HYDROFOIL ATTACHMENT SYSTEM AND METHOD
The disclosure includes systems, assemblies, sub-assemblies and methods for removably and securely attaching a hydrofoil to a board used in water sports. At least some of the systems include toolless removable attachment and/or toolless forward and backward position adjustment. In various embodiments, the attachment includes a U-Rail adapter mechanically mating with a U-Trench frame assembly disposed within said board.
The present application claims priority benefit under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application Ser. No. 63/019,841, filed May 4, 2020, titled “Hydrofoil Attachment System And Method,” U.S. Provisional Patent Application Ser. No. 62/886,789, filed Aug. 14, 2019, titled “Hydrofoil Attachment System and Method,” and U.S. Provisional Patent Application Ser. No. 62/886,801, filed Aug. 14, 2019, titled “Hydrofoil Assembly System,” each of which is hereby incorporated by reference herein in its entirety.
BACKGROUND FieldThe present invention relates generally to hydrofoils, and more specifically, to a hydrofoil assembly system for ease in mechanically mating a hydrofoil to a surfboard.
Hydrofoils
Hydrofoils generally are surfaces that interact with water as those surfaces are propelled forward. Hydrofoils include a wing or multiple wings mounted on a strut or multiple struts that position the wing or wings in the water. In some designs, the wing or wings interact with the water at speed to create lift, often reducing some or all of a hull or board surface from the water; thereby decreasing water drag resistance. This decrease leads to some or all of better efficiency, additional speed, and/or smoother rides. Designers attach hydrofoil(s) or foil(s) to boats, personal watercraft, surfboards, kiteboards, windsurfing boards, and the like.
For example,
One challenge of hydrofoil systems is the difficulty in changing the various components after assembly of the hydrofoil, particularly the complexity, time, and needed tools for changing from one hydrofoil to another, or one strut to another. For example, hydrofoils attached to surf boards may be integrated into a single nonremovable attachment system in an attempt to ensure sufficient strength in the mechanical connection and/or simplification of manufacturing processes.
In other hydrofoil attachment systems, the hydrofoil may be attached to a surfboard by removable bolts, by one or many mortise and tenon structures, or using a track box with screws as fasteners.
The systems and methods of use described in the present application overcome one or more of the above-discussed problems commonly associated with conventional hydrofoils, improve the aesthetics, and/or provide straightforward and/or convenient operation and use. These and other unique features of the systems and methods of use are discussed below and illustrated in the accompanying drawings.
Any feature, structure, or step disclosed herein can be replaced with or combined with any other feature, structure, or step disclosed herein, or omitted. Further, for purposes of summarizing the disclosure, certain aspects, advantages, and features of the inventions have been described herein. It is to be understood that not necessarily any or all such advantages are achieved in accordance with any particular embodiment of the inventions disclosed herein. No individual aspects of this disclosure are essential or indispensable.
Various embodiments are depicted in the accompanying drawings for illustrative purposes, and should in no way be interpreted as limiting the scope of the embodiments. Furthermore, various features of different disclosed embodiments can be combined to form additional embodiments, which are part of this disclosure.
DETAILED DESCRIPTIONThe hydrofoil plate insert may be configured to engage with a parallel rail track box or a track box specifically configured to receive the hydrofoil plate insert. The hydrofoil plate insert and track box may be “U” shaped or another configuration that allows for convenient attaching and detaching of the hydrofoil from the surfboard.
As shown in
Corresponding alignment features in the trench frame 430 and the rail section 442 may be configured to control a position of the rail section 442 relative to the attachment assembly and prevent the mounting plate of the hydrofoil from decoupling from the attachment assembly. As explained further below, one or more alignment pins 431 may be disposed within the trench 434. The one or more alignment pins 431 may interface with one or more alignment features, for example grooves 441, in the rail section 442. One or more of the grooves may advantageously include a generally vertical cavity followed by a generally horizontal cavity thereby presenting an upside-down backwards L shaped opening to one or more of the alignment pins 431. In such an example, docking of the foil plate portion 440 within the trench frame 430 includes travel of one or more of the alignment pins 431 vertically through the groove 441, then horizontally to lock vertical movement of the pins 431. In an embodiment, one set of grooves 441 include the L shape while another set includes only a horizontal groove locking out vertical movement between the plate 440 and the trench frame 430 (grooves shown also in
As shown in
The trench frame 430 may be disposed within a corresponding recess 424 in the housing 420. In some configurations, the entire trench frame 430 may be disposed within the housing 420.
The housing 420 may include the same material as the surfboard 400. For example, the housing material may include a foam material, such as high-density polyvinyl chloride foam. As illustrated, the housing 420 may be box-shaped or have a rectangular profile. However, the housing 420 may take on any other shape such as a circular or triangular profile. As explained above, at least a partial or full thickness of the housing 420 may be received within the surfboard 400.
