Wall Cleat and System for Hanging Items
A frame mounting system for hanging frames on a wall surface includes a wall-mount cleat and a product-side cleat that is integrally-formed in at least one side frame rails of a frame during the manufacture of the frame. The two cleats are sized and shaped to selectively and snugly engage each other. A user simply mounts the wall-mount cleat level to a wall surface and then engages the product-side cleat with the wall mount cleat. An additional feature of the present invention is a flat surface that is formed in the frame rail adjacent to the integrally formed cleat. This flat surface is sized and shaped to receive and support a backing material by either staples or an appropriate adhesive to help protect the rear of the picture or painting.
This application claims priority from U.S. Provisional Patent Application No. 62/816,110, filed Mar. 9, 2020, entitled: “Wall Cleat and System for Hanging Items,” the contents of which are incorporated herein, in their entirety.
BACKGROUND a) Field of the InventionThe present invention generally relates to hanging hardware and, more particularly to such hardware used to hang framed pictures and other items on a wall surface.
b) Description of the Prior ArtA variety of different types of hardware and hanging systems have been developed over the years to secure items to a wall. A seemingly simple task, yet each year improvements continue to be found. Typically, for lightweight picture frames, for example, a simple nail or screw in the wall can be used adequately for hanging. In such instance, the head of the nail or screw merely abuts against a portion of the frame, along an inside surface. With this simple arrangement, the nail or screw does not mechanically or reliably engage the picture frame, but simply relies on friction contact to precariously hold the frame in place against the wall surface—the frame effectively balances on the head of the nail or screw. This delicate balance of the frame on the nail or screw fastener is such that it is susceptible to shifting, tilting or possibly even falling from the perch at the slightest bump or perhaps during some event (e.g., an earthquake or the vibrations caused by a truck passing nearby).
Another commonly used fastener is the so-called “D-ring”, which is usually secured to the back of a picture frame in pairs, and, as the name implies, is shaped like the letter “D.” D-rings work well to support even heavy frames to a wall surface, but require the framer to secure each D-ring at a correct location to the back of the frame during assembly. For one picture frame, this is a relatively simple task, but if you're in the business of selling picture frames and assemble perhaps thousands of frames a week, then the time spent to install the D-ring hardware to each frame quickly adds up and affects the unit cost of each picture frame and the overall cost of doing business. The actual cost of the D-ring hardware and the accompanying screws must also be considered when evaluating the use of this type of fastener. Other issues related to the use of D-rings include installation accuracy. If the D-rings are not installed to the frame in close horizontal alignment with respect to each other, the user who mounts the frame to a wall will encounter difficulties in accurately positioning the wall-hardware (screws and anchors, or nails) so that they align with the D-rings and provide a level frame arrangement.
Another fastener commonly used for hanging lighter frames is the keyhole bracket, which is a metal plate, and like the above-described D-rings, are secured in pairs to the back of a picture frame. The keyhole bracket includes a keyhole-shaped cutout for receiving and capturing the head of a screw by guiding the shaft of the screw into a narrow channel. Like the above-described D-ring, the keyhole bracket is very effective at holding picture frames to walls. Unfortunately, keyhole brackets must also be accurately horizontally aligned and secured to the frame using screws and, as in the case with the D-rings, this takes time and time is a cost.
Yet another type of hanging hardware for picture frames is called a French cleat, which includes a product-mounted elongated cleat and a wall-mounted elongated cleat. The two cleats are usually made from wood and are shaped with a matching angular surface which are sized and shaped to snugly engage each other at the time of hanging. The two cleats are relatively long and can therefore distribute heavy loads across a larger area so that a smaller force will affect each contact point. The engagement allows even very heavy items to be supported on a wall.
Although the French cleat system has a proven track record at effectively and safely supporting even the heaviest of frames to walls, the frame installer is still burdened with the task of accurately mounting the product side cleat to the back of the frame. If the installer secures this product side cleat slanted or off-centered, the wall-mounted process will be difficult. Another problem with French cleats is that they often require access to the inside edge of the upper member of the frame. This is typically where the product-side cleat is secured since it is a strong part of the frame, but unfortunately it makes it difficult to include a backing paper to the frame. This may not be a problem with some applications, such as mirrors and some pictures, but many frame applications remain where a backing paper is desired, such as framed canvases and other open frame artwork.
OBJECT OF THE INVENTIONSIt is a first object of the present invention to provide a hanging system for use with picture frames which overcomes the deficiencies of the prior art.
It is a second object of the present invention to provide a hanging system for use with picture frames which is inexpensive to implement and use.
