CONTAINER WITH ATTACHED SHELF
A container with an attached shelf includes a plurality of panels connected together to enclose an interior space. The interior space is divided into an upper interior space and a lower interior space by a shelf adhered to one or more of the plurality of panels. The shelf includes a main shelf panel and a pair of opposed side shelf flaps connected to the main shelf panel along a pair of fold lines. The opposed shelf flaps provide load bearing support to the main shelf panel and the main shelf panel is sufficiently rigid to support the weight of an upper product placed in the upper interior space in a manner such that an air gap is maintained between the top of a lower product placed into the lower interior space and the shelf itself so as to avoid unwanted contact between the two products.
The present disclosure relates to containers, and more particularly to containers with compartments.
2. Description of Related ArtVarious containers are provided for transporting or shipping goods. In some instances, the goods being transported are relatively fragile, e.g., baked goods and should not be impacted or pressed upon. Typically, goods like cakes are therefore packaged individually in containers strong enough to protect the cake inside during transport.
The conventional techniques have been considered satisfactory for their intended purpose. However, there is an ever present need for improved transport or shipping containers. This disclosure provides a solution for this need.
SUMMARY OF THE INVENTIONA container comprises a plurality of panels connected together to enclose an interior space. The interior space is divided into an upper interior space and a lower interior space by a shelf adhered to one or more of the plurality of panels. The shelf includes a main shelf panel and a pair of opposed side shelf flaps connected to the main shelf panel along a pair of fold lines.
The shelf can extend from a first end of the interior space to an opposite end of the interior space along a longitudinal axis of the container. The pair of opposed shelf flaps can provide load bearing support to the main shelf panel, wherein the opposed shelf flaps are folded 90 degrees with respect to the main shelf panel. The main shelf panel can be sufficiently rigid to support the weight of an upper product that can be placed in the upper interior space in a manner such that an air gap can be maintained between the top of a lower product that can be placed into the lower interior space and the main shelf panel.
The shelf can include a pair of opposed shelf end flaps connected to the main shelf panel along a second pair of fold lines. One or more of the opposed shelf flaps or opposed shelf end flaps can be adhered to the plurality of panels and the main shelf panel can be not directly adhered to the plurality of panels. The shelf can include corrugated paper material.
The plurality of panels can include four panels, which, together with a plurality of flaps foldably connected to the plurality of panels, can connect together to form a rectangular footprint of the interior space. The plurality of panels can include eight panels, which, together with a plurality of flaps foldably connected to the plurality of panels can connect together to form an octagonal footprint of the interior space. The main shelf panel can be dimensioned to have the same dimensions as the footprint of the interior space.
A blank system for forming a container comprises a main blank includes a plurality of panels foldably connected together configured to enclose an interior space. The blank system includes a shelf blank which includes a main shelf panel and a pair of opposed side shelf flaps connected to the main shelf panel along a pair of fold lines. The shelf blank is configured to form a shelf in the interior space when adhered to the main blank and divide the interior space into an upper interior space and a lower interior space.
The shelf can be sized to extend from a first end of the interior space to an opposite end of the interior space along a longitudinal axis of the container. The pair of opposed shelf flaps can be configured to provide load bearing support to the main shelf panel, wherein the opposed shelf flaps are folded 90 degrees with respect to the main shelf panel.
The shelf blank can include a pair of opposed shelf end flaps connected to the main shelf panel along a second pair of fold lines. One or more of the opposed shelf flaps or opposed shelf end flaps can be adhered to the main blank and the main shelf panel itself need not be directly adhered to the main blank. The shelf blank can include corrugated paper material.
The main blank can be a first main blank, and the shelf blank can be a first shelf blank, wherein a plurality of main blanks like the first main blank and a plurality of shelf blanks like the first shelf blank can all be palletized. The main blanks can be palletized on one pallet, and the shelf blanks can be palletized on a separate pallet. The main blanks and shelf blanks can be palletized on a single pallet together. Each shelf blank can be adhered to a respective one of the main blanks before the blanks are palletized.
A method for forming a container includes joining a shelf blank onto a main blank, folding the main blank around an interior space, and folding the shelf blank into the interior space to create a shelf dividing the interior space into an upper interior space and a lower interior space. The method can include folding a plurality of flaps of the main blank to create a bottom of the container. The method can include placing a product into the lower interior space before the shelf blank is folded into place to form the upper interior space. The method can include placing a second product into the upper interior space on top of the shelf blank.
These and other features of the systems and methods of the subject disclosure will become more readily apparent to those skilled in the art from the following detailed description of the preferred embodiments taken in conjunction with the drawings.
So that those skilled in the art to which the subject disclosure appertains will readily understand how to make and use the devices and methods of the subject disclosure without undue experimentation, preferred embodiments thereof will be described in detail herein below with reference to certain figures, wherein:
Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a view of an embodiment of a blank system for forming a container in accordance with the disclosure is shown in
The blank system 10, depicted in
The blank system 10 includes a shelf blank 200 which includes a main shelf panel 202 and a pair of opposed side shelf flaps 204, 206 foldably connected to the main shelf panel across respective fold lines 203, 205.
With reference now to
With reference now to
With reference to
With reference to
Without limiting the intended scope of potential uses for the disclosed container 154, an exemplary product that can be loaded into the disclosed container 154 is a cake, other baked goods, or other foods. Baked goods are relatively fragile products and will not transport in a satisfactory manner if force is applied to them, particularly from above. For example the disclosed container 154 can transport a cake in the lower interior space 156 without damaging it, even if the shelf 207 above the lower interior space 156 is supporting the weight of a separate cake in the upper interior space 158. In another example, a cake can be loaded into the lower interior space 156 while items related to the service of a cake such as utensils, plates, and cutlery can be loaded into the upper interior space 158 without the shelf 207 deflecting into the lower interior space 156 to impact the cake.
