DIFFUSER PIPE EXIT FLARE
A diffuser pipe has a tubular body defining a pipe center axis extending therethrough. The tubular body includes a first portion extending in a generally radial direction from an inlet of the tubular body, a second portion extending in a generally axial direction and terminating at a pipe outlet, and a bend portion fluidly linking the first portion and the second portion. The tubular body has a length defined between the inlet and the pipe outlet. The tubular body has cross-sectional profiles defined in a plane normal to the pipe center axis. An area of the cross-sectional profile at the pipe outlet is at least 20% greater than an area of the cross-sectional profile at a point upstream from the pipe outlet a distance corresponding to 10% of the length of the tubular body.
The present application relates generally to centrifugal compressors for gas turbine engines, and more particularly to diffuser pipes for such centrifugal compressors.
BACKGROUNDDiffuser pipes are provided in certain gas turbine engines for diffusing a flow of high speed air received from an impeller of a centrifugal compressor and directing the flow to a downstream component, such as an annular chamber containing the combustor. The diffuser pipes are typically circumferentially arranged at a periphery of the impeller, and are designed to transform kinetic energy of the flow into pressure energy. Diffuser pipes seek to provide a uniform exit flow with minimal distortion, as it is preferable for flame stability, low combustor loss, reduced hot spots etc.
The diffuser pipes increase in cross-sectional area over their length, in order to provide diffusion of the air exiting the impeller. As the area gradually increases, and the flow within the pipe reduces in velocity, separation of the flow begins to occur within the diffuser pipe. The effectiveness of the diffuser is related to its ability to raise the static pressure while limiting the total pressure loss due to the diffusion.
SUMMARYThere is provided a compressor diffuser for a gas turbine engine, the compressor diffuser comprising: diffuser pipes having a tubular body defining a pipe center axis extending therethrough, the tubular body including a first portion extending in a generally radial direction from an inlet of the tubular body, a second portion extending in a generally axial direction and terminating at a pipe outlet, and a bend portion fluidly linking the first portion and the second portion, the tubular body having a length defined between the inlet and the pipe outlet, the tubular body having cross-sectional profiles defined in a plane normal to the pipe center axis, an area of the cross-sectional profile at the pipe outlet is at least 20% greater than an area of the cross-sectional profile at a point upstream from the pipe outlet a distance corresponding to 10% of the length of the tubular body.
There is provided a diffuser pipe comprising a tubular body defining a pipe center axis extending therethrough, the tubular body including a first portion extending in a generally radial direction from an inlet of the tubular body, a second portion extending in a generally axial direction and terminating at a pipe outlet, and a bend portion fluidly linking the first portion and the second portion, the tubular body having a length defined between the inlet and the pipe outlet, the tubular body having cross-sectional profiles defined in a plane normal to the pipe center axis, an area of the cross-sectional profile at the pipe outlet is at least 20% greater than the area of the cross-sectional profile at a last 10% of the length of the tubular body.
There is provided a method of increasing a static pressure of fluid exiting a centrifugal compressor of a gas turbine engine, the method including: conveying the fluid through a diffuser pipe to rapidly diffuse the fluid through a last 10% of a length of the diffuser pipe over which a cross-sectional area of the diffuser pipe increases by at least 20%.
Reference is now made to the accompanying figures in which:
The centrifugal compressor 19 of the compressor section 14 includes an impeller 17 and a plurality of diffuser pipes 20, which are located downstream of the impeller 17 and circumferentially disposed about a periphery of a radial outlet 17A of the impeller 17. The diffuser pipes 20 convert high kinetic energy at the impeller 17 exit to static pressure by slowing down fluid flow exiting the impeller. The diffuser pipes 20 may also redirect the air flow from a radial orientation to an axial orientation (i.e. aligned with the engine axis 11). In most cases, the Mach number of the flow entering the diffuser pipe 20 may be at or near sonic, while the Mach number exiting the diffuser pipe 20 may be less than 0.25 to enable stable air/fuel mixing, and light/re-light in the combustor 16.