SUMMARY OF THE INVENTIONA frame mounting system for hanging frames on a wall surface includes a wall-mount cleat and a product-side cleat. The product-side cleat is integrally-formed into at least one side frame rails of a frame during the manufacture of the frame. The two cleats are sized and shaped to selectively snugly engage each other. A user simply mounts the wall-mount cleat level to a wall surface and then positions the frame against the wall so that the product-side cleat engages the wall-mount cleat. An additional feature of the present invention is a flat surface that is formed in the frame member adjacent to the integrally formed cleat. This flat surface is sized and shaped to receive and support a backing material using either staples or an appropriate adhesive to help protect the rear of the picture or painting.
By way of introduction, the present invention is a new mounting system for securing generally planar items to a wall surface and includes a wall-mounted cleat and a frame-mounted cleat. The system works with many different planar items, such as picture frames, mirrors, pin-boards and many types of decorative items. In addition to planar items, such as picture frames, the present system may also be used to mount more 3-dimensional rectangular prism items, such as shelving (an example of a shelf is shown in
Referring to
Referring now to
As shown in
Level-receiving channel 28 of wall-mount cleat 14 is sized and shaped in cross-section to slidingly receive a cylindrical bubble-level vial (shown in
According to the preferred embodiment of the present invention, frame-side cleat is formed integrally with the formation of frame 12. Using a conventional picture frame construction as an example to illustrate the present invention, and referring to
Referring to
As mentioned above, using wood frame rails to explain the present invention, angular engagement cleat-channel 36 is preferably formed during the shaping of the frame rails 20, 22 using a router, a shaper, or other conventional and well known wood-cutting tools. Engagement surface 38 of cleat-channel 36 is preferably a prescribed acute angle less than 50 arc degrees (as measured from the vertical, such as the wall surface). The exact angle of engagement surface 38 may vary, but preferably matches the angle of rear angular surface 26 of cleat 14 so that when the two cleats engage each other, as shown in
The shape and size of angular engagement cleat-channel 36 is such that when frame 12 engages with wall-mount cleat 14 (by following the direction of the arrow shown in
Since cleat-channel 36 is formed automatically during the shaping of each frame before the assembly of frame 12, then the product side cleat (which is defined by cleat-channel 36) will be present at all sides of frame 12 (since the same frame stock would be used to make the frame). In such instance, the user may quickly and easily reorient a frame between landscape and portrait orientations, as desired, simply by repositioning the frame and re-engaging the wall mount cleat 14 with cleat-channel 36 of an adjacent frame member. Also, since the product side cleat (which functions essentially as a fastener) is simply cut into each frame rail while the frame rails are being cut and shaped, there are no extra steps in the manufacturing process. Additional hardware is not required and no additional time is wasted securing hardware to the rear of the product, as in conventional frame securing systems, described in the background section of this application. By forming cleat-channel 36 into frame rails early in the production of frame 12, the accuracy of each cleat-channel 36 is preset by the cutting machines themselves and is therefore much better controlled than trying to accurately position and secure hanging hardware to the rear surface of each frame after the frame is already assembled. Also, formation of cleat-channel 36 will not affect the finish of frame 12. Securing hardware in conventional frames would occur after a finishing process and the installation thereof could damage the finish.
The exact shape of cleat-channel 36 of frame 12 and the shape of engagement section 26 of cleat 14 may be one of many different shapes without departing from the gist of the present invention. Whatever shapes are used, cleat-channel 36 and wall cleat 14 should be able to firmly engage each other, when desired.
According to a second embodiment of the invention, as shown in
Referring to
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As shown in
According to the invention, angled channel 110 is sized to slidingly receive angled engagement section 112 and is cut to match the angle of section 112 so that frame 102 may be selectively secured to cleat 104 by engaging angled engagement section 112 with channel 110.
As shown in
In use of this invention, a user securely mounts cleat 104 against wall surface 106 of a wall in a desired location. The user may insert bubble vial 118 into channel 116 so that cleat 104 may be mounted level. While holding cleat 104 level against wall surface 106, appropriate fasteners 108 (such as brads) are used by inserting one into each bore 114 and using an appropriate tool (such as a brad-hammer) to force each fastener through bore 114 and channel 107 and into wall surface 106, still maintaining the prescribed angle which is determined by bores 114.
Once all appropriate fasteners 108 are used and cleat 104 is secured to wall surface 106, bubble vial 118 is removed from channel 116 and picture frame 102 is positioned so that upper member 120 is positioned above cleat 104 and so that angled channel 110 aligns with an upper edge of angled engagement section 112 of cleat 104. Once aligned, the user moves frame downward and towards wall surface 116 so that angled engagement section 112 enters into channel 110. Frame 102 may be lightly tapped down so that a rear contact surface of frame 102 firmly contacts with wall surface 106, creating a friction engagement. Frame 102 is now firmly secured to the wall.
Referring now to
Accordingly, an invention has been disclosed in terms of preferred embodiments thereof which fulfill each and every one of the objects of the present invention as set forth above and provides a new and improved picture hanging system and method. Various changes, modifications and alterations from the teachings of the present invention may be contemplated by those skilled in the art without departing from the intended spirit and scope thereof.
