2.0 315 153 Comp. ex. 256 1.6 0.2 Both surfaces 10 2.0 189 172 Comp. ex. 257 1.6 0.2 Both surfaces 10 2.0 315 172 Comp. ex. 258 1.6 0.2 Both surfaces 10 2.0 315 172 Comp. ex. 259 1.6 0.2 Both surfaces 10 2.0 315 172 Comp. ex. 260 1.6 0.2 Both surfaces 10 2.0 315 172 Comp. ex. 261 1.6 0.2 Both surfaces 10 2.0 315 172 Soft surface Notch layer Limit tensile nano-hardness Tensile bending test standard Sγ strength Elongation radius R σ high speed/ Class No. B/A deviation (%) (MPa) (%) (mm) σ low speed Inv. ex. 201 0.53 0.3 10  868 15   1.5 1.2 Inv. ex. 202 0.56 0.7 10  929 16   1.5 1.5 Inv. ex. 203 0.59 0.6 12  991 19   1.5 1.3 Inv. ex. 204 0.57 0.4 15 1064 25   1.5 1.5 Inv. ex. 205 0.44 0.1 13 1203 23 1 1.2 Inv. ex. 206 0.39 0.2 13 1333 25   1.5 1.5 Inv. ex. 207 0.37 0.3 14 1542 17 1 1.3 Inv. ex. 208 0.28 0.3 13 1632 17 1 1.3 Inv. ex. 209 0.46 0.1 14 1102 30 1 1.2 Inv. ex. 210 0.54 0.4 17 1033 31   1.5 1.2 Inv. ex. 211 0.44 0.7 13  972 19   1.5 1.4 Inv. ex. 212 0.45 0.3 15 1153 20 1 1.3 Inv. ex. 213 0.40 0.6 16 1018 21   1.5 1.3 Inv. ex. 214 0.57 0.1 13 1001 19 1 1.4 Inv. ex. 215 0.58 0.4 13  997 24   1.5 1.2 Inv. ex. 216 0.45 0.4 14  963 25 1 1.2 Inv. ex. 217 0.50 0.2 14  975 25   1.5 1.2 Inv. ex. 218 0.47 0.3 18  975 36 1 1.3 Inv. ex. 219 0.32 0.2 13 1333 24 1 1.4 Inv. ex. 220 0.50 0.3 18 1216 36 1 1.4 Inv. ex. 221 0.41 0.3 15 1016 29 1 1.3 Inv. ex. 222 0.44 0.6 13 1102 25   1.5 1.2 Inv. ex. 223 0.34 0.5 13 1212 22 1 1.2 Inv. ex. 224 0.29 0.1 13 1362 20 1 1.2 Inv. ex. 225 0.39 0.3 13 1317 23 1 1.5 Inv. ex. 226 0.39 0.7 13 1317 23   1.5 1.4 Inv. ex. 227 0.39 0.4 18 1317 35 1 1.3 Inv. ex. 228 0.39 0.2 14 1317 18 1 1.4 Inv. ex. 229 0.39 0.4 15 1317 21 1 1.2 Inv. ex. 230 0.39 0.1 13 1317 19 1 1.2 Inv. ex. 231 0.39 0.3 15 1317 26 1 1.2 Inv. ex. 232 0.39 0.7 17 1317 30   1.5 1.2 Inv. ex. 233 0.39 0.6 14 1317 24   1.5 1.4 Inv. ex. 234 0.55 0.1 17 1013 36 1 1.2 Inv. ex. 235 0.55 0.5 13 1013 25   1.5 1.5 Inv. ex. 236 0.55 0.3 13 1013 28   1.5 1.2 Inv. ex. 237 0.29 0.5 16 1315 23 1 1.4 Inv. ex. 238 0.43 0.7 13 1344 17   1.5 1.4 Inv. ex. 239 0.60 0.4 13  982 21 1 1.4 Inv. ex. 240 0.60 0.2 13  982 24 1 1.4 Inv. ex. 241 0.60 0.2 13  982 20 1 1.2 Comp. ex. 242 0.54 0.6 7 750 17   2.5 1.1 Inv. ex. 243 0.53 0.3 8  957 9   1.5 1.2 Comp. ex. 244 0.92 0.5 13 693 20   2.5 1.0 Comp. ex. 245 0.53 0.9 13  916 20 3 1.5 Comp. ex. 246 0.57 0.5 13 420 22   1.5 1.1 Comp. ex. 247 Cannot be evaluated Comp. ex. 248 Comp. ex. 249 Comp. ex. 250 Comp. ex. 251 0.94 0.7 0 430 13 1 1.0 Inv. ex. 252 0.49 0.2 4  830 14 1 1.2 Inv. ex. 253 0.49 0.2 0 1020 11 1 1.5 Inv. ex. 254 0.49 0.2 3  949 14 1 1.3 Inv. ex. 255 0.49 0.5 4 1040 13   1.5 1.2 Comp. ex. 256 0.91 0.6 18 450 37 3 1.0 Comp. ex. 257 0.55 0.9 13 1030 15 3 1.2 Comp. ex. 258 0.55 0.9 13 1040 15 3 1.1 Comp. ex. 259 0.55 0.9 12 1020 15 3 1.2 Comp. ex. 260 0.55 0.9 11 1000 15 3 1.1 Comp. ex. 261 0.55 0.9 13 1010 15 3 1.1

Sheets having a tensile strength of 800 MPa or more and a limit curvature radius R of less than 2 mm were evaluated as high strength steel sheets excellent in bendability (invention examples in Table 6). Further, sheets having an elongation of 15% or more were evaluated as high strength steel sheets excellent in bendability and ductility (Invention Examples 201 to 241 in Table 6). On the other hand, if even one of the performances of a “tensile strength of 800 MPa or more” and a “limit curvature radius R of less than 2 mm” is not satisfied, the sheet was designated a comparative example.