As illustrated, the trench 434 may include parallel trench portions 434a, 434b configured to receive corresponding rail portions 442a, 442b of the foil plate portion 440. The parallel trench portions 434a, 434b may extend longitudinally in a front to rear direction. In some configurations, the trench 434 may include one or more transverse trench portions 434c, 434d extending between the parallel trench portions 434a, 434b. The trench 434 may include a plurality of transverse trench portions 434c, 434d to accommodate different installation positions. As illustrated, the trench 434 includes two transverse trench portions 434c, 434d, but additional transverse trench portions may be provided.
Each transverse trench portion 434c, 434d may form a general U-shape with the parallel trench portions 434a, 434b. The U-shaped trench portion may accommodate the U-shaped rail section 442 shown in
An artisan will recognize from the disclosure herein that use of the parallel trench portions 434a, b increase or even maximize the amount of connection surface area within a limited box depth, thereby advantageously increasing or maximizing an amount of multi-directional stresses and torsion the combined assembly can withstand. The box depth limits are a function of the dimensions of the surfboard 400, which are often chosen for desired performance and rider weight characteristics and not simply for box accommodations.
As shown in
As shown in
Each first actuator 456 can include an opening 453 configured to accommodate an end of a corresponding key 454 (see
A length of the rail section 442 may be adjusted to accommodate different sized plate sections 444 of a hydrofoil. For example, the rail section 442 can include an adjustable portion 443 configured to slide lengthwise relative to a remainder of the rail section 442. The adjustable portion 443 may slide along a guide structure 445 on the rail section 442. For example, the length of the rail section 442 may be adjusted using a dovetail slider.
As illustrated, the plate section 444 of a hydrofoil includes the same number of fastener portions, for example mounting holes 447, as the rail section 442. For example, the plate section 444 may include four plate mounting holes 447 (
As explained above, the rail section 442 may include one or more grooves for alignment and/or securement. For example, each parallel rail portion 442a, 442b may include two grooves 441a, 441b having similar or different profiles to accommodate alignment pins 431. As shown in
As shown in
The number of pins 431 in each trench portion 434a, 434b can be greater than the number of grooves 441 in each rail portion 442a, 442b to facilitate two or more installation positions. As shown in
As described above, the foil attachment assembly 410 may include one or more locking assemblies 450 to secure the foil plate portion 440 with attached adapter 442 to the trench frame 430. A combination of the above-described pins 431 and locking assemblies 450 prevents unintentional disengagement of the adapter 442.
Each installation position can have a separate locking assembly 450, but in other configurations, a single locking mechanism may be provided for all installation positions. Each key 454 of the locking assembly 450 is configured to mate with a corresponding locking features, for example hole 462, in the rail section 442 of the foil plate portion 440, for example on the transverse portion 442c of the rail section 442. Depending on the installation position of the foil plate portion 440 with attached adapter 442, the user may activate the actuators 456, 458 on the corresponding locking assembly 450 to lock the adapter 442 in position.
After the one or more keys 454 mate with the rail section 442 of the foil plate portion 440, a second actuator 458 may be actuated to prevent movement of a corresponding key 454 and/or first actuator 456 back to the unmated position and prevent disengagement of the foil plate portion 440. For example, sliding the second actuator 458 towards the key 454 blocks movement of the first actuator 456 back to the unmated position. The second actuator 458 may be configured to slide in a different direction than the first actuator. For example, the first actuator 456 may be configured to slide in an axial direction (e.g., front-to-rear direction), while the second actuator 458 may be configured to slide in a lateral direction (e.g., right-to-left direction). Each key 454 may be locked in place by separate second actuators 458 or the same second actuator.
Although certain embodiments have been described herein with respect to hydrofoil attachments, the systems described herein can be used to attach any component to a surfboard, for example to attach one or more fins to a surfboard.
As used herein, the terms “bottom” and “top” are defined from the perspective of the surfboard in use. Thus, bottom refers to the side closer to water in use.
The terms “comprising,” “including,” “having,” and the like are synonymous and are used inclusively, in an open-ended fashion, and do not exclude additional elements, features, acts, operations, and so forth. Also, the term “or” is used in its inclusive sense (and not in its exclusive sense) so that when used, for example, to connect a list of elements, the term “or” means one, some, or all of the elements in the list.
Conditional language used herein, such as, among others, “can,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that some embodiments include, while other embodiments do not include, certain features, elements, and/or states. Thus, such conditional language is not generally intended to imply that features, elements, blocks, and/or states are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without author input or prompting, whether these features, elements and/or states are included or are to be performed in any particular embodiment.
Although certain embodiments and examples have been described herein, it will be understood by those skilled in the art that many aspects of the systems shown and described in the present disclosure may be differently combined and/or modified to form still further embodiments or acceptable examples. All such modifications and variations are intended to be included herein within the scope of this disclosure. A wide variety of designs and approaches are possible. No feature, structure, or step disclosed herein is essential or indispensable.