Claims
1) A picture frame selectively mountable to a horizontal wall cleat attached to a wall surface, said wall cleat includes an upwardly-directed angled projection that extends away from said wall surface at a first prescribed angle, said projection having a rear engagement surface and a thickness, said picture frame comprising:
- an elongated upper member having an integrally formed cleat-channel along its length, said cleat-channel having an angular engagement surface which is disposed at said first prescribed angle with respect to said wall surface and which faces away from said wall surface; and
- wherein said picture is selectively mounted to said wall cleat by positioning said picture with respect to said wall cleat so that said cleat-channel of said upper member receives said projection of said wall cleat, allowing said angular engagement surface of said cleat-channel to abut against said rear engagement surface of said projection and thereby supporting said frame against said wall surface.
2) The picture frame, according to claim 1, further comprising two side members connected to a lower member, and also connected to said upper member, forming a rectangle.
3) The picture frame, according to claim 2, wherein said cleat-channel is also integrally formed in said side members and said lower member.
4) The picture frame, according to claim 3, wherein said members each include a front surface, a picture holding channel, a top surface, a rear surface and a backing support surface, said backing support surface being parallel to said rear surface and positioned between said rear surface and said picture holding channel, said cleat-channel being located between said backing support surface and said rear surface.
5) The picture frame, according to claim 4, further comprising a planar picture positioned within said picture holding channel of said members and a protective backing sheet secured to said backing support surface of said members.
6) The picture frame, according to claim 2, wherein said members are made from wood.
7) The picture frame, according to claim 2, wherein said members are made from metal.
8) The picture frame, according to claim 5, wherein said protective backing sheet is secured to said backing support surface using an adhesive.
9) The picture frame, according to claim 5, wherein said protective backing sheet is secured to said backing support surface using staples.
10) The picture frame, according to claim 1, wherein said cleat-channel includes a front surface which is parallel to and spaced from said angular engagement surface, said front surface and said angular engagement surface being spaced a distance which is greater than said thickness of said projection.
11) A system for mounting an item to a wall surface, comprising:
- an elongated wall cleat that is horizontally attached to said wall surface, said wall cleat including an upwardly-directed angled projection that extends away from said wall surface at a first prescribed angle, said projection having an rear engagement surface;
- wherein said item includes an elongated upper member having an integrally formed cleat-channel along its length, said cleat-channel having an angular engagement surface which is disposed at said first prescribed angle with respect to said wall surface, said cleat-channel being sized and shaped to selectively receive said projection of said wall cleat; and
- wherein said item may be selectively mounted to said wall surface by positioning said item with respect to said wall cleat so that said cleat-channel of said upper member receives said projection of said wall cleat, allowing said angular engagement surface of said cleat-channel to abut against said rear engagement surface of said projection and thereby supporting said frame against said wall surface.
12) The system of claim 11, wherein said item further comprising two side members connected to a lower member, and also connected to said upper member, forming a rectangle.
13) The system of claim 12, wherein said cleat-channel is also integrally formed in said side members and said lower member.
14) The system of claim 13, wherein said members each include a front surface, a picture holding channel, a top surface, a rear surface and a backing support surface, said backing support surface being parallel to said rear surface and positioned between said rear surface and said picture holding channel, said cleat-channel being located between said backing support surface and said rear surface.
15) The system of claim 14, further comprising a planar picture positioned within said picture holding channel of said members and a protective backing sheet secured to said backing support surface of said members.
16) The system of claim 11, wherein said item is a shelf.
17) The system of claim 12, wherein said members are made from metal.
18) The system of claim 15, wherein said protective backing sheet is secured to said backing support surface using an adhesive.
19) The system of claim 11, wherein said cleat-channel includes a front surface which is parallel to and spaced from said angular engagement surface, said front surface and said angular engagement surface being spaced a distance which is greater than said thickness of said projection.
20) An L-shaped shelf selectively mountable to a horizontal wall cleat attached to a wall surface, said wall cleat includes an upwardly-directed angled projection that extends away from said wall surface at a first prescribed angle, said projection having an rear engagement surface and a thickness, said shelf comprising:
- an elongated back wall having an integrally formed cleat-channel along its length, said cleat-channel having an angular engagement surface which is disposed at said first prescribed angle with respect to said wall surface; and
- wherein said shelf is selectively mounted to said wall cleat by positioning said shelf with respect to said wall cleat so that said cleat-channel of said back wall receives said projection of said wall cleat, allowing said angular engagement surface of said cleat-channel to abut against said rear engagement surface of said projection and thereby supporting said shelf against said wall surface.
Type: Application
Filed: Mar 2, 2020
Publication Date: Sep 10, 2020
Inventor: James Milton Gallien (Hidden Hills, CA)
Application Number: 16/806,033