FLOOR CLEANING MACHINE
Implementations of a floor cleaning machine are provided. The floor cleaning machine is adapted to mop floors (e.g., tile, linoleum, concrete, and like floors) and comprises: a wheeled carriage assembly having a push handle; and a mop assembly that includes an endless mop belt, moistened with a cleaning solution, that can be driven through a cleaning circuit during which the underlying floor is mopped. The floor cleaning machine is configured so that rotation of at least one wheel of the wheeled carriage assembly drives the endless mop belt through the cleaning circuit. In some implementations, the mop assembly is configured to wring out the endless mop belt as it is driven through its cleaning circuit and the floor cleaning machine further comprises a filtration and recirculation system configured to moisten the endless mop belt and collect cleaning solution wrung from the endless mop belt by the mop assembly.
This disclosure relates to implementations of a floor cleaning machine. In particular, the present disclosure is directed to implementations of a floor cleaning machine that is adapted to mop floors.
BACKGROUNDThe commercial cleaning industry has two methods of mopping floors, the floor mop and the auto scrubber. The floor mop is used in conjunction with a bucket, and the auto scrubber can be a walk-behind, or a ride-on, floor cleaning device. A floor mop, and bucket, allows a typical person to mop approximately 1500 sq. feet per hour. While an auto scrubber allows a person to mop approximately 15,000 to 20,000 sq. feet per hour.
However, auto scrubbers have several disadvantages due to their size, weight, and cost. For example, commercial janitorial closets are often too small to house an auto scrubber. Also, due to their size and weight, a van, or trailer, having a ramp is required to transport most, if not all, auto scrubbers. Further, many companies find the cost of procurement and maintenance too high to justify the purchase of one.
Due to the disadvantages inherent to auto scrubbers, most companies rely on workers using floor mops to clean all hard surface floors. But the use of a floor mop and bucket has its own disadvantages. In particular, the use of a floor mop and bucket is labor intensive and can result in repetitive motion injuries (RMIs). RMIs are caused by repeatedly performing a physical task. Common RMIs include carpal tunnel syndrome, tendonitis, and bursitis, and these RMIs put worker productivity at risk. According to the Bureau of Labor Statistics, RMIs lead to an average of 18 lost workdays per injury. Also, once a worker suffers an RMI the likelihood that they'll be reinjured is high. One of the most common causes of RMIs in the commercial cleaning industry is mopping. Even still, approximately 70% of all hard surface floors are manually mopped.
Accordingly, it can be seen that needs exist for the floor cleaning machine disclosed herein. It is to the provision of a floor cleaning machine configured to address these needs, and others, that the present invention is primarily directed.
SUMMARY OF THE INVENTIONImplementations of a floor cleaning machine are provided. The floor cleaning machine is adapted to mop floors, thereby replacing the use of a conventional mop and mop bucket. In this way, labor cost is reduced and/or repetitive motion injuries (RMIs) minimized or eliminated.
The manually propelled floor cleaning machine is adapted to mop floors (e.g., tile, linoleum, concrete, and like floors) and comprises: a wheeled carriage assembly having a push handle; and a mop assembly that includes an endless mop belt, moistened with a cleaning solution, that can be driven through a cleaning circuit during which the underlying floor is mopped. The floor cleaning machine is configured so that rotation of at least one wheel of the wheeled carriage assembly drives the endless mop belt through the cleaning circuit.
In some implementations, the mop assembly is configured to wring out the endless mop belt as it is driven through the cleaning circuit; and the floor cleaning machine further comprises a filtration and recirculation system configured to moisten the endless mop belt, collect and recirculate cleaning solution wrung from the endless mop belt by the mop assembly, and filter cleaning solution used to moisten the endless mop belt.
In some implementations, the wheeled carriage assembly is configured to be height adjustable and thereby facilitate selectively placing the endless mop belt into contact with the underlying floor.