Further, in steel sheets manufactured by hot rolling without rough rolling being performed two times or more under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% to less than 50%, and a time between passes of 3 seconds or more, the limit curvature radius R was high and a sufficient bendability could not be achieved. Further, in all of the steel sheets according to the invention examples of the present invention, the value of a high speed/α low speed was more than 1.0, therefore it was possible to suppress the notch effect.

Example D: Formation of Hardness Transition Zone and Middle Part in Sheet Thickness Comprising, by Area Percent, 10% or More of Retained Austenite

A continuously cast slab of a thickness of 20 mm having each of the chemical compositions shown in Table 7 (matrix steel sheet) was ground at its surfaces to remove surface oxides, then was superposed with surface layer-use steel sheet having the chemical compositions shown in Table 7 at one surface or both surfaces by arc welding. This was hot rolled under conditions of a heating temperature, finishing temperature, and coiling temperature shown in Table 8 to obtain a multilayer hot rolled steel sheet. In the case of a test material having the hot rolled steel sheet as the finished product, the holding time at the 700° C. to 500° C. of hot rolling was intentionally controlled to the value shown in Table 8. If having a cold rolled steel sheet as the finished product, after that, the sheet was pickled, cold rolled by the cold rolling rate shown in Table 8, and further annealed under the conditions shown in Table 8.

When the obtained products were measured for chemical compositions at positions of 2% of the sheet thickness from the surface layer and for chemical compositions at ½ positions of sheet thickness, there were substantially no changes from the chemical compositions of the matrix steel sheets and steel sheets for surface layer use shown in Table 7.

TABLE 7 Matrix steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni REM A′ 0.05 0.8  2.10 0.001 0.02 B′ 0.10 1.4  2.00 0.002 0.03 C′ 0.15 1.8 2.1 0.04 0.01 D′ 0.20 1.5 2   0.03 0.03 E′ 0.35 1.9  2.60 0.001 0.05 F′ 0.45 1.9  2.80 0.002 0.01 G′ 0.62 2.2  3.10 0.002 0.03 H′ 0.78 2.3  2.00 0.002 0.02 0.10 I′ 0.15 0.4  3.10 0.001 0.02 0.05 J′ 0.17 1.2  3.10 0.001 0.04 K′ 0.14 1.5  1.00 0.001 0.02 L′ 0.24 2.2  2.00 0.001 0.02 M′ 0.18 2.5  2.00 0.001 0.01 N′ 0.18 1.5 0.5 0.002 0.06 O′ 0.15 1.6 1.2 0.01 0.04 P′ 0.14 1.4 1.8 0.01 0.03 Q′ 0.16 1.8 2.5 0.02 0.01 R′ 0.17 1.7 3.8 0.03 0.01 U′ 0.61 2.4 3.7 0.05 0.03 0.5 0.01 V′ 0.41 2.3 4   0.04 0.01 1 W′ 0.21 2.1 3.4 0.01 0.01 0.5 X′ 0.3  2.1 3   0.03 0.01 1 Y′ 0.41 1.7 3.4 0.01 0.01 0.002 0.3 Z′ 0.58 2   3.9 0.02 0.01 0.03 0.1 AA′ 0.6  2.4 2   0.01 0.02 0.3 0.03 0.2 0.1 AB′ 0.19 2.5 2.8 0.01 0.01 0.05 0.02 0.02 AC′ 0.54 1.6 3.2 0.02 0.01 0.06 AD′ 0.18 1.6 3.9 0.02 0.01 0.2 0.1 0.01 0.02 0.02 0.03 AE′ 0.02 1.2 2   0.001 0.02 AF′ 0.15 0.2 2   0.001 0.02 AG′ 0.15 1.2 0.005 0.001 0.02 AH′ 0.15 1.2 2   0.001 0.15 AI′ 0.1  1.2 2   0.001 0.02 AJ′ 0.15 1.8 2.1 0.04 0.01 0.5 0.002 AK′ 0.15 1.3 2.5 0.001 0.02 0.02 AL′ 0.15 1.5 3   0.001 0.02 0.02 Surface layer-use steel sheet (mass %) Steel type C Si Mn S P Al N Cr Mo B Ti Nb V Cu Ni REM A′ 0.04 1.32 0.7 0.001 0.001 B′ 0.07 0.40 1.4 0.001 0.001 0.100 C′ 0.12 1.28 0.6 0.002 0.001 0.050 D′ 0.13 0.53 1.4 0.001 0.001 0.003 E′ 0.09 1.83 0.8 0.001 0.005 0.02 F′ 0.07 1.36 0.9 0.002 0.010 0.02 G′ 0.09 1.43 2.2 0.002 0.010 0.02 H′ 0.03 1.52 1.1 0.002 0.010 0.01 I′ 0.08 0.57 1.3 0.002 0.010 0.01 J′ 0.11 1.60 1.5 0.001 0.005 0.2 0.1 0.02 K′ 0.03 1.48 0.3 0.001 0.005 0.01 0.02 L′ 0.07 0.69 0.8 0.001 0.005 M′ 0.01 0.52 1.5 0.001 0.005 0.03 N′ 0.11 0.41 0.1 0.001 0.005 O′ 0.13 1.28 0.4 0.002 0.001 0.04 P′ 0.02 1.92 0.4 0.001 0.001 Q′ 0.05 1.41 1.3 0.001 0.005 0.03 R′ 0.04 0.87 2.0 0.002 0.010 0.002 U′ 0.04 1.25 2.3 0.002 0.005 V′ 0.15 0.99 1.2 0.001 0.005 0.01 0.02 W′ 0.02 0.83 0.3 0.001 0.005 0.002 0.01 0.02 X′ 0.07 1.19 1.4 0.001 0.001 Y′ 0.02 0.77 1.6 0.002 0.001 1 Z′ 0.01 1.76 0.5 0.001 0.001 1 AA′ 0.10 1.69 1.4 0.002 0.005 0.1 AB′ 0.10 0.66 1.2 0.001 0.010 AC′ 0.00 0.47 0.8 0.001 0.010 AD′ 0.13 1.76 0.4 0.002 0.02 AE′ 0.01 0.50 1.4 0.001 0.001 AF′ 0.07 0.50 1.4 0.001 0.001 AG′ 0.07 0.50 0.01 0.001 0.001 AH′ 0.07 0.50 1.4 0.001 0.001 AI′ 0.07 0.50 1.3 0.001 0.001 AJ′ 0.04 1.32 0.7 0.001 0.001 AK′ 0.04 1.32 0.7 0.001 0.001 AL′ 0.04 1.32 0.7 0.001 0.001