The main blank 100 can be a first main blank, and the shelf blank 200 can be a first shelf blank, where a plurality of main blanks 100 like the first main blank 100 and a plurality of shelf blanks 200 like the first shelf blank 200 are palletized for shipping. The main blanks 100 can be palletized on one pallet, and the shelf blanks 200 can be palletized on a separate pallet. The main blanks 100 and shelf blanks 200 can be palletized on a single pallet together. The main blanks 100 and shelf blanks 200 can be palletized together as depicted in
With reference now to
The blank system 20 includes a main blank 300 and a shelf blank 400. The main blank 300 has 7 panels 302, 304, 306, 308, 310, 312, 314 which fold across respective fold lines 350, 352, 354, 356, 358, 360, 362. Two end flaps 301, 315 fold across respective fold lines 348, 362, and join together or adhere together to enclose an interior space 365 of a container 367. The end flaps 301, 315 can also be referred to synonymously as panels in the present disclosure. The shelf blank 400 is similar to the shelf blank 200 of the blank system 100, except that it has a pair of opposed shelf end flaps 408, 410 in addition to the pair of opposed side shelf flaps 404, 406.
With reference now to
With reference now to
With reference now to
The methods and systems of the present disclosure, as described above and shown in the drawings, provide for containers with an interior divider. While the apparatus and methods of the subject disclosure have been shown and described with reference to preferred embodiments, those skilled in the art will readily appreciate that changes and/or modifications may be made thereto without departing from the scope of the subject disclosure.
Claims
1. A container comprising:
- a plurality of panels connected together to enclose an interior space, wherein the interior space is divided into an upper interior space and a lower interior space by a shelf adhered to one or more of the plurality of panels, wherein the shelf includes:
- a main shelf panel and a pair of opposed side shelf flaps connected to the main shelf panel along a pair of fold lines.
2. The container as recited in claim 1, wherein the shelf extends from a first end of the interior space to an opposite end of the interior space along a longitudinal axis of the container.
3. The container as recited in claim 1, wherein the pair of opposed shelf flaps provide load bearing support to the main shelf panel and wherein they are folded 90 degrees with respect to the main shelf panel.
4. The container as recited in claim 3, wherein the main shelf panel is sufficiently rigid so as to support the weight of an upper product placed in the upper interior space in a manner that maintains an air gap between the top of a lower product placed into the lower interior space and the main shelf panel.
5. The container as recited in claim 1, wherein the shelf includes a pair of opposed shelf end flaps connected to the main shelf panel along a second pair of fold lines.
6. The container as recited in claim 5, wherein one or more of the opposed shelf flaps or opposed shelf end flaps is adhered to the plurality of panels and the main shelf panel is not directly adhered to the plurality of panels.
7. The container as recited in claim 1, wherein the shelf includes corrugated paper material.
8. The container as recited in claim 1, wherein the plurality of panels includes four panels, which, together with a plurality of flaps foldably connected to the plurality of panels, connect together to form a rectangular footprint of the interior space.
9. The container as recited in claim 1, wherein the plurality of panels includes eight panels, which, together with a plurality of flaps foldably connected to the plurality of panels connect together to form an octagonal footprint of the interior space.
10. The container as recited in claim 1, wherein the main shelf panel is dimensioned to have the same dimensions as the footprint of the interior space.
11. A blank system for forming a container comprising:
- a main blank including a plurality of panels foldably connected together configured to enclose an interior space; and
- a shelf blank including a main shelf panel and a pair of opposed side shelf flaps connected to the main shelf panel along a pair of fold lines, wherein the shelf blank is configured to form a shelf in the interior space when adhered to the main blank and divide the interior space into an upper interior space and a lower interior space.
12. The system as recited in claim 11, wherein the shelf is sized to extend from a first end of the interior space to an opposite end of the interior space along a longitudinal axis of the container.
13. The system as recited in claim 10, wherein the pair of opposed shelf flaps are configured to provide load bearing support to the main shelf panel when they are folded 90 degrees with respect to the main shelf panel.
14. The system as recited in claim 10, wherein the shelf blank includes a pair of opposed shelf end flaps connected to the main shelf panel along a second pair of fold lines.
15. The system as recited in claim 12, wherein one or more of the opposed shelf flaps or opposed shelf end flaps is adhered to the main blank and the main shelf panel is not directly adhered to the main blank.
16. The system as recited in claim 12, wherein the shelf blank includes corrugated paper material.
17. The system wherein the main blank is a first main blank, and the shelf blank is a first shelf blank, further comprising a plurality of main blanks like the first main blank and a plurality of shelf blanks like the first shelf blank, wherein all the blanks are palletized.
18. The system recited in claim 17, wherein the main blanks are palletized on one pallet, and wherein the shelf blanks are palletized on a separate pallet.
19. The system recited in claim 17, wherein the main blanks and shelf blanks are palletized on a single pallet together.
20. The system recited in claim 19, wherein each shelf blank is adhered to a respective one of the main blanks before the blanks are palletized.
21. A method for forming a container comprising joining a shelf blank onto a main blank;
- folding the main blank around an interior space;
- folding the shelf blank into the interior space to create a shelf dividing the interior space into an upper interior space and a lower interior space.
22. The method as recited in claim 18, further comprising folding a plurality of flaps of the main blank to create a bottom of the container, then placing a product into the lower interior space before folding the shelf blank into place to form the upper interior space.
23. The method as recited in claim 22, further comprising placing a second product into the upper interior space on top of the shelf blank.
Type: Application
Filed: Jul 22, 2019
Publication Date: Jan 28, 2021
Inventor: Pinocchio Z. Cline (Conyers, GA)
Application Number: 16/517,758