Like reference numerals refer to corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTIONReferring now to the drawings, the floor cleaning machine 100 is adapted to mop floors (e.g., tile, linoleum, concrete, and like floors) and comprises: a wheeled carriage assembly 110 having a push handle 112; and a mop assembly 130 that includes an endless mop belt 132, moistened with a cleaning solution, that can be driven through a circuit during which the underlying floor is mopped. The floor cleaning machine 100 may be configured so that rotation of the rear wheels 120 of the wheeled carriage assembly 110 drives the endless mop belt 132 through its cleaning circuit. The floor cleaning machine 100 further comprises a filtration and recirculation system that may include a cleaning solution tank 150, one or more filter elements 152, a battery powered pump 156, a battery powered solenoid valve 160, a sprinkler 158, and a recovery pan 154, or a suitable combination thereof. In this way, the endless mop belt 132 can be moistened with cleaning solution by the sprinkler 158 and cleaning solution wrung from the endless mop belt 132 can be recovered and filtered before reuse. This reduces the amount of time wasted going back-and-forth between a janitorial closet to replace the cleaning solution and saves water.
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In some implementations, the push handle 112 may be removably secured to the frame 114 of the wheeled carriage assembly 110 by suitable fasteners (e.g., nuts and bolts). In some implementations, the push handle 112 of the wheeled carriage assembly 110 may be configured to fold over, thereby allowing the floor cleaning machine 100 to rest on a backside thereof (see, e.g.,
In some implementations, the wheeled carriage assembly 110 is height adjustable and further comprises an adjustment handle 162 that is operably connected to the rear mounting brackets 164a, 164b and the front strut 166. In this way, the height of the wheeled carriage assembly 110 relative to the floor can be adjusted, thereby allowing the user to selectively place the mop belt 132 (of the mop assembly 130) into contact with the underlying floor.
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The squeegee rollers 134 and the drummer rollers 136 of the mop assembly 130 are made of plastic, rubber, or metal, or a suitable combination thereof.
As shown throughout the drawings, the endless mop belt 132 is a single piece of material joined end to end. The endless mop belt 132 is preferably comprised of an absorbent micro fiber material, but could be made of other monofilament or multifilament strands formed into a continuous loop that would be suitable for mopping wood, tile, stone, etc. In some implementations, the endless mop belt 132 may have a first end and a second end that are joined together by hook-and-loop fasteners (not shown). In this way, without removing the drum rollers 136 from the mop assembly frame 131, the endless mop belt 132 could be removed from the cleaning circuit of the floor cleaning machine 100.
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In some implementations, while the solenoid valve 160 is open, the battery powered pump 156 pushes cleaning solution from the cleaning solution tank 150 into the sprinkler 158 so that it can be dispersed onto the endless mop belt 132. Excess cleaning solution from the sprinkler 158, and cleaning solution wrung from the endless mop belt 132 by the squeegee rollers 134, is collected by the recovery pan 154 positioned thereunder. The battery powered pump 156, and thereby the cleaning solution tank 150, is operably connected to the recovery pan 154 by a hose 155. In some implementations, a first filter element 152a may be positioned within the recovery pan 154. In this way, cleaning solution is filtered before being withdrawn from the recovery pan 154 by the battery powered pump 156. In some implementations, a second filter element 152b may be positioned within the cleaning solution tank 150. In this way, cleaning solution is filtered before passing through the open solenoid valve 160 and being expelled by the sprinkler 158 onto the endless mop belt 132. In some implementations, the battery powered pump 156 is turned ON/OFF using a provided switch. In some implementations, the battery powered solenoid valve 160 is opened/closed using a switch 159, positioned on the push handle 122, that is operably (i.e., conductively) connected thereto (see, e.g.,
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One of ordinary skill in the art, having the benefit of the present disclosure, would be able to select a suitable DC powered solenoid valve 160 for use as part of the filtration and recirculation system.
In some implementations, each of the one or more filter elements 152 of the filtration and recirculation system is a baleen filter cartridge. But one of ordinary skill in the art, having the benefit of the present disclosure, would be able to select an appropriate filter element 152 for use as part of the filtration and recirculation system.
