REFRIGERATOR APPLIANCE HAVING A PLURALITY OF EVAPORATORS FOR COOLING SEPARATE CHAMBERS
A refrigerator appliance, as provided herein, may include a cabinet defining a fresh food (FF) chamber and a freezer (Fz) chamber, a liner, and a sealed system. The liner may define an icebox (IB) compartment. The sealed system may include a compressor, a condenser, a multi-path valve, a first expansion device, a second expansion device, a FF evaporator, an IB evaporator, and a Fz evaporator. The multi-path valve may be downstream from the condenser to selectively direct refrigerant between a fluid-parallel first restrictor path and second restrictor path. The first expansion device may be mounted in fluid communication along the first restrictor path. The second expansion device may be mounted in fluid communication along the second restrictor path. The FF evaporator may be downstream from the first restrictor path. The IB evaporator may be downstream from the FF evaporator. The Fz evaporator may be downstream from the IB evaporator.
The present subject matter relates generally to refrigerator appliances, and more particularly to cooling systems for refrigerator appliances having multiple evaporators for cooling separate chambers.
BACKGROUND OF THE INVENTIONCertain appliances, such as refrigerator appliances, generally include an icemaker. In order to produce ice, liquid water is directed to the icemaker and frozen. After being frozen, ice may be stored within a storage bin within the appliance. In order to ensure ice is formed or remains in a frozen state, the icemaker and bin may be mounted within a chilled portion of the appliance. For instance, some conventional appliances provide an icemaker and storage bin within a freezer chamber or compartment. Other conventional appliances provide the icemaker and storage bin within a separate icebox compartment (e.g., within a door of the appliance). In order to maintain efficient operation, these conventional appliances generally provide an air circulation system to continuously circulate air within the icebox compartment with air within the freezer chamber.
Certain drawbacks exist with these conventional appliances. For instance, conventional appliances rely on the same evaporator to cool the freezer and the icebox compartment. However, under certain conditions it is possible that the cooling demands of the freezer chamber will differ from the icebox compartment. Additionally or alternatively, because the evaporator has to cool both the freezer chamber and the icebox compartment, the evaporator must generally be larger than would otherwise be necessary (e.g., if the evaporator only had to cool the freezer chamber). In turn, this requires sacrificing certain size and shape options for the freezer chamber in order to accommodate the evaporator.
Although certain existing systems have multiple separate evaporators, such as one evaporator to cool the freezer chamber and another evaporator to cool the fresh compartment, the evaporator for the freezer chamber is typically the only evaporator that is sufficient to cool an icebox compartment. Moreover, in some conventional refrigerator appliances, an icebox is disposed inside (or in the vicinity of fresh food compartment) and requires relatively long and complex ductwork from a freezer compartment to supply cold air.
As a result, it would be useful to have a refrigerator appliance addressing one or more of the above identified issues. For instance, it would be advantageous to provide a refrigerator appliance capable of adequately cooling a separate icebox compartment without relying on the same evaporator that cools a freezer chamber.
BRIEF DESCRIPTION OF THE INVENTIONAspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary aspect of the present disclosure, a refrigerator appliance is provided. The refrigerator appliance may include a cabinet defining a fresh food (FF) chamber and a freezer (Fz) chamber, a liner, and a sealed system. The liner may be attached to the cabinet. The liner may define an icebox (IB) compartment. The sealed system may be mounted to the cabinet to selectively cool the FF chamber, the Fz chamber, and the IB compartment. The sealed system may include a compressor, a condenser, a multi-path valve, a first expansion device, a second expansion device, a FF evaporator, an IB evaporator, and a Fz evaporator. The condenser may be downstream from the compressor to receive refrigerant therefrom. The multi-path valve may be downstream from the condenser to selectively direct refrigerant between a fluid-parallel first restrictor path and second restrictor path. The first expansion device may be mounted in fluid communication along the first restrictor path. The second expansion device may be mounted in fluid communication along the second restrictor path. The FF evaporator may be downstream from the first restrictor path. The IB evaporator may be downstream from the FF evaporator. The Fz evaporator may be downstream from the IB evaporator and the second restrictor path.
