REVOLUTION ENGINE
Engine for producing mechanical energy by internal combustion of a fuel includes a shaft and a crank arm attached to the shaft. The engine further includes a casing, where the interior of the casing forms a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity and the crank arm is capable of making a seal with the interior surface of the casing to block fluid passage. The interior of the casing also includes a bypass area that allows fluid passage around the crank arm. A first valve is positioned adjacent to the bypass area and a second valve is positioned adjacent to the bypass area opposite from the first valve. The first valve and the second valve are configured to block fluid passage when closed.
The present invention generally relates to engines. More specifically, the present invention relates to internal combustion engines.
2. The Relevant TechnologyAn internal combustion engine is an engine where the combustion of a fuel occurs within a chamber to generate force, thus converting chemical energy into mechanical energy. Internal combustion engines are essential to transportation, being heavily utilized in automobiles, aircrafts, boats, and ships. Many power tools and heavy-duty equipment, such as those used for construction and earthwork operations, also rely on internal combustion engines. The most commonly found internal combustion engines operate by the combustion of a fuel inside a cylinder to produce force on a piston. The piston moves in a reciprocating motion and is connected to a crankshaft that converts the reciprocating linear energy into rotational energy capable of spinning a wheel or propeller. Alternatively, a Wankel engine, also known as a rotary engine, utilizes a rotor that has a Reuleaux triangle shape, which rotates inside of an oval/epitrochoid shaped housing to create rotational energy.
BRIEF SUMMARYIn one embodiment, an engine for producing mechanical energy by internal combustion of a fuel includes a shaft and a crank arm attached to the shaft. The engine further includes a casing. The interior of the casing includes a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity and the crank arm is capable of making a seal with an interior surface of the casing to block fluid passage. The interior of the casing also includes a bypass area that allows fluid passage around the crank arm. A first valve is positioned adjacent to the bypass area, the first valve being configured to block fluid passage when closed. A second valve is positioned adjacent to the bypass area opposite from the first valve. The second valve is also configured to block fluid passage when closed.
In another embodiment, a system for producing mechanical energy by internal combustion of a fuel includes a shaft and a crank arm attached to the shaft. The system further includes a casing. The interior of the casing includes a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity and the crank arm is capable of making a seal with an interior surface of the casing to block fluid passage. The interior of the casing also includes a bypass area that allows fluid passage around the crank arm. A first valve is positioned adjacent to the bypass area, the first valve being configured to block fluid passage when closed. A second valve is positioned adjacent to the bypass area opposite from the first valve. The second valve is also configured to block fluid passage when closed.
In a different embodiment, an apparatus for producing mechanical energy by internal combustion of a fuel includes a shaft and a crank arm attached to the shaft. The apparatus further includes a casing. The interior of the casing includes a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity and the crank arm is capable of making a seal with an interior surface of the casing to block fluid passage. The interior of the casing also includes a bypass area that allows fluid passage around the crank arm. A first valve is positioned adjacent to the bypass area, the first valve being configured to block fluid passage when closed. A second valve is positioned adjacent to the bypass area opposite from the first valve. The second valve is also configured to block fluid passage when closed.
A further understanding of the nature and advantages of various embodiments may be realized by reference to the following figures. In the appended figures, similar components or features may have the same reference label.
The ensuing description provides preferred exemplary embodiments only, and is not intended to limit the scope, applicability or configuration of the disclosure. Rather, the ensuing description of the preferred exemplary embodiments will provide those skilled in the art with an enabling description for implementing multiple embodiments with various combinations of the functions and features described herein.
Motors and engines play a critical role in the development of humanity and technological advancement. From construction and transportation to robotics and electronics, industries rely on electric motors and internal combustion engines to perform work and complete tasks that humans cannot or does not want to do. However, current technology has drawbacks that limit efficiency or convenience. For example, piston engines can only achieve an efficiency of around 30 to 40 percent, mainly due to energy loss that occurs when a piston stops and moves in the opposite direction at the top or bottom of the stroke. While Wankel engines are more efficient than piston engines, there is still power loss because the rotor moves eccentrically, and therefore energy is lost when the direction of motion of the rotor changes. Furthermore, additional energy is lost in Wankel engines due to imperfect sealing caused by different operating temperatures in the chamber sections. Electric motors can achieve efficiencies of greater than 90%. However, electric motors are inconvenient in use due to the charging times required for the batteries. Additionally, batteries have an extremely high environmental impact because of the toxic and hazardous chemicals that are used to make the batteries. Furthermore, there are still inefficiencies in generating the electricity that is used to charge the batteries since most generators burn fuel to generate electricity.
The embodiments described herein below overcome the disadvantages of the prior art by providing an internal combustion engine that achieves higher efficiencies while operating by the combustion of fuels, including clean burning and renewable fuels. The engine produces power by rotating a crank arm in concentric revolutions, as opposed to the eccentric motion of the rotor in a Wankel engine or the reciprocating linear motion of pistons. Thus, there is no energy loss due to changing direction of motion and power is conserved. This provides the best of both worlds, achieving the efficiencies of electric motors while providing the conveniences and cleanliness of internal combustion engines. The concentric rotational motion of the engine also greatly reduces vibration, enabling more revolutions per minute and greater power output. Furthermore, the engine is smaller in size and lighter in weight than prior art solutions, facilitating applications where piston engines are not suitable and batteries add too much weight, such as robotics and toys.