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In some implementations, the cleaning solution may be water, a combination of water and a suitable floor cleaner, water and a suitable disinfectant, or any other aqueous cleaning solution suitable for cleaning wood, tile, stone, etc.
The frame 114, push handle 112, and top cover 124 of the wheeled carriage assembly 110 and the mop assembly frame 131 are made of metal (e.g., an aluminum alloy). The other components of the floor cleaning machine 100 are made of plastic, rubber, or metal, or a suitable combination thereof.
In some implementations, the following steps may be taken to remove the recovery pan 154 and the mop assembly 130 from the wheeled carriage assembly 110. Initially, turn the battery powered pump 156 OFF and disconnect the hose 155 therefrom. Then, remove the drive belt 184 from engagement with the second cog 182b. Next, lift the recovery pan 154 up and pull it from the left side of the mop assembly 130 (see, e.g.,
In some implementations, the following steps may be taken to remove and replace the endless mop belt 132 of the mop assembly 130. Initially, press the release buttons 138, 142 on the drum rollers 136 and the lower squeegee roller 134b to disengage them from the left frame portion 131b of the mop assembly 130. Then, remove the left frame portion 131b from the mop assembly 130 (see, e.g.,
As shown throughout the illustrations, the endless mop belt 132 is 20″ wide. It should be understood that the endless mop belt 132 could be more than, or less than, 20″ wide without departing from the scope of the present invention.
Although not shown, in some implementations, the floor cleaning machine 100 may include an electric motor configured to assist with propelling the rear wheels 120 thereof. In this way, the floor cleaning machine 100 is configured to be self-propelled.
Reference throughout this specification to “an embodiment” or “implementation” or words of similar import means that a particular described feature, structure, or characteristic is included in at least one embodiment of the present invention. Thus, the phrase “in some implementations” or a phrase of similar import in various places throughout this specification does not necessarily refer to the same embodiment.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings.
The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the above description, numerous specific details are provided for a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that embodiments of the invention can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations may not be shown or described in detail.
While operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results.
Claims
1. A manually propelled floor cleaning machine adapted to mop floors, the floor cleaning machine comprising:
- a wheeled carriage assembly having a push handle; and
- a mop assembly that includes an endless mop belt, moistened with a cleaning solution, that can be driven through a cleaning circuit during which the underlying floor is mopped;
- wherein the floor cleaning machine is configured so that rotation of at least one wheel of the wheeled carriage assembly drives the endless mop belt through the cleaning circuit.
2. The floor cleaning machine of claim 1, wherein the endless mop belt is a comprised of an absorbent micro fiber material that has been formed into a continuous loop.
3. The floor cleaning machine of claim 1, wherein the push handle of the wheeled carriage assembly is configured to fold over, thereby allowing the floor cleaning machine to rest on a backside thereof.
4. The floor cleaning machine of claim 1, wherein the wheeled carriage assembly comprises a rear wheel assembly and a pair of front casters, the rear wheel assembly and the front casters are capable of bearing and carrying the weight of the floor cleaning machine, the front casters are also capable of directionally swiveling.
5. The floor cleaning machine of claim 1, further comprising a drive belt assembly configured to operably connect the at least one wheel of the wheeled carriage assembly to the endless mop belt.
6. A manually propelled floor cleaning machine adapted to mop floors, the floor cleaning machine comprising:
- a wheeled carriage assembly having a push handle;
- a mop assembly that includes an endless mop belt, moistened with a cleaning solution, that can be driven through a cleaning circuit during which the underlying floor is mopped, the mop assembly is configured to wring out the endless mop belt as it is driven through the cleaning circuit; and
- a filtration and recirculation system configured to moisten the endless mop belt, collect and recirculate cleaning solution wrung from the endless mop belt by the mop assembly, and filter cleaning solution used to moisten the endless mop belt;
- wherein the floor cleaning machine is configured so that rotation of at least one wheel of the wheeled carriage assembly drives the endless mop belt through the cleaning circuit.