TABLE 8 Hot rolling conditions Rough Sheet thickness Time Heating Heating rolling reduction rate between Rolling Class No. Steel temp. (° C.) time (min) temp. (° C.) per pass (%) passes (s) operations Inv. ex. 301 A′ 1166 187 1160 32 5 2 Inv. ex. 302 B′ 1110 166 1100 34 7 3 Inv. ex. 303 C′ 1115 201 1110 25 7 2 Inv. ex. 304 D′ 1170 156 1150 24 10  3 Inv. ex. 305 E′ 1172 132 1130 10 7 4 Inv. ex. 306 F′ 1220 120 1190 31 4 3 Inv. ex. 307 G′ 1200 191 1180 43 6 3 Inv. ex. 308 H′ 1160 200 1160 10 7 3 Inv. ex. 309 I′ 1238 215 1160 16 4 4 Inv. ex. 310 J′ 1245 193 1190 16 5 4 Inv. ex. 311 K′ 1152 202 1152 42 9 4 Inv. ex. 312 L′ 1253 155 1190 20 5 4 Inv. ex. 313 M′ 1116 124 1116 17 10  2 Inv. ex. 314 N′ 1186 181 1160 29 4 2 Inv. ex. 315 O′ 1112 176 1110 42 4 3 Inv. ex. 316 P′ 1201 174 1150 42 10  3 Inv. ex. 317 Q′ 1233 187 1140 16 8 3 Inv. ex. 318 R′ 1257 188 1100 44 7 4 Inv. ex. 319 U′ 1214 177 1180 13 10  3 Inv. ex. 320 V′ 1116 137 1110 31 5 5 Inv. ex. 321 W′ 1252 120 1100 39 8 2 Inv. ex. 322 X′ 1248 185 1170 23 10  3 Inv. ex. 323 Y′ 1203 205 1130 29 5 3 Inv. ex. 324 Z′ 1121 205 1120 34 3 4 Inv. ex. 325 AA′ 1126 207 1110 34 6 3 Inv. ex. 326 AA′ 1212 129 1200 18 10  3 Inv. ex. 327 AA′ 1249 122 1150 34 4 5 Inv. ex. 328 AA′ 1151 130 1100 15 7 3 Inv. ex. 329 AA′ 1157 137 1157 41 7 3 Inv. ex. 330 AA′ 1109 172 1100 13 6 2 Inv. ex. 331 AA′ 1107 131 1100 12 6 2 Inv. ex. 332 AA′ 1131 179 1100 28 5 2 Inv. ex. 333 AA′ 1121 149 1120 13 7 3 Inv. ex. 334 AB′ 1123 215 1120 41 9 4 Inv. ex. 335 AB′ 1219 176 1190 16 4 5 Inv. ex. 336 AB′ 1193 127 1190 18 10  5 Inv. ex. 337 AC′ 1166 165 1165 30 9 5 Inv. ex. 338 AC′ 1231 120 1110 36 5 5 Inv. ex. 339 AD′ 1190 194 1180 12 10  4 Inv. ex. 340 AD′ 1219 207 1180 14 5 3 Inv. ex. 341 AD′ 1193 147 1100 40 9 5 Comp. ex. 342 AE′ 1241 231 1160 16 9 2 Inv. ex. 343 AF′ 1226 192 1100 32 8 5 Comp. ex. 344 AG′ 1257 201 1190 25 6 3 Comp. ex. 345 AH′ 1244 160 1140 14 7 2 Comp. ex. 346 AI′ 1215 172 1160 43 6 3 Comp. ex. 347 AJ′ 1000 182 1000 31 4 3 Comp. ex. 348 AK′ 1200 192 1100 14 6 2 Comp. ex. 349 AL′ 1250 140 1190 22 4 5 Comp. ex. 350 AL′ 1250 172 1160 23 7 2 Comp. ex. 351 AL′ 1250 166 1110 36 6 2 Inv. ex. 352 AL′ 1250 198 1170 28 7 4 Inv. ex. 353 AL′ 1250 179 1110 29 8 4 Inv. ex. 354 AL′ 1250 205 1180 31 7 5 Inv. ex. 355 AL′ 1250 188 1190 23 4 4 Inv. ex. 356 AL′ 1250 190 1180 28 3 3 Comp. ex. 357 AL′ 1250 200 1160 31 8 2 Comp. ex. 358 AL′ 1250 200 1000 35 10  3 Comp. ex. 359 AL′ 1250 200 1200 4 5 8 Comp. ex. 360 AL′ 1250 200 1200 65 5 1 Comp. ex. 361 AL′ 1250 200 1200 35 2 4 Comp. ex. 362 AL′ 1250 200 1200 30 4 1 Hot rolling conditions Cold rolling Finishing 700° C. to 500° C. Coiling Cold rolling Class No. temp. (° C.) holding time (s) temp. (° C.) rate (%) Inv. ex. 301 827  3 480 Inv. ex. 302 840 10 539 Inv. ex. 303 854 16 481 Inv. ex. 304 850 28 447 Inv. ex. 305 852 42 320 Inv. ex. 306 845 640 23 Inv. ex. 307 878 660 45 Inv. ex. 308 844 510 66 Inv. ex. 309 828 420 62 Inv. ex. 310 854 680 65 Inv. ex. 311 860 270 72 Inv. ex. 312 843 480 34 Inv. ex. 313 886 680 23 Inv. ex. 314 835 490 29 Inv. ex. 315 893 490 35 Inv. ex. 316 872 580 62 Inv. ex. 317 862 620 76 Inv. ex. 318 887 360 47 Inv. ex. 319 887 500 62 Inv. ex. 320 896 640 60 Inv. ex. 321 862 390 23 Inv. ex. 322 822 470 31 Inv. ex. 323 882 530 48 Inv. ex. 324 855 540 79 Inv. ex. 325 869 450 50 Inv. ex. 326 892 320 65 Inv. ex. 327 841 590 72 Inv. ex. 328 850 450 64 Inv. ex. 329 871 320 30 Inv. ex. 330 845 380 60 Inv. ex. 331 860 390 50 Inv. ex. 332 889 540 71 Inv. ex. 333 829 390 35 Inv. ex. 334 860 390 27 Inv. ex. 335 827 550 60 Inv. ex. 336 892 360 67 Inv. ex. 337 892 390 67 Inv. ex. 338 845 520 43 Inv. ex. 339 845 580 79 Inv. ex. 340 827 550 60 Inv. ex. 341 892 360 67 Comp. ex. 342 882 541 59 Inv. ex. 343 889 567 49 Comp. ex. 344 893 589 47 Comp. ex. 345 879 541 62 Comp. ex. 346 862 528 59 Comp. ex. 347 Sheet fractured during hot rolling, so subsequent tests not possible Comp. ex. 348 760 Due to shape defects of hot rolled sheet, subsequent tests not possible Comp. ex. 349 850 560  5 Comp. ex. 350 850 560 95 Comp. ex. 351 850 560 45 Inv. ex. 352 850 560 50 Inv. ex. 353 850 560 45 Inv. ex. 354 850 560 45 Inv. ex. 355 850 560 45 Inv. ex. 356 850 560 45 Comp. ex. 357 850 560 45 Comp. ex. 358 851 560 45 Comp. ex. 359 852 560 45 Comp. ex. 360 853 560 45 Comp. ex. 361 854 560 45 Comp. ex. 362 855 560 45 Annealing conditions Stopping time Preliminary during Cooling Heating Holding cooling stop preliminary Cooling stop temp. 300° C. to 500° C. Class No. temp. (° C.) time (s) temp. (° C.) cooling (s) rate (° C./s) (° C.) stopping time (s) Inv. ex. 301 Inv. ex. 302 Inv. ex. 303 Inv. ex. 304 Inv. ex. 305 Inv. ex. 306 810 43 None None 18 223 148 Inv. ex. 307 823 94 None None 18 207 233 Inv. ex. 308 832 62 None None 42 207 220 Inv. ex. 309 730 28 None None 25 386 250 Inv. ex. 310 780 133  None None 38 354 305 Inv. ex. 311 830 32 None None 36 483 133 Inv. ex. 312 840 171  None None 40 419 275 Inv. ex. 313 890 70 None None 45 464 289 Inv. ex. 314 830  5 None None 29 402 195 Inv. ex. 315 821 30 None None 35 280 223 Inv. ex. 316 838 100  None None 34 513 235 Inv. ex. 317 859 230  None None 25 379 250 Inv. ex. 318 856 128  730 5 22 254 333 Inv. ex. 319 845 40 650 6 14 163 203 Inv. ex. 320 839 170  650 15  26 105 335 Inv. ex. 321 828 147  None None 10 309 284 Inv. ex. 322 826 165  None None 20 265 141 Inv. ex. 323 856 91 None None 50 200 230 Inv. ex. 324 838 84 None None 