The protrusion on casing 102 forms an internal bypass area 110 that is connected to the cylindrical shaped hollow cavity 108. In other words, there is nothing separating bypass area 110 from the cylindrical shaped hollow cavity 108. Also, the bypass area 110 is not a separate chamber from hollow cavity 108 and there are no valves separating bypass area 110 from hollow cavity 108. Rather, the bypass area 110 is an extension of the hollow cavity 108. Thus, hollow cavity 108 minus the area of the shaft 104 forms a toroidal shaped cavity within which the crank arm 106 rotates and blocks fluid passage. More specifically, crank arm 106 comprises a heel portion (which has the profile of a ring shape) and a nose portion (which has the profile of a triangular shape with a rounded corner protruding from the ring). Hollow cavity 108 minus the area of the heel of crank arm 106 forms a toroidal shaped cavity within which the nose of crank arm 106 revolves and blocks fluid passage. Bypass area 110 is an extension of the toroidal shaped cavity and spans less than the full 360 degrees of the toroidal shaped cavity. When the nose of crank arm 106 revolves to the position of the bypass area 110, as shown in
A compression valve 112 and a power valve 114 are positioned adjacent to the bypass area 110, the compression valve 112 being on the opposite side of the bypass area 110 from the power valve 114. When compression valve 112 and power valve 114 are in the closed position, as shown in
Compression valve 112 and power valve 114 are oriented such that the valves 112 and 114 move towards the center of the circular cross section of hollow cavity 108 when the valves 112 and 114 are closing. In other words, compression valve 112 and power valve 114 are positioned along radius lines of the circular cross section of hollow cavity 108 when the valves 112 and 114 are closed. Crank arm 106 has the profile of a cam lobe and is shaped like a cam. Thus, crank arm 106 operates the compression valve 112 and the power valve 114 by pushing the respective valve open as the crank arm 106 rotates past the valve. The two edges on the side of the compression/power valves 112 and 114 that makes the seal with the crank arm 106 are rounded to facilitate smoother opening. Compression valve 112 and power valve 114 can also have ball bearings on the sides for easier opening and there can be grooves in casing 102 that the valves 112 and 114 are positioned between to strengthen the valves 112 and 114 when the valves 112 and 114 are closed. The cam shape of the crank arm 106 allows the seal between the valves 112 and 114 and the crank arm 106 to be maintained while the valves are opening or closing.
Engine 100 also includes an exhaust valve 116 and an intake valve 118. Exhaust valve 116 is positioned to allow fluid to pass from the bypass area 110 to the external of engine 100 and intake valve 118 is positioned to allow fluid passage from the external of engine 100 to the bypass area 110. Camshaft 120 includes two cams, an exhaust cam and a compression cam and camshaft 122 also includes two cams, an intake cam and a power cam. The exhaust cam on camshaft 120 is configured to operate exhaust valve 116 and the intake cam on camshaft 122 is configured to operate intake valve 118. In other embodiments, valves 116 and 118 can be operated by actuators. The compression cam on camshaft 120 operates compression valve lock 124 through push-rod 128 and the power cam on camshaft 122 operates power valve lock 126 through push rod 130. When the compression cam on camshaft 120 pushes against push-rod 128, lock 124 engages to keep compression valve 112 locked in the open position, after the compression valve 112 is opened by crank arm 106. The power cam on camshaft 122 moves push-rod 130 to engage lock 126, which keeps power valve 114 locked in the open position, after the power valve 114 is opened by crank arm 106. Engine 100 is configured such that shaft 104 and crank arm 106 spins four revolutions to complete a cycle, thus the camshafts 120 and 122, as well as the cams, rotate one revolution for every four revolutions of the shaft 104 and crank arm 106. Although omitted from the figure for the sake of clarity, it is understood that there are springs to return the valves 112, 114, 116, and 118 to the closed position when not being opened by crank arm 106 or the cams. There are also springs to return the locks 124 and 126 to the disengaged (i.e., not locking) position when not being acted on by the cams. Engine 100 further includes a spark plug 132 that is positioned to produce sparks in the bypass area 110 in this embodiment, but spark plug 132 can be omitted for diesel applications where ignition is activated by compression instead of a spark.
Another feature illustrated in this figure is the balancing of crank arm 202. The crank arm 202 is shaped like a cam, which has a heel and a nose. Thus, crank arm 202 has a ring shaped profile portion (the heel) and a portion with a profile of a triangular shape with a rounded corner such that the rounded corner is protruding out from the ring (the nose). Counterbalance weight 224 is positioned opposite from the nose on the heel to counter the extra weight of the nose so that crank arm 202 spins more smoothly and evenly, which also reduces vibration in engine 200. Counterbalance weight 224 is embedded within crank arm 202 so that no part of the weight 224 is sticking out. Counterbalance weight 224 can be made with a material that is more dense than the material of the crank arm 202, so that the weight is evenly distributed around crank arm 202 even though the nose adds extra volume. Although counterbalance weight 224 is illustrated as rectangular shaped, it is understood that the weighted material can take any shape and can be positioned anywhere within the crank arm 202 to counter balance the weight of the nose. Thus, crank arm 202 is made up of two or more materials with different densities.