In another exemplary aspect of the present disclosure, a refrigerator appliance is provided. The refrigerator appliance may include a cabinet defining a fresh food (FF) chamber and a freezer (Fz) chamber, a liner, and a sealed system. The liner may be attached to the cabinet. The liner may define an icebox (IB) compartment. The sealed system may be mounted to the cabinet to selectively cool the FF chamber, the Fz chamber, and the IB compartment. The sealed system may include a compressor, a condenser, a multi-path valve, a first expansion device, a second expansion device, a FF evaporator, an IB evaporator, and a Fz evaporator. The condenser may be downstream from the compressor to receive refrigerant therefrom. The multi-path valve may be downstream from the condenser to selectively direct refrigerant between a fluid-parallel first restrictor path and second restrictor path. The first expansion device may be mounted in fluid communication along the first restrictor path. The second expansion device may be mounted in fluid communication along the second restrictor path. The FF evaporator may be downstream from the first restrictor path. The IB evaporator may be downstream from the FF evaporator and the second restrictor path. The Fz evaporator may be downstream from the IB evaporator.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). The terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow (e.g., airflow or refrigerant flow) in a fluid pathway. For example, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows.
Turning now to the figures,
Refrigerator doors 128 are rotatably hinged to an edge of housing 120 for selectively accessing fresh food chamber 122. In addition, a freezer door 130 is arranged below refrigerator doors 128 for selectively accessing freezer chamber 124. Freezer door 130 is coupled to a freezer drawer (not shown) slidably mounted within freezer chamber 124. Refrigerator doors 128 and freezer door 130 are shown in a closed configuration in
In some embodiments, various storage components are mounted within fresh food chamber 122 to facilitate storage of food items therein, as will be understood art. In particular, the storage components include storage bins 182, drawers 184, and shelves 186 that are mounted within fresh food chamber 122. Storage bins 182, drawers 184, and shelves 186 are configured for receipt of food items (e.g., beverages or solid food items) and may assist with organizing such food items. As an example, drawers 184 can receive fresh food items (e.g., vegetables, fruits, or cheeses) and increase the useful life of such fresh food items.
In some embodiments, refrigerator appliance 100 also includes a dispensing assembly 140 for dispensing liquid water or ice. Dispensing assembly 140 includes a dispenser 142, for example, positioned on or mounted to an exterior portion of refrigerator appliance 100 (e.g., on one of doors 128). Dispenser 142 includes a discharging outlet 144 for accessing ice and liquid water. An actuating mechanism 146, shown as a paddle, is mounted below discharging outlet 144 for operating dispenser 142. In alternative exemplary embodiments, any suitable actuating mechanism may be used to operate dispenser 142. For example, dispenser 142 can include a sensor (such as an ultrasonic sensor) or a button rather than the paddle. A user interface panel 148 is provided for controlling the mode of operation. For example, user interface panel 148 includes a plurality of user inputs (not labeled), such as a water dispensing button and an ice-dispensing button, for selecting a desired mode of operation such as crushed or non-crushed ice.
Discharging outlet 144 and actuating mechanism 146 are an external part of dispenser 142 and are mounted in a dispenser recess 150. Dispenser recess 150 is positioned at a predetermined elevation convenient for a user to access ice or water and enabling the user to access ice without the need to bend-over and without the need to open doors 128. In the exemplary embodiment, dispenser recess 150 is positioned at a level that approximates the chest level of a user.
In exemplary embodiments, a secondary liner 114 is attached to cabinet 120 (e.g., by being mounted or fixed to door 128) and defines another chamber (e.g., icebox compartment 162) for the receipt or storage of one or more chilled items. For instance, in some embodiments, at least one door 128 includes secondary liner 114 positioned thereon. In turn, icebox compartment 162 may be defined within one of doors 128. In some such embodiments, icebox compartment 162 extends into fresh food chamber 122 when refrigerator door 128 is in the closed position. Although an icebox compartment 162 is shown, additional or alterative embodiments may include a sub-compartment defined at another portion of refrigerator appliance 100 (e.g., at or within fresh food chamber 122).