80 191 201 Inv. ex. 325 838 89 None None 100  200 212 Inv. ex. 326 856 133  None None 25 144 188 Inv. ex. 327 827 43 None None 44 184 323 Inv. ex. 328 850 85 None None 41 202 238 Inv. ex. 329 837 12 None None 18 224 263 Inv. ex. 330 845 44 None None 11 254 123 Inv. ex. 331 830 58 None None 42 284 265 Inv. ex. 332 833 146  None None 28 250 337 Inv. ex. 333 832 106  None None 37  80 253 Inv. ex. 334 821 96 None None 39 230 313 Inv. ex. 335 855 98 None None 14 150 137 Inv. ex. 336 827 96 None None 35 293 186 Inv. ex. 337 851 70 None None 10 233 304 Inv. ex. 338 835 101  None None 35 233 190 Inv. ex. 339 854 171  None None 22 270 125 Inv. ex. 340 828 51 None None 10 250 146 Inv. ex. 341 859 68 None None 38 324 173 Comp. ex. 342 835 80 None None 19 447 340 Inv. ex. 343 859 60 None None 30 387 282 Comp. ex. 344 859 68 None None 24 377 132 Comp. ex. 345 849 39 None None 19 386 172 Comp. ex. 346 849 69 None None 26 382 214 Comp. ex. 347 Sheet fractured during hot rolling, so subsequent tests not possible Comp. ex. 348 Due to shape defects of hot rolled sheet, subsequent tests not possible Comp. ex. 349 Due to shape defects of cold rolled sheet, subsequent tests not possible Comp. ex. 350 Cold rolling load excessive, so cold rolling not possible Comp. ex. 351 680 60 None None 30 300 300 Inv. ex. 352 850 2 None None 30 250 50 Inv. ex. 353 850 60 None None 1 280 315 Inv. ex. 354 850 60 None None 20 100 0 Inv. ex. 355 850 60 None None 20 260 3 Inv. ex. 356 850 60 None None 20 260 15 Comp. ex. 357 850 60 None None 20 260 20 Comp. ex. 358 850 60 None None 20 260 300 Comp. ex. 359 850 60 None None 20 260 300 Comp. ex. 360 850 60 None None 20 260 300 Comp. ex. 361 850 60 None None 20 260 300 Comp. ex. 362 850 60 None None 20 260 300 Annealing conditions Stopping time at Ms-100° C. Plating Sf Class No. or more (s) Plating Alloying (%) Bs Ms Ac3 Inv. ex. 301 11 585 429 900 Inv. ex. 302 16 554 394 908 Inv. ex. 303 23 508 348 912 Inv. ex. 304 28 504 317 886 Inv. ex. 305 36 357 162 875 Inv. ex. 306 158 None None 32 306 101 859 Inv. ex. 307 248 None None 0 280 106 848 Inv. ex. 308 240 None None 0 324 65 832 Inv. ex. 309 262 None None 64 405 229 849 Inv. ex. 310 315 Yes Yes 44 408 270 880 Inv. ex. 311 163 None None 17 626 404 901 Inv. ex. 312 295 None None 0 489 324 909 Inv. ex. 313 305 None None 0 495 348 936 Inv. ex. 314 205 None None 16 657 399 891 Inv. ex. 315 234 None None 38 583 360 903 Inv. ex. 316 260 None None 43 534 340 897 Inv. ex. 317 257 None None 35 457 310 909 Inv. ex. 318 339 None None 51 314 218 902 Inv. ex. 319 215 None None 0 189 78 859 Inv. ex. 320 355 None None 32 135 64 883 Inv. ex. 321 301 Yes None 45 325 209 927 Inv. ex. 322 169 None None 52 292 109 924 Inv. ex. 323 255 None None 27 273 125 851 Inv. ex. 324 229 None None 12 204 62 845 Inv. ex. 325 239 None None 30 281 23 859 Inv. ex. 326 204 None None 21 309 69 859 Inv. ex. 327 349 None None 18 317 82 859 Inv. ex. 328 256 None None 1 353 141 859 Inv. ex. 329 263 None None 7 341 122 859 Inv. ex. 330 123 None None 16 322 90 859 Inv. ex. 331 265 None None 16 322 90 859 Inv. ex. 332 337 None None 30 279 20 859 Inv. ex. 333 282 None None 32 275 13 859 Inv. ex. 334 318 None None 68 305 126 937 Inv. ex. 335 153 None None 48 370 233 937 Inv. ex. 336 201 None None 64 321 154 937 Inv. ex. 337 304 None None 0 316 149 839 Inv. ex. 338 190 None None 3 311 140 839 Inv. ex. 339 125 None None 27 326 261 899 Inv. ex. 340 176 Yes None 42 307 230 899 Inv. ex. 341 253 Yes Yes 24 328 265 899 Comp. ex. 342 349 None None 50 584 434 935 Inv. ex. 343 297 None None 0 589 397 840 Comp. ex. 344 138 None None 20 721 434 885 Comp. ex. 345 197 None None 24 538 359 885 Comp. ex. 346 246 None None 31 554 384 899 Comp. ex. 347 Sheet fractured during hot rolling, so subsequent tests not possible Comp. ex. 348 Due to shape defects of hot rolled sheet, subsequent tests not possible Comp. ex. 349 Due to shape defects of cold rolled sheet, subsequent tests not possible Comp. ex. 350 Cold rolling load excessive, so cold rolling not possible Comp. ex. 351 315 None None 100 None None 898 Inv. ex. 352 213 None None 30 432 312 898 Inv. ex. 353 356 None None 50 408 271 898 Inv. ex. 354 0 None None 30 432 312 898 Inv. ex. 355 3 None None 30 432 312 898 Inv. ex. 356 25 None None 30 432 312 898 Comp. ex. 357 1050 None None 30 432 312 898 Comp. ex. 358 150 None None 30 432 312 898 Comp. ex. 359 150 None None 30 432 312 898 Comp. ex. 360 150 None None 30 432 312 898 Comp. ex. 361 150 None None 30 432 312 898 Comp. ex. 362 150 None None 30 432 312 898 Sheet thickness Middle Ratio of soft A B part Soft surface surface layer Sheet Soft surface in sheet layer Position of (one side) to Total thickness ½ layer average thickness (one side) soft surface sheet thickness thickness average Vickers Vickers Class No. (mm) (mm) layer (%) (mm) hardness (Hv) hardness (Hv) Inv. ex. 301 2.0 0.3 Both surfaces 12 2.6 289 153 Inv. ex. 302 2.5 0.3 One surface 11 2.8 305 170 Inv. ex. 303 2.4 0.4 Both surfaces 13 3.2 329 194 Inv. ex. 304 2.8 0.4 Both surfaces 11 3.6 351 199 Inv. ex. 305 1.8 0.3 Both surfaces 13 2.4 409 179 Inv. ex. 306 2.6 0.25 Both surfaces  8 3.1 440 170 Inv. ex. 307 2.9 0.3 Both surfaces  9 3.5 486 179 Inv. ex. 308 1.6 0.3 Both surfaces 14 2.2 527 148 Inv. ex. 309 2.1 0.5 Both surfaces 16 3.1 385 175 Inv. ex. 310 1.9 0.35 Both surfaces 13 2.6 348 188 Inv. ex. 311 1.9 0.35 Both surfaces 13 2.6 332 147 Inv. ex. 312 