The tubular body 22 of the diffuser pipes 20 also includes a second portion 26, which is disposed generally axially and is connected to the first portion 24 by an out-of-plane curved or bend portion 28. An open end at the downstream end of the second portion 26 forms a pipe outlet 25 (see
The large radial velocity component of the flow exiting the impeller 17, and therefore entering the first portion 24 of each of the diffuser pipes 20, may be removed by shaping the diffuser pipe 20 with the bend portion 28, such that the flow is redirected axially through the second portion 26 before exiting via the pipe outlet 25 to the combustor 16. It will thus be appreciated that the flow exiting the impeller 17 enters the inlet 23 and the upstream first portion 24 and flows along a generally radial first direction. At the outlet of the first portion 24, the flow enters the bend portion 28 which functions to turn the flow from a substantially radial direction to a substantially axial direction. The bend portion 28 may form a 90 degree bend. At the outlet of the bend portion 28, the flow enters the downstream second portion 26 and flows along a substantially axial second direction different from the generally radial first direction. By “generally radial”, it is understood that the flow may have axial, radial, and/or circumferential velocity components, but that the axial and circumferential velocity components are much smaller in magnitude than the radial velocity component. Similarly, by “generally axial”, it is understood that the flow may have axial, radial, and/or circumferential velocity components, but that the radial and circumferential velocity components are much smaller in magnitude than the axial velocity component.
Referring now to
The tubular body 22 diverges in the direction of fluid flow F therethrough, in that the internal flow passage 29 defined within the tubular body 22 increases in cross-sectional area between the inlet 23 and the pipe outlet 25 of the tubular body 22. The increase in cross-sectional area of the flow passage 29 through each diffuser pipe 20 is gradual over some of diffuser pipe 20 and more abrupt in parts of the second portion 26, as described in greater detail below. The direction of fluid flow F is along a pipe center axis 21 of the tubular body 22. The pipe center axis 21 extends through each of the first, second, and bend portions 24, 26, 28 and has the same orientation as these portions. The pipe center axis 21 is thus curved. In the depicted embodiment, the pipe center axis 21 is equidistantly spaced from the radially inner and outer walls 22A, 22B of the tubular body 22, and from the first and second side walls 22C, 22D, through the tubular body 22.
Still referring to
The tubular body 22 is composed of many cross-sectional profiles 27 which are arranged or stacked one against another along the length L of the tubular body 22. Each cross-sectional profile 27 is a planar contour that lies in its own plane that is transverse or normal to the pipe center axis 21.
Referring to
Referring to
For the area curve 30A, the cross-sectional profiles 27 increase in area by at least 40% over the last 20% of the length L of the tubular body 22. In
For the area curve 30A, the cross-sectional profiles 27 increase in area by at least 50% over the last 30% of the length L of the tubular body 22. For the area curve 30A, the cross-sectional profiles 27 increase in area by at least 50% over the last 25% of the length L of the tubular body 22. In
The area curve 30A shows that the diffuser pipe 20 may undergo increases in the area of its cross-sectional profiles 27 of 50% or more in the last 10% of the length L of the diffuser pipe 20, in the last 20% of the length L of the diffuser pipe 20, and/or in the last 25% of the length L of the diffuser pipe 20.
Referring to
The increase in cross-sectional area of the diffuser pipe 20 over a short distance of the diffuser pipe 20 may allow for rapid diffusion at the exit of the diffuser pipe 20. This may lead to increased static pressure prior to providing the fluid flow F downstream into a plenum and ultimately into the combustion chamber of the combustor 16. Since diffusion occurs rapidly and over a short distance at the exit of the diffuser pipe 20, there may be lower pressure loss when compared to a conventional diffuser pipe where diffusion occurs over a more gradual increase in cross-sectional area. Thus the distribution of the cross-sectional area toward the exit of the diffuser pipe 20 may result in higher static pressure recovery and lower loss. The area curve 30E for such a conventional diffuser pipe, where diffusion occurs over a more gradual increase in cross-sectional area, is shown in
Still referring to
As seen in
Where Ps is the static pressure, Pt is the total pressure (Ps+pressure from kinetic energy), A1 is the cross-sectional area of diffuser pipe 20 at the inlet 23, A2 is the cross-sectional area of diffuser pipe 20 at the pipe outlet 25, and L is the meanline length of the diffuser pipe 20.
Referring to
The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.
Claims
1. A compressor diffuser for a gas turbine engine, the compressor diffuser comprising: diffuser pipes having a tubular body defining a pipe center axis extending therethrough, the tubular body including a first portion extending in a generally radial direction from an inlet of the tubular body, a second portion extending in a generally axial direction and terminating at a pipe outlet, and a bend portion fluidly linking the first portion and the second portion, the tubular body having a length defined between the inlet and the pipe outlet, the tubular body having cross-sectional profiles defined in a plane normal to the pipe center axis, an area of the cross-sectional profile at the pipe outlet is at least 20% greater than an area of the cross-sectional profile at a point upstream from the pipe outlet a distance corresponding to 10% of the length of the tubular body.