7. The floor cleaning machine of claim 6, wherein the endless mop belt is a comprised of an absorbent micro fiber material that has been formed into a continuous loop.
8. The floor cleaning machine of claim 6, wherein the push handle of the wheeled carriage assembly is configured to fold over, thereby allowing the floor cleaning machine to rest on a backside thereof.
9. The floor cleaning machine of claim 6, wherein the mop assembly further comprises a pair of squeegee rollers configured to wring out the endless mop belt; wherein the filtration and recirculation system comprises a recovery pan positioned to catch liquid wrung from the endless mop belt by the squeegee rollers.
10. The floor cleaning machine of claim 6, wherein the filtration and recirculation system includes a sprinkler that is suspended over the endless mop belt, the sprinkler is configured to moisten the endless mop belt with cleaning solution.
11. The floor cleaning machine of claim 6, wherein the filtration and recirculation system includes: a cleaning solution tank configured to contain cleaning solution; one or more filter elements configured to filter cleaning solution circulating through the filtration and recirculation system; a battery powered pump configured to drive liquid cleaning solution through the filtration and recirculation system; a sprinkler positioned and configured to moisten the endless mop belt with cleaning solution; and a recovery pan positioned to catch liquid wrung from the endless mop belt by the mop assembly.
12. The floor cleaning machine of claim 6, wherein the wheeled carriage assembly comprises a rear wheel assembly and a pair of front casters, the rear wheel assembly and the front casters are capable of bearing and carrying the weight of the floor cleaning machine, the front casters are also capable of directionally swiveling.
13. The floor cleaning machine of claim 6, further comprising a drive belt assembly configured to operably connect the at least one wheel of the wheeled carriage assembly to the endless mop belt.
14. A manually propelled floor cleaning machine adapted to mop floors, the floor cleaning machine comprising:
- a wheeled carriage assembly having a push handle;
- a mop assembly that includes an endless mop belt, moistened with a cleaning solution, that can be driven through a cleaning circuit during which the underlying floor is mopped, the mop assembly is configured to wring out the endless mop belt as it is driven through the cleaning circuit; and
- a filtration and recirculation system configured to moisten the endless mop belt, collect and recirculate cleaning solution wrung from the endless mop belt by the mop assembly, and filter cleaning solution used to moisten the endless mop belt;
- wherein the floor cleaning machine is configured so that rotation of at least one wheel of the wheeled carriage assembly drives the endless mop belt through the cleaning circuit;
- wherein the wheeled carriage assembly is configured to be height adjustable and thereby facilitate selectively placing the endless mop belt into contact with the underlying floor.
15. The floor cleaning machine of claim 14, wherein the endless mop belt is a comprised of an absorbent micro fiber material that has been formed into a continuous loop.
16. The floor cleaning machine of claim 14, wherein the push handle of the wheeled carriage assembly is configured to fold over, thereby allowing the floor cleaning machine to rest on a backside thereof.
17. The floor cleaning machine of claim 14, wherein the mop assembly further comprises a pair of squeegee rollers configured to wring out the endless mop belt; wherein the filtration and recirculation system comprises a recovery pan positioned to catch liquid wrung from the endless mop belt by the squeegee rollers.
18. The floor cleaning machine of claim 14, wherein the filtration and recirculation system includes a sprinkler that is suspended over the endless mop belt, the sprinkler is configured to moisten the endless mop belt with cleaning solution.
19. The floor cleaning machine of claim 14, wherein the wheeled carriage assembly comprises a rear wheel assembly and a pair of front casters, the rear wheel assembly and the front casters are capable of bearing and carrying the weight of the floor cleaning machine, the front casters are also capable of directionally swiveling.
20. The floor cleaning machine of claim 14, further comprising a drive belt assembly configured to operably connect the at least one wheel of the wheeled carriage assembly to the endless mop belt.
Type: Application
Filed: Sep 24, 2019
Publication Date: Mar 25, 2021
Inventor: Troy Hopkins (Huntsville, AL)
Application Number: 16/580,291