3.0 0.15 One surface  5 3.2 379 170 Inv. ex. 313 2.6 0.35 Both surfaces 11 3.3 343 136 Inv. ex. 314 2.8 0.45 Both surfaces 12 3.7 333 189 Inv. ex. 315 2.3 0.25 Both surfaces  9 2.8 325 188 Inv. ex. 316 3.0 0.25 Both surfaces  7 3.5 314 142 Inv. ex. 317 2.3 0.3 Both surfaces 10 2.9 324 161 Inv. ex. 318 2.9 0.45 Both surfaces 12 3.8 328 155 Inv. ex. 319 1.6 0.35 Both surfaces 15 2.3 474 154 Inv. ex. 320 2.0 0.45 Both surfaces 16 2.9 418 209 Inv. ex. 321 2.5 0.4 Both surfaces 12 3.3 346 141 Inv. ex. 322 2.4 0.8 One surface 25 3.2 381 169 Inv. ex. 323 3.0 0.5 Both surfaces 13 4.0 418 140 Inv. ex. 324 1.8 0.25 Both surfaces 11 2.3 466 135 Inv. ex. 325 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 326 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 327 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 328 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 329 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 330 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 331 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 332 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 333 1.7 0.45 Both surfaces 17 2.6 471 186 Inv. ex. 334 1.9 0.3 Both surfaces 12 2.5 337 187 Inv. ex. 335 1.9 0.3 Both surfaces 12 2.5 337 187 Inv. ex. 336 1.9 0.3 Both surfaces 12 2.5 337 187 Inv. ex. 337 2.8 0.45 Both surfaces 12 3.7 456 133 Inv. ex. 338 2.8 0.45 Both surfaces 12 3.7 456 198 Inv. ex. 339 1.9 0.45 Both surfaces 16 2.8 333 198 Inv. ex. 340 1.9 0.45 Both surfaces 16 2.8 333 198 Inv. ex. 341 1.9 0.45 Both surfaces 16 2.8 333 198 Comp. ex. 342 1.7 0.3 Both surfaces 13 2.3 252 136 Inv. ex. 343 2.9 0.45 Both surfaces 12 3.8 319 170 Comp. ex. 344 1.6 0.5 Both surfaces 19 2.6 199 183 Comp. ex. 345 1.6 0.45 Both surfaces 18 2.5 319 170 Comp. ex. 346 1.6 1.3 One surface 31 4.2 295 169 Comp. ex. 347 Cannot be evaluated Comp. ex. 348 Comp. ex. 349 Comp. ex. 350 Comp. ex. 351 1.6 0.2 Both surfaces 10 2.0 187 175 Inv. ex. 352 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 353 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 354 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 355 1.6 0.2 Both surfaces 10 2.0 315 153 Inv. ex. 356 1.6 0.2 Both surfaces 10 2.0 315 153 Comp. ex. 357 1.6 0.2 Both surfaces 10 2.0 189 172 Comp. ex. 358 1.6 0.2 Both surfaces 10 2.0 382 155 Comp. ex. 359 1.6 0.2 Both surfaces 10 2.0 386 154 Comp. ex. 360 1.6 0.2 Both surfaces 10 2.0 384 153 Comp. ex. 361 1.6 0.2 Both surfaces 10 2.0 385 155 Comp. ex. 362 1.6 0.2 Both surfaces 10 2.0 384 152 Average Soft surface hardness Notch layer change of Limit tensile nano-hardness hardness Tensile bending test standard transition zone Sγ strength Elongation radius R σ high speed/ Class No. B/A deviation (ΔHv/mm) (%) (MPa) (%) (mm) σ low speed Inv. ex. 301 0.53 0.3 1979 10  868 15 1 1.3 Inv. ex. 302 0.56 0.7 2071 10  929 16 1 1.2 Inv. ex. 303 0.59 0.6 1963 12  991 19 1 1.4 Inv. ex. 304 0.57 0.4 2318 15 1064 25 1 1.3 Inv. ex. 305 0.44 0.1 2720 13 1203 23 1 1.3 Inv. ex. 306 0.39 0.2 2344 13 1333 25 1 1.5 Inv. ex. 307 0.37 0.3 2137 14 1542 17 1 1.5 Inv. ex. 308 0.28 0.3 1949 13 1632 17 1 1.4 Inv. ex. 309 0.46 0.1 1964 14 1102 30 1 1.5 Inv. ex. 310 0.54 0.4 2046 17 1033 31 1 1.3 Inv. ex. 311 0.44 0.7 2092 13  972 19 1 1.2 Inv. ex. 312 0.45 0.3 2309 15 1153 20 1 1.5 Inv. ex. 313 0.40 0.6 2538 16 1018 21 1 1.3 Inv. ex. 314 0.57 0.1 1829 13 1001 19 1 1.2 Inv. ex. 315 0.58 0.4 2351 13  997 24 1 1.2 Inv. ex. 316 0.45 0.4 2187 14  963 25 1 1.4 Inv. ex. 317 0.50 0.2 2278 14  975 25 1 1.5 Inv. ex. 318 0.47 0.3 1890 18  975 36 1 1.4 Inv. ex. 319 0.32 0.2 1917 13 1333 24 1 1.3 Inv. ex. 320 0.50 0.3 2731 18 1216 36 1 1.2 Inv. ex. 321 0.41 0.3 2779 15 1016 29 1 1.2 Inv. ex. 322 0.44 0.6 1876 13 1102 25 1 1.5 Inv. ex. 323 0.34 0.5 1776 13 1212 22 1 1.1 Inv. ex. 324 0.29 0.1 1760 13 1362 20 1 1.5 Inv. ex. 325 0.39 0.3 2019 13 1317 23 1 1.4 Inv. ex. 326 0.39 0.7 2521 13 1317 23 1 1.5 Inv. ex. 327 0.39 0.4 2668 18 1317 35 1 1.3 Inv. ex. 328 0.39 0.2 2432 14 1317 18 1 1.2 Inv. ex. 329 0.39 0.4 2674 15 1317 21 1 1.4 Inv. ex. 330 0.39 0.1 2311 13 1317 19 1 1.2 Inv. ex. 331 0.39 0.3 2218 15 1317 26 1 1.4 Inv. ex. 332 0.39 0.7 2250 17 1317 30 1 1.4 Inv. ex. 333 0.39 0.6 2530 14 1317 24 1 1.3 Inv. ex. 334 0.55 0.1 1891 17 1013 36 1 1.5 Inv. ex. 335 0.55 0.5 2337 13 1013 25 1 1.5 Inv. ex. 336 0.55 0.3 2543 13 1013 28 1 1.2 Inv. ex. 337 0.29 0.5 2367 16 1315 23 1 1.3 Inv. ex. 338 0.43 0.7 2698 13 1344 17 1 1.2 Inv. ex. 339 0.60 0.4 1827 13  982 21 1 1.5 Inv. ex. 340 0.60 0.2 1906 13  982 24 1 1.2 Inv. ex. 341 0.60 0.2 2343 13  982 20 1 1.3 Comp. ex. 342 0.54 0.6 5200 7 750 17   2.5 1.3 Inv. ex. 343 0.53 0.3 2205 8  957  9 1 1.1 Comp. ex. 344 0.92 0.5 5400 13 693 20   2.5 1.0 Comp. ex. 345 0.53 0.9 6300 13  916 20 3 1.2 Comp. ex. 346 0.57 0.5 1200 13 420 22 1 1.1 Comp. ex. 347 Cannot be evaluated Comp. ex. 348 Comp. ex. 349 Comp. ex. 350 Comp. ex. 351 0.94 0.7 2300 0 430 13 1 1.0 Inv. ex. 352 0.49 0.2 2200 4  830 14 1 1.5 Inv. ex. 353 0.49 0.7 5500 13  870 27   1.5 1.1 Inv. ex. 354 0.49 0.2 1900 0 1020 11 1 1.3 Inv. ex. 355 0.49 0.2 1800 3  949 14 1 1.4 Inv. ex. 356 0.49 0.5 5200 4 1040 13   1.5 1.1 Comp. ex. 357 0.91 0.6 2100 18 450 37 3 1.0 Comp. ex. 358 0.41 0.9 5300 14 1160 21 3 1.5 Comp. ex. 359 0.40 0.9 5200 14 1150 22 3 1.4 Comp. ex. 360 0.40 0.9 5100 14 1140 23 3 1.5 Comp. ex. 361 0.40 0.9 5300 14 1130 21 3 1.5 Comp. ex. 362 0.40 0.9 5200 14 1150 22 3 1.5