2. The compressor diffuser of claim 1, wherein the area of the cross-sectional profile at the pipe outlet is at least 25% greater than the area of the cross-sectional profile at the last 10% of the length of the tubular body.
3. The compressor diffuser of claim 2, wherein the area of the cross-sectional profile at the pipe outlet is 50% greater than the area of the cross-sectional profile at the last 10% of the length of the tubular body.
4. The compressor diffuser of claim 1, wherein the area of the cross-sectional profile at the pipe outlet is at least 40% greater than the area of the cross-sectional profile at the last 20% of the length of the tubular body.
5. The compressor diffuser of claim 4, wherein the area of the cross-sectional profile at the pipe outlet is at least 50% greater than the area of the cross-sectional profile at the last 20% of the length of the tubular body.
6. The compressor diffuser of claim 5, wherein the area of the cross-sectional profile at the pipe outlet is 60% greater than the area of the cross-sectional profile at the last 20% of the length of the tubular body.
7. The compressor diffuser of claim 1, wherein the area of the cross-sectional profile at the pipe outlet is at least 50% greater than the area of the cross-sectional profile at the last 30% of the length of the tubular body.
8. The compressor diffuser of claim 7, wherein the area of the cross-sectional profile at the pipe outlet is 66% greater than the area of the cross-sectional profile at the last 30% of the length of the tubular body.
9. The compressor diffuser of claim 1, wherein the cross-sectional profiles increase linearly in area over an upstream segment of the tubular body starting at 0% of the length of the tubular body and terminating at 80% of the length of the tubular body.
10. A diffuser pipe comprising a tubular body defining a pipe center axis extending therethrough, the tubular body including a first portion extending in a generally radial direction from an inlet of the tubular body, a second portion extending in a generally axial direction and terminating at a pipe outlet, and a bend portion fluidly linking the first portion and the second portion, the tubular body having a length defined between the inlet and the pipe outlet, the tubular body having cross-sectional profiles defined in a plane normal to the pipe center axis, an area of the cross-sectional profile at the pipe outlet is at least 20% greater than the area of the cross-sectional profile at a last 10% of the length of the tubular body.
11. The diffuser pipe of claim 10, wherein the area of the cross-sectional profile at the pipe outlet is at least 25% greater than the area of the cross-sectional profile at the last 10% of the length of the tubular body.
12. The diffuser pipe of claim 11, wherein the area of the cross-sectional profile at the pipe outlet is 50% greater than the area of the cross-sectional profile at the last 10% of the length of the tubular body.
13. The diffuser pipe of claim 11, wherein the area of the cross-sectional profile at the pipe outlet is at least 40% greater than the area of the cross-sectional profile at the last 20% of the length of the tubular body.
14. The diffuser pipe of claim 13, wherein the area of the cross-sectional profile at the pipe outlet is at least 50% greater than the area of the cross-sectional profile at the last 20% of the length of the tubular body.
15. The diffuser pipe of claim 14, wherein the area of the cross-sectional profile at the pipe outlet is 60% greater than the area of the cross-sectional profile at the last 20% of the length of the tubular body.
16. The diffuser pipe of claim 10, wherein the area of the cross-sectional profile at the pipe outlet is at least 50% greater than the area of the cross-sectional profile at the last 30% of the length of the tubular body.
17. The diffuser pipe of claim 16, wherein the area of the cross-sectional profile at the pipe outlet is 66% greater than the area of the cross-sectional profile at the last 30% of the length of the tubular body.
18. The diffuser pipe of claim 10, wherein the cross-sectional profiles increase linearly in area over an upstream segment of the tubular body starting at 0% of the length of the tubular body and terminating at 80% of the length of the tubular body.
19. A method of increasing a static pressure of fluid exiting a centrifugal compressor of a gas turbine engine, the method including: conveying the fluid through a diffuser pipe to rapidly diffuse the fluid through a last 10% of a length of the diffuser pipe over which a cross-sectional area of the diffuser pipe increases by at least 20%.
20. The method of claim 19, comprising gradually diffusing the fluid over a segment of the diffuser pipe upstream of a last 20% of the length, a cross-sectional area of the segment increasing linearly over its length.
Type: Application
Filed: Jun 3, 2019
Publication Date: Dec 3, 2020
Inventors: Jason NICHOLS (Mississauga), Ryan John PERERA (Etobicoke)
Application Number: 16/429,606