In some such embodiments, an icemaker or ice making assembly 160 and an ice storage bin 164 are positioned or disposed within icebox compartment 162. For instance, ice making assembly 160 may be positioned, at least in part, above ice storage bin 164. During use, ice is supplied to dispenser recess 150 (
In optional embodiments, an access door 166 is hinged to refrigerator door 128. Access door 166 may permit selective access to icebox compartment 162. Any manner of suitable latch 168 is configured with icebox compartment 162 to maintain access door 166 in a closed position. As an example, latch 168 may be actuated by a user in order to open access door 166 for providing access into icebox compartment 162. Access door 166 can also assist with insulating icebox compartment 162 (e.g., by thermally isolating or insulating icebox compartment 162 from fresh food chamber 122).
In additional or alternative embodiments, liquid water generated during melting of ice cubes in ice storage bin 164, is directed out of ice storage bin 164. For example, turning back to
In some embodiments, chilled air from a sealed system 200 (
Within sealed cooling system 200, gaseous refrigerant flows into compressor 180, which operates to increase the pressure of the refrigerant. This compression of the refrigerant raises its temperature, which is lowered by passing the gaseous refrigerant through condenser 174. Within condenser 174, heat exchange with ambient air takes place so as to cool the refrigerant and cause the refrigerant to condense to a liquid state.
The expansion devices 181 (e.g., a valve, capillary tube, or other restriction device) receive liquid refrigerant from condenser 174. From expansion device 181, the liquid refrigerant enters one or more of the evaporators 178. Upon exiting an expansion device 181 and entering an evaporator 178, the liquid refrigerant drops in pressure and vaporizes. Due to the pressure drop and phase change of the refrigerant, an evaporator 178 is cool relative to the chambers (e.g., fresh food chamber 122, freezer chamber 124, or icebox compartment 162) of refrigerator appliance 100. As such, cooled air is produced and refrigerates the chambers of refrigerator appliance 100. Thus, each evaporator 178 is a heat exchanger which transfers heat from air passing over or across the evaporator 178 to refrigerant flowing through the evaporator 178.
As will be further described below, refrigerator appliance 100 also includes one or more fans or air handlers 194 (e.g., a first fan 194A, a second fan 194B, and a third fan 194C—
Referring generally to
Controller 190 may be positioned in a variety of locations throughout refrigerator appliance 100. In the illustrated embodiment, controller 190 is located within the user interface panel 148. In other embodiments, the controller 190 may be positioned at any suitable location within refrigerator appliance 100, such as for example within a fresh food chamber, a freezer door, etc. Input/output (“I/O”) signals may be routed between controller 190 and various operational components of refrigerator appliance 100. For example, user interface panel 148 may be in operable communication (e.g., electrical communication or wireless communication) with controller 190 via one or more signal lines or shared communication busses.
As illustrated, controller 190 may be in communication with the various components of dispensing assembly 140 and may control operation of the various components. For example, the various valves, switches, etc. may be actuatable based on commands from the controller 190. As discussed, interface panel 148 may additionally be in communication with the controller 190. Thus, the various operations may occur based on user input or automatically through controller 190 instruction.
In optional embodiments, controller 190 is further operatively coupled with one or more temperature sensors 192. Temperature sensors 192 can be any suitable device for measuring the temperature of an atmosphere or ambient air within refrigerator appliance 100 (e.g., within icebox compartment 162, freezer chamber 124, fresh food chamber 122, etc.). For example, a temperature sensor 192 may include a thermistor or a thermocouple (e.g., mounted within icebox compartment 162, freezer chamber 124, fresh food chamber 122, etc.). Controller 190 can receive a signal, such as a voltage or a current, from a temperature sensor 192 that corresponds to the temperature of the air within a corresponding chamber. In such a manner, the temperature of one or more chilled chambers can be monitored or recorded with controller 190. Optionally, one or more of the air handlers 194 may be activated based a received temperature signal (e.g., indicating temperature within a corresponding temperature has reached or exceeded a set chamber temperature).
Turning now to
As shown, especially in
Continuing with
In optional embodiments, each of the fans 194A, 194B, 194C is independently operable and, thus, may be activated to motivate a discrete airflow independent of whether another fan 194A or 194B or 194C is operating. For instance, the fans 194A, 194B, 194C may be separately activated according to the cooling demands of their respective corresponding chambers 122, 162, 124. In additional or alternative embodiments, operation of the fans 194A, 194B, 194C may be sequenced (e.g., such that no fan 194A or 194B or 194C operates simultaneously with one or more of the other fans 194A or 194B or 194C).
