BASEBALL-STYLE CAP ATTACHABLE BRIM
A brim extender attaches to any standard baseball-style cap and may provide one or more functions, such as (1) extending sun protection along the sides and posterior portion of the hat, (2) changing the style and appearance of the hat, (3) providing a new promotional item (e.g., a new thing that can be labeled, colored, or styled to market a brand), and/or (4) providing an added barrier between the head and the crown of the cap to shield or partially shield the cap from perspiration and other substances coming from the scalp or hair.
Any and all applications for which a foreign or domestic priority claim is identified in the Application Data Sheet as filed with the present application are hereby incorporated by reference under 37 CFR 1.57.
BACKGROUND FieldImprovements to baseball-style caps (or simply “baseball caps” or “caps”).
Description of the Related ArtBaseball-style caps have become very common throughout the world and are used for many purposes by men, women, and children. Such caps typically include a relatively stiff front brim or “bill” portion attached to a soft domed “crown” portion. They may be made of various solid or mesh fabrics, leather, or other such materials. The bill portion may be pre-shaped into an arched contour and is often reinforced with plastic or cardboard. The user can generally manually bend the bill portion to adjust the arch. The crown portion may be adjustable to fit heads of various circumferences. The adjustment device, usually in the posterior part of the cap is sometimes a strip of fabric or plastic, and may include a buckle device, Velcro, or other interlocking mechanism. Caps may also include an elastic headband portion to enable an adjustable fit. Although referred to here as “baseball-style caps,” we use this term to describe a wide variety of similar caps that may be referred to in the market place as golf caps, trucker hats, fitted caps, snap-back caps, and other such terms that all describe hats made of various materials that consist of a crown and frontal brim.
Once used primarily by baseball players, such caps are now used in many other sports, workplaces, and recreational environments. They are often also manufactured and sold as promotional items, meaning that a business or team may print a logo and/or use a color scheme on the hat that helps promote a particular brand. Logos may be embroidered, printed, or otherwise attached to the cap. Despite the wide number of purposes for baseball-style caps and the large number of manufacturers, such caps have a relatively common shape.
SUMMARYBaseball-style caps afford some head and facial sun protection, but may not adequately shade the ears, side of the face, or back of the neck. Thus, disclosed herein are improvements to baseball-style caps in the form of an attachment that may serve one or more functions, including: (1) extending sun protection along the sides and posterior portion of the hat, (2) changing the style and appearance of the hat, (3) providing a new promotional item (e.g., a new thing that can be labeled, colored, or styled to market a brand), and/or (4) providing an added barrier between the head and the crown of the cap to shield or partially shield the cap from perspiration and other substances coming from the scalp or hair.
In the example of
Returning to
The brim extender 210 may vary in shape, such as smooth contour or jagged contour. In some embodiments, the brim extender 210 is a relatively flat sheet of material, or may be made of a material that simulates appearance of human hair, for example. Portions of the bill extender 210 may be labeled via embroidering, printing, or other-attachment. As discussed further below with reference to
Claims
1. A brim extender comprising a substrate having:
- a front portion and a rear portion defining a central aperture sized to receive a crown portion of a baseball cap;
- an attachment tab extending from the rear portion into the central aperture;
- an attachment slit extending through the rear portion of the flexible substrate, the attachment slit sized and positioned to allow a portion of the attachment tab to pass therethrough; and
- one or more tabs on the front portion of the flexible substrate, the tabs configured to stabilize the brim extender upon the baseball cap.
2. The brim extender of claim 1, wherein the attachment tab includes an expanded portion that is wider than the attachment slit.
3. The brim extender of claim 1, further comprising a non-stick backing material on each of the one or more tabs, the backing material configured for removal so that an adhesive material on the one or more tabs is exposed.
4. A brim extender comprising a substrate material having:
- a front portion and a rear portion defining a central aperture sized to receive a crown portion of a baseball cap, wherein the front portion rests on a bill of the baseball cap when the crown portion extends through the central aperture;
- a plurality of tabs extending into the central aperture, the tabs configured for compression between a head of an individual and an inner surface of the crown portion of the baseball cap.
5. The brim extender of claim 4, wherein the plurality of tabs are spaced apart by openings.
6. The brim extender of claim 4, further comprising:
- a slit through the front portion of the baseball cap sized to receive the bill of the baseball cap.
7. The brim extender of claim 1, wherein the brim extender is configured for attachment to the baseball cap without sewing onto the baseball cap and without a separate clip, string, or other attachment mechanism.
8. The brim extender of claim 1, further comprising an elastic band sewn or bonded to the substate about the central aperture.
9. A method of manufacturing brim extenders comprising:
- providing a machine configured to receive a substrate material and automatically cut a plurality of brim extenders from the substate material, each of the brim extenders having: a front portion and a rear portion defining a central aperture sized to receive a crown portion of a baseball cap; an attachment tab extending from the rear portion into the central aperture; an attachment slit extending through the rear portion of the flexible substrate, the attachment slit sized and positioned to allow a portion of the attachment tab to pass therethrough; and one or more tabs on the front portion of the flexible substrate, the tabs configured to stabilize the brim extender upon the baseball cap.
10. The method of claim 9, wherein the brim extenders are cut from a single sheet of the substate material without requiring sewing or bonding after cutting.
11. The method of claim 9, wherein the substrate material comprises foam or neoprene.
12. The method of claim 9, wherein the one or more tabs are configured to be bonded to an undersurface of brims of baseball caps.
13. The method of claim 7, wherein the brim extenders are configured for attachment to baseball caps without sewing onto the baseball caps and without a separate clip, string, or other attachment mechanism.
14. A brim extender comprising a substrate having:
- a first layer comprising a substantially stiff backing material, the first layer having a first central aperture size to receive a crown portion of a baseball cap;
- a second layer comprising an elastic fabric having a second central aperture smaller than the first central aperture;
- wherein the first and second layer are bonded or sewn together to form the brim extender that is held in place on the baseball cap at least by the elastic fabric stretching around the crown portion of the baseball cap.
15. The brim extender of claim 14, wherein the second central aperture is substantially oval.
16. The brim extender of claim 14, further comprising an elastic band sewn or bonded along an inner perimeter of one or more of the first and second layers.
17. The brim extender of claim 14, further comprising:
- a third layer comprising an elastic fabric, wherein the first layer is bonded between the second and third layers.
18. The brim extender of claim 17, wherein the second and third layers are different color or style, such that the brim extender is reversible.
19. The brim extender of claim 14, wherein the first layer comprises an interfacing fabric or plastic.
Type: Application
Filed: May 13, 2020
Publication Date: Feb 4, 2021
Inventor: Murray A. Reicher (Rancho Santa Fe, CA)
Application Number: 15/931,441