A sheet having a tensile strength of 800 MPa or more and a limit curvature radius R of less than 2 mm was evaluated as high strength steel sheet excellent in bendability (invention examples in Table 8). In particular, in Invention Examples 353 and 356, the requirement of the average Vickers hardness of the soft surface layer being 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness is satisfied and further the requirement of the nano-hardness standard deviation of the soft surface layer being 0.8 or less is satisfied, but it is learned that the average hardness change in the sheet thickness direction of the hardness transition zone exceeds 5000 (ΔHv/mm). As a result, in the steel sheet of Invention Examples 353 and 356, the limit curvature radius R was 1.5 mm. In contrast to this, in the steel sheets of the examples where the two requirements of “the average Vickers hardness of the soft surface layer being 0.60 time or less the average Vickers hardness of the ½ position in sheet thickness” and “the nano-hardness standard deviation of the soft surface layer being 0.8 or less” were satisfied and “the average hardness change in the sheet thickness direction of the hardness transition zone was 5000 (ΔHv/mm) or less”, the limit curvature radius R was 1 mm. Furthermore, if the middle part in sheet thickness includes retained austenite by an area percent of 10% or more, the elongation becomes 15% or more and it was possible to obtain high strength steel sheet excellent in ductility in addition to bendability (Invention Examples 301 to 341 in Table 8). On the other hand, if even one of the performances of a “tensile strength of 800 MPa or more” and a “limit curvature radius R of less than 2 mm” is not satisfied, the sheet was designated a comparative example.