Turning generally to
Along each restrictor path (e.g., 212, 214), a separate expansion device (e.g., 181A, 181B) is provided. For instance, a first expansion device 181A may be mounted in fluid communication along the first restrictor path 212. Thus, refrigerant flowing through first restrictor path 212 is forced through the first expansion device 181A. A second expansion device 181B may be mounted in fluid communication along the second restrictor path 214. Thus, refrigerant flowing through the second restrictor path 214 is forced through the second expansion device 181B.
Generally, the second expansion device 181B is more restrictive than the first expansion device 181A. For instance, as noted above, an expansion device (e.g., one or both of first and second expansion devices 181A,181B) may include or be provided as a capillary tube. In certain embodiments, the first expansion device 181A is a first capillary tube and the second expansion device 181B is a second capillary tube. As is understood, each of the capillary tubes may define a restriction size (i.e., inner diameter and capillary length) controlling or determining the flow of refrigerant through the corresponding capillary tube. A smaller inner diameter or longer capillary length of a capillary tube results in a smaller restriction size and larger pressure drop of refrigerant through the capillary tube. In some embodiments, the restriction size of the second capillary tube is smaller than the restriction size of the first capillary tube. Thus, the second capillary tube may be more restrictive than the first capillary tube. Moreover, the pressure drop of refrigerant supplied from the second capillary tube may be greater than the pressure drop of refrigerant supply from the first capillary tube.
Turning especially to
Along with being downstream from the first restrictor path 212, the IB evaporator 178B may be downstream from the second restrictor path 214. In the embodiments of
The multi-path valve 210 may be provided as a three-way valve configured to selectively and alternatively direct refrigerant to one of the restrictor paths 212, 214. Depending on the cooling needs (e.g., within chambers 122, 124, 162—
Turning especially to
Along with being downstream from the first restrictor path 212, the FF evaporator 178A may be downstream from the second restrictor path 214. In the embodiments of
The multi-path valve 210 may be provided as a three-way valve configured to selectively and alternatively direct refrigerant to one of the restrictor paths 212, 214. Depending on the cooling needs (e.g., within chambers 122, 124, 162
Turning especially to
Along with being downstream from the first restrictor path 212, the IB evaporator 178B may be downstream from the second restrictor path 214. In the embodiments of
As shown in
Along with being downstream from the second restrictor path 214, the Fz evaporator 178C may be downstream from the third restrictor path 216. In the exemplary embodiments of
The multi-path valve 210 may be provided as a four-way valve configured to selectively and alternatively direct refrigerant to one of the restrictor paths 212, 214, 216. Depending on the cooling needs (e.g., within chambers 122, 162, 124—
Turning especially to
Along with being downstream from the first restrictor path 212, the FF evaporator 178A may be downstream from the second restrictor path 214. In the embodiments of
As shown in
Along with being downstream from the second restrictor path 214, the Fz evaporator 178C may be downstream from the third restrictor path 216. In the exemplary embodiments of
The multi-path valve 210 may be provided as a four-way valve configured to selectively and alternatively direct refrigerant to one of the restrictor paths 212, 214, 216. Depending on the cooling needs (e.g., within chambers 122, 124, 162
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims
1. A refrigerator appliance comprising:
- a cabinet defining a fresh food (FF) chamber and a freezer (Fz) chamber;
- a liner attached to the cabinet, the liner defining an icebox (IB) compartment; and
- a sealed system mounted to the cabinet to selectively cool the FF chamber, the Fz chamber, and the IB compartment, the sealed system comprising a compressor, a condenser downstream from the compressor to receive refrigerant therefrom, a multi-path valve downstream from the condenser to selectively direct refrigerant between a fluid-parallel first restrictor path and second restrictor path, a first expansion device mounted in fluid communication along the first restrictor path, a second expansion device mounted in fluid communication along the second restrictor path, a FF evaporator downstream from the first restrictor path, an IB evaporator downstream from the FF evaporator, and a Fz evaporator downstream from the IB evaporator and the second restrictor path.