For purposes of this disclosure, certain aspects, advantages, and novel features are described herein. It is to be understood that not necessarily all such advantages may be achieved in accordance with any particular embodiment. Thus, for example, those skilled in the art will recognize that the disclosure may be embodied or carried out in a manner that achieves one advantage or a group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein.
Moreover, while illustrative embodiments have been described herein, the scope of any and all embodiments having equivalent elements, modifications, omissions, combinations (e.g., of aspects across various embodiments), adaptations and/or alterations as would be appreciated by those in the art based on the present disclosure. The limitations in the claims are to be interpreted broadly based on the language employed in the claims and not limited to the examples described in the present specification or during the prosecution of the application, which examples are to be construed as non-exclusive. Further, the actions of the disclosed processes and methods may be modified in any manner, including by reordering actions and/or inserting additional actions and/or deleting actions. It is intended, therefore, that the specification and examples be considered as illustrative only, with a true scope and spirit being indicated by the claims and their full scope of equivalents.
Claims
1. A toolless attachment assembly configured to removably and securely attach a hydrofoil to a board configured for water sports, the hydrofoil including a mounting plate operably attached to a mast operably attached to one or more wings, the one or more wings configured to interact with water as the board moves to create lift, the attachment assembly comprising:
- a trench frame including at least two elongated portions operably connected by a transverse portion to roughly form a U shape, the trench frame including cavities within the two elongated portions; and
- at least one toolless locking assembly configured to removably and securely position the mounting plate of the hydrofoil with respect to the board.
2. The attachment assembly of claim 1, wherein an adapter comprises two rail portions and a transverse portion, each rail portion configured to slide within said cavities of said trench frame, said adapter including fastener portions aligned to fastener portions of the mounting plate of the hydrofoil.
3. The attachment assembly of claim 1, wherein said adapter includes an adjustable portion configured to change the dimensions between at least some of the fastener portions of said adapter.
4. The attachment assembly of claim 1, wherein said at least one toolless locking assembly includes at least two toolless locking assemblies, a first locking assembly configured to removably and securely position the mounting plate in a first mid-position with respect to said board and a second locking assembly configured to removably and securely position the mounting plate in a second end-position with respect to said board.
5. The attachment assembly of claim 1, wherein said at least one toolless locking assembly comprises one or more user actuators configured to enable a user to secure a position of the mounting plate with respect to the board without any tools.
6. The attachment assembly of claim 1, wherein said at least one toolless locking assembly is disposed within the trench frame.
7. The attachment assembly of claim 1, comprising a housing, and wherein said trench frame and said at least one toolless locking assembly are mounted in the housing.
8. The attachment assembly of claim 1, wherein said board comprises a surfboard.
9. The attachment assembly of claim 1, wherein said board comprises one of a surfboard and a kite surfboard.
10. The attachment assembly of claim 1, wherein said board comprises one of a wakeboard, a wake surfboard, and an air chair.
11. The attachment assembly of claim 1, wherein the trench frame comprises one or more alignment features configured to control a position of the mounting plate of the hydrofoil with respect to the board.
12. The attachment assembly of claim 11, wherein the one or more alignment features are configured to prevent the mounting plate from decoupling from the trench frame.
13. An adapter configured to toollessly mechanically operate with an attachment assembly to removably and securely attach a hydrofoil to a board configured for water sports, the hydrofoil including a mounting plate, the adapter comprising:
- two rail portions operably connected by a transverse portion to roughly form a U shape, each rail portion configured to slide within cavities of a trench frame having a roughly U shape and disposed within said board, said adapter including fastener portions configured to align with fastener portions of the mounting plate of the hydrofoil; and
- an adjustable portion configured to change dimensions between at least some of the fastener portions of said adapter to cause said alignment.
14. The adaptor of claim 13, wherein the adjustable portion is configured to slide lengthwise relative to the two rail sections.
15. The adaptor of claim 13, wherein at least one of the fastener portions is disposed on the adjustable portion.
16. The adaptor of claim 13, wherein the two rail portions comprise one or more alignment features configured to interface with corresponding alignment features in the trench frame.
17. The adaptor of claim 16, wherein the alignment features are configured to prevent the adaptor from decoupling from the trench frame.
18. The adaptor of claim 13, further comprising one or more locking features configured interface with a locking assembly configured to securely position the adaptor with respect to the board.
19. The adaptor of claim 18, wherein the one or more locking features are disposed in the transverse portion.
Type: Application
Filed: Aug 13, 2020
Publication Date: Feb 18, 2021
Inventor: Jaime B. Reh Aguirre De Carcer (Honolulu, HI)
Application Number: 16/993,015