Further, in steel sheet manufactured by hot rolling without rough rolling being performed two times or more under conditions of a rough rolling temperature of 1100° C. or more, a sheet thickness reduction rate per pass of 5% to less than 50%, and a time between passes of 3 seconds or more, the limit curvature radius R was high and a sufficient bendability could not be achieved. Further, in all of the steel sheets according to the invention examples of the present invention, the value of a high speed/α low speed was more than 1.0, therefore it was possible to suppress the notch effect.

Claims

1-12. (canceled)

13. High strength steel sheet having a tensile strength of 800 MPa or more comprising a middle part in sheet thickness and a soft surface layer arranged at one side or both sides of the middle part in sheet thickness, wherein each soft surface layer has a thickness of more than 10 μm and 30% or less of the sheet thickness, the soft surface layer has an average Vickers hardness of 0.60 time or less the average Vickers hardness of the sheet thickness ½ position, and the soft surface layer has a nano-hardness standard deviation of 0.8 or less.

14. The high strength steel sheet according to claim 13, wherein the high strength steel sheet further comprises a hardness transition zone formed between the middle part in sheet thickness and each soft surface layer while adjoining them, wherein the hardness transition zone has an average hardness change in the sheet thickness direction of 5000 (ΔHv/mm) or less.

15. The high strength steel sheet according to claim 13, wherein the middle part in sheet thickness comprises, by area percent, 10% or more of retained austenite.

16. The high strength steel sheet according to claim 14, wherein the middle part in sheet thickness comprises, by area percent, 10% or more of retained austenite.