A portion of material can also be removed from crank arm 202 to form a cavity 226 in the crank arm 202. Cavity 226 also serves the purpose of providing a more balanced crank arm 202 where the weight is evenly distributed around the axis of rotation. Cavity 226 is positioned across both the nose and the heel of crank arm 202, thus a portion of the weight of the nose has been removed and a portion of the weight of the heel has been removed from crank arm 202. Although cavity 226 is depicted as having a triangular profile with rounded corners, cavity 226 can also be shaped differently to achieve better balance. For example, the profile edge of cavity 226 that is closest to the center can be curved instead of straight. Cavity 226 can be used as an alternative to counterbalance weight 224 or cavity 226 can be used in conjunction with weight 224 so that crank arm 202 has a perfectly balanced weight distribution around its axis of rotation.
While the principles of the disclosure have been described above relating to specific apparatuses and methods, it is to be clearly understood that this description is made only by way of example and not as limitation on the scope of the disclosure.
Claims
1. An engine for producing mechanical energy by internal combustion of a fuel, the engine comprising:
- a shaft;
- a crank arm attached to the shaft;
- a casing, wherein: an interior of the casing includes a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity, the crank arm is capable of making a seal with an interior surface of the casing to block fluid passage, and the interior of the casing includes a bypass area that allows fluid passage around the crank arm;
- a first valve positioned adjacent to the bypass area, wherein the first valve is configured to block fluid passage when closed; and
- a second valve positioned adjacent to the bypass area opposite from the first valve, wherein the second valve is configured to block fluid passage when closed.
2. The engine of claim 1, further comprising an exhaust valve configured to control fluid passage to an external of the engine.
3. The engine of claim 2, wherein the exhaust valve is positioned to allow fluid passage from the bypass area to the external of the engine.
4. The engine of claim 1, further comprising an intake valve configured to control fluid passage from an external of the engine.
5. The engine of claim 4, wherein the intake valve is positioned to allow fluid passage from the external of the engine to the bypass area.
6. The engine of claim 1, wherein the hollow cavity is shaped as a cylinder.
7. The engine of claim 1, wherein the crank arm rotates concentrically within the hollow cavity.
8. A system for producing mechanical energy by internal combustion of a fuel, the system comprising:
- a shaft;
- a crank arm attached to the shaft;
- a casing, wherein: an interior of the casing includes a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity, the crank arm is capable of making a seal with an interior surface of the casing to block fluid passage, and the interior of the casing includes a bypass area that allows fluid passage around the crank arm;
- a first valve positioned adjacent to the bypass area, wherein the first valve is configured to block fluid passage when closed; and
- a second valve positioned adjacent to the bypass area opposite from the first valve, wherein the second valve is configured to block fluid passage when closed.
9. The system of claim 8, wherein the crank arm is shaped such that the crank arm can push the first valve and the second valve open as the crank arm rotates.
10. The system of claim 8, wherein the first valve and the second valve are configured to form a seal against the crank arm to block fluid passage as the crank arm rotates.
11. The system of claim 8, further comprising a spark plug.
12. The system of claim 11, wherein the spark plug is positioned to produce a spark in the bypass area.
13. The system of claim 8, wherein the first valve is configured to be closed during a compression phase of an operating cycle of the system, and open during a power phase of the operating cycle of the system.
14. An apparatus for producing mechanical energy by internal combustion of a fuel, the apparatus comprising:
- a shaft;
- a crank arm attached to the shaft;
- a casing, wherein: an interior of the casing includes a hollow cavity dimensioned to allow the crank arm to rotate within the hollow cavity, the crank arm is capable of making a seal with an interior surface of the casing to block fluid passage, and the interior of the casing includes a bypass area that allows fluid passage around the crank arm;
- a first valve positioned adjacent to the bypass area, wherein the first valve is configured to block fluid passage when closed; and
- a second valve positioned adjacent to the bypass area opposite from the first valve, wherein the second valve is configured to block fluid passage when closed.
15. The apparatus of claim 14, further comprising a camshaft that includes a first cam, wherein the first cam is configured to operate an intake valve.
16. The apparatus of claim 15, wherein the first cam rotates one revolution for every four revolutions of the crank arm.
17. The apparatus of claim 15, wherein the camshaft further includes a second cam, and wherein the second cam is configured to operate the first valve in conjunction with the crank arm.
18. The apparatus of claim 17, wherein the second cam operates the first valve by holding the first valve open after the crank arm opens the first valve.
19. The apparatus of claim 14, wherein the first valve is opened by a cam separate from the crank arm.
20. The apparatus of claim 19, wherein the cam rotates one revolution for every two revolutions of the crank arm.
Type: Application
Filed: Apr 8, 2019
Publication Date: Oct 8, 2020
Inventor: Fei Qin (Tucson, AZ)
Application Number: 16/378,352