2. The refrigerator appliance of claim 1, wherein the first expansion device is a first capillary tube defining a restriction size to control refrigerant flow therethrough, and wherein the second expansion device is a second capillary tube defining a restriction size smaller than the restriction size of the first capillary tube.
3. The refrigerator appliance of claim 1, wherein the IB evaporator is downstream from the second restrictor path at a connection point downstream from the FF evaporator.
4. The refrigerator appliance of claim 1, wherein the FF evaporator is downstream from the second restrictor path.
5. The refrigerator appliance of claim 1, further comprising a third expansion device along a third restrictor path in fluid-parallel to the first and second restrictor paths.
6. The refrigerator appliance of claim 5, wherein the Fz evaporator is downstream from the third restrictor path at a connection point downstream from the IB evaporator.
7. The refrigerator appliance of claim 5, wherein the FF evaporator is downstream from the second restrictor path.
8. The refrigerator appliance of claim 5, wherein the IB evaporator is downstream from the second restrictor path at a connection point downstream from the FF evaporator.
9. The refrigerator appliance of claim 1, further comprising:
- a first fan directed at the FF evaporator to motivate a first airflow across the FF evaporator to the FF chamber; and
- a second fan directed at the IB evaporator to motivate a second airflow across the IB evaporator to the IB compartment.
10. The refrigerator appliance of claim 9, further comprising:
- a third fan directed at the Fz evaporator to motivate a third airflow across the Fz evaporator to the Fz chamber.
11. A refrigerator appliance comprising:
- a cabinet defining a fresh food (FF) chamber and a freezer (Fz) chamber;
- a liner attached to the cabinet, the liner defining an icebox (IB) compartment; and
- a sealed system mounted to the cabinet to selectively cool the FF chamber, the Fz chamber, and the IB compartment, the sealed system comprising a compressor, a condenser downstream from the compressor to receive refrigerant therefrom, a multi-path valve downstream from the condenser to selectively direct refrigerant between a fluid-parallel first restrictor path and second restrictor path, a first expansion device mounted in fluid communication along the first restrictor path, a second expansion device mounted in fluid communication along the second restrictor path, an IB evaporator downstream from the first restrictor path and the second restrictor path, and a Fz evaporator downstream from the IB evaporator.
12. The refrigerator appliance of claim 11, wherein the first expansion device is a first capillary tube defining a restriction size to control refrigerant flow therethrough, and wherein the second expansion device is a second capillary tube defining a restriction size smaller than the restriction size of the first capillary tube.
13. The refrigerator appliance of claim 11, wherein the sealed system further comprises a FF evaporator downstream from the first restrictor path, wherein the IB evaporator is downstream from the second restrictor path at a connection point downstream from the FF evaporator.
14. The refrigerator appliance of claim 11, wherein the sealed system further comprises a FF evaporator downstream from the first restrictor path and the second restrictor path.
15. The refrigerator appliance of claim 11, further comprising a third expansion device along a third restrictor path in fluid-parallel to the first and second restrictor paths.
16. The refrigerator appliance of claim 15, wherein the Fz evaporator is downstream from the third restrictor path at a connection point downstream from the IB evaporator.
17. The refrigerator appliance of claim 15, wherein the sealed system further comprises a FF evaporator downstream from the first restrictor path and the second restrictor path.
18. The refrigerator appliance of claim 15, wherein the sealed system further comprises a FF evaporator downstream from the first restrictor path, and wherein the IB evaporator is downstream from the second restrictor path at a connection point downstream from the FF evaporator.
19. The refrigerator appliance of claim 18, wherein the sealed system further comprises a FF evaporator downstream from the first restrictor path, and wherein the refrigerator appliance further comprises:
- a first fan directed at the FF evaporator to motivate a first airflow across the FF evaporator to the FF chamber; and
- a second fan directed at the IB evaporator to motivate a second airflow across the IB evaporator to the IB compartment.
20. The refrigerator appliance of claim 19, further comprising:
- a third fan directed at the Fz evaporator to motivate a third airflow across the Fz evaporator to the Fz chamber.
Type: Application
Filed: Jul 30, 2019
Publication Date: Feb 4, 2021
Inventors: Vineeth Vijayan (Louisville, KY), Stephanos Kyriacou (Louisville, KY)
Application Number: 16/526,042