17. The high strength steel sheet according to claim 13, wherein the middle part in sheet thickness comprises, by mass %,

C: 0.05 to 0.8%,
Si: 0.01 to 2.50%,
Mn: 0.010 to 8.0%,
P: 0.1% or less,
S: 0.05% or less,
Al: 0 to 3%, and
N: 0.01% or less, and
a balance of Fe and unavoidable impurities.

18. The high strength steel sheet according to claim 14, wherein the middle part in sheet thickness comprises, by mass %,

C: 0.05 to 0.8%,
Si: 0.01 to 2.50%,
Mn: 0.010 to 8.0%,
P: 0.1% or less,
S: 0.05% or less,
Al: 0 to 3%, and
N: 0.01% or less, and
a balance of Fe and unavoidable impurities.

19. The high strength steel sheet according to claim 15, wherein the middle part in sheet thickness comprises, by mass %,

C: 0.05 to 0.8%,
Si: 0.01 to 2.50%,
Mn: 0.010 to 8.0%,
P: 0.1% or less,
S: 0.05% or less,
Al: 0 to 3%, and
N: 0.01% or less, and
a balance of Fe and unavoidable impurities.

20. The high strength steel sheet according to claim 16, wherein the middle part in sheet thickness comprises, by mass %,

C: 0.05 to 0.8%,
Si: 0.01 to 2.50%,
Mn: 0.010 to 8.0%,
P: 0.1% or less,
S: 0.05% or less,
Al: 0 to 3%, and
N: 0.01% or less, and
a balance of Fe and unavoidable impurities.

21. The high strength steel sheet according to claim 17, wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:

Cr: 0.01 to 3%,
Mo: 0.01 to 1%,
B: 0.0001% to 0.01%,
Ti: 0.01 to 0.2%,
Nb: 0.01 to 0.2%,
V: 0.01 to 0.2%,
Cu: 0.01 to 1%,
Ni: 0.01 to 1%, and
REM: 0.001 to 0.05%.

22. The high strength steel sheet according to claim 18, wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:

Cr: 0.01 to 3%,
Mo: 0.01 to 1%,
B: 0.0001% to 0.01%,
Ti: 0.01 to 0.2%,
Nb: 0.01 to 0.2%,
V: 0.01 to 0.2%,
Cu: 0.01 to 1%,
Ni: 0.01 to 1%, and
REM: 0.001 to 0.05%.

23. The high strength steel sheet according to claim 19, wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:

Cr: 0.01 to 3%,
Mo: 0.01 to 1%,
B: 0.0001% to 0.01%,
Ti: 0.01 to 0.2%,
Nb: 0.01 to 0.2%,
V: 0.01 to 0.2%,
Cu: 0.01 to 1%,
Ni: 0.01 to 1%, and
REM: 0.001 to 0.05%.

24. The high strength steel sheet according to claim 20, wherein the middle part in sheet thickness further comprises, by mass %, at least one element selected from the group consisting of:

Cr: 0.01 to 3%,
Mo: 0.01 to 1%,
B: 0.0001% to 0.01%,
Ti: 0.01 to 0.2%,
Nb: 0.01 to 0.2%,
V: 0.01 to 0.2%,
Cu: 0.01 to 1%,
Ni: 0.01 to 1%, and
REM: 0.001 to 0.05%.

25. The high strength steel sheet according to claim 17, wherein the C content of the soft surface layer is 0.9 time or less the C content of the middle part in sheet thickness.

26. The high strength steel sheet according to claim 21, wherein the total of the Mn content, Cr content, and Mo content of the soft surface layer is 0.9 time or less the total of the Mn content, Cr content, and Mo content of the middle part in sheet thickness.

27. The high strength steel sheet according to claim 21, wherein the B content of the soft surface layer is 0.9 time or less the B content of the middle part in sheet thickness.

28. The high strength steel sheet according to claim 21, wherein the total of the Cu content and Ni content of the soft surface layer is 0.9 time or less the total of the Cu content and Ni content of the middle part in sheet thickness.

29. The high strength steel sheet according to claim 13, further comprising a hot dip galvanized layer, hot dip galvannealed layer, or electrogalvanized layer at the surface of the soft surface layer.

30. The high strength steel sheet according to claim 14, further comprising a hot dip galvanized layer, hot dip galvannealed layer, or electrogalvanized layer at the surface of the soft surface layer.

31. The high strength steel sheet according to claim 15, further comprising a hot dip galvanized layer, hot dip galvannealed layer, or electrogalvanized layer at the surface of the soft surface layer.

32. The high strength steel sheet according to claim 16, further comprising a hot dip galvanized layer, hot dip galvannealed layer, or electrogalvanized layer at the surface of the soft surface layer.

Patent History
Publication number: 20200232060
Type: Application
Filed: Feb 20, 2018
Publication Date: Jul 23, 2020
Patent Grant number: 11261505
Applicant: NIPPON STEEL CORPORATION (Tokyo)
Inventors: Katsuya NAKANO (Tokyo), Yuya SUZUKI (Tokyo), Genki ABUKAWA (Tokyo), Kunio HAYASHI (Tokyo)
Application Number: 16/487,030
Classifications
International Classification: C21D 9/46 (20060101); B32B 15/01 (20060101); C23C 2/06 (20060101); C23C 2/40 (20060101); C23C 2/28 (20060101); C21D 8/02 (20060101); C21D 6/00 (20060101); C22C 38/38 (20060101); C22C 38/32 (20060101); C22C 38/22 (20060101); C22C 38/16 (20060101); C22C 38/14 (20060101); C22C 38/12 (20060101); C22C 38/08 (20060101); C22C 38/06 (20060101); C22C 38/04 (20060101); C22C 38/02 (20060101); C22C 38/00 (20060101);