OPTICALLY TRACKED PROJECTILE
A projectile, that can be tracked by optical means, is fitted with a special tracer incorporated into the projectile's trailing edge. The rearward facing special tracer is incorporated into a metal disk which is crimped to the projectile's metal jacket. The special tracer includes micro-prismatic features that reflect light at the incidence angle. Alternatively, the disk incorporates a fluorescent dye that is responsive to a laser emission. External emitted radiation is reflected or re-emitted from the trailing edge of the projectile, allowing for an external electro-optic tracking device to identify the position of the projectile in flight.
This application is a continuation-in-part and claims priority from U.S. non-provisional patent application Ser. No. 15/386,555 filed Dec. 21, 2016, which is a continuation-in-part and claims priority from U.S. patent application No. 15,228,217 filed Aug. 4, 2016 (now abandoned), which in turn is a continuation of U.S. patent application Ser. No. 14/220,404 filed Mar. 20, 2014 (now abandoned). The U.S. patent application Ser. No. 15/228,217 claimed priority from U.S. Provisional application No. 62/201,255 filed Aug. 5, 2015, and the U.S. patent application Ser. No. 14/220,404 claimed priority from U.S. provisional application No. 61/803,826. The U.S. non-provisional application Ser. Nos. 15/386,555, 15/228,217, and 14/220,404 and U.S. provisional application Nos. 62/201,255 and 61/803,826 are incorporated herein by reference in their entireties.
BACKGROUND OF THE INVENTIONThe present invention relates to an ammunition projectile that allows for position observation and tracking when illuminated. The projectile may function with a fire control device that tracks the path of a projectile while in ballistic flight toward a given target.
Tracer technology was developed by the British defense research establishment in the midst of the First World War. The technology continues to be used 100 years later. In machine guns, belts of ammunition are mixed-ball and tracer combinations. Unfortunately the 100 year old technology has a number of practical drawbacks: (1) The tracer ammunition's ballistics differ from the trajectory of ball ammunition, (2) handling and inclusion of pyrotechnic tracers in ammunition significantly increases the cost of ammunition, (3) tracers cause unwanted range fires in training, (4) the glow emitted by tracers backlights friendly forces, vehicles, equipment and aircraft and (5) tracers are not optimized for automatic tracking technology.
Retro-reflection: Use of retro-reflectors is ubiquitous in road signs where the technology was invented in the United Kingdom and introduced in the late 1930s. Retro-reflectors reflect light to the emission source with a minimum of scattering. There are three principal types of retro-reflectors: corner cube reflectors, cat's eyes and phase conjugated mirrors. The coefficient of luminosity returned in the direction of the emission source is high. In addition to their use in road signs, retro-reflectors are used in safety reflectors, high visibility clothing and surveying. NASA has also used this technology in the space program. The Apollo 11, 14 and 15 missions placed retro-reflectors on the moon surface allowing for precise measurements of the moon/earth distance. Today companies like 3M and Orafal (formerly Reflexite) now dominate the manufacturing of retro-reflective sheathing and tape that are incorporated into a wide variety of products.
Retro-reflective Materials: Retro-reflective materials are generally categorized as either using glass beads or prismatic technology. The glass bead retro-reflective technology from the 1930's is the oldest; the prismatic technology was developed by Reflexite Americas in the 1960's. Glass bead tapes reflect light back less efficiently than do prismatics, so there are advantages to using prismatic solutions. Prismatic tape exhibits a tighter, more efficient return of light. A brighter, tighter beam extends much further than with glass bead retro-reflectors, giving prismatic tapes an operating range beyond the thousand foot mark. For marine, highway or traffic applications, where long distance conspicuity is important, prismatics are definitely preferred.
Glass bead retro-reflective materials are produced in tape form as both (1) engineering grade glass bead reflective tape, and (2) high intensity glass bead reflective tape.
Engineering Grade Glass Bead Reflective Tape: Engineering grade reflective tape starts with a carrier film that is metalized on the top. Glass beads are applied to this layer so that about fifty percent (50%) of the bead is embedded in the metalized layer. This gives the beads their reflective properties. Then a layer of either acrylic or polyester is applied over the top. This layer can either be clear to make white reflective tape or it can be colored to create the different color reflective tapes. A layer of adhesive is then applied to the bottom of the tape and a release liner is applied to that layer. The tape is rolled up, slit to width and then sold. It shout be noted that an acrylic layered film will not stretch and a polyester layered film will. Because of the heat used in the manufacturing process, engineering grade films end up being a single layer so they do not delaminate.
High Intensity Glass Bead Reflective Tape: High intensity reflective tape is made in layers. The first layer has a grid built into the tape, normally using a honeycomb type pattern. This pattern holds the glass beads so that they are in separate cells. The glass beads are bonded to the bottom of this cell, then a layer of acrylic or polyester is applied over the top of the cell leaving a small air space above the beads. A layer of adhesive and a release liner are then applied to the bottom of the tape.
While the reflective tape industry was originally founded using glass bead technology, micro-prismatic solutions have come of age since the 1970's.
Non-metalized Micro-prismatic Reflective Tape: The first step in creating non-metalized reflective films utilizes a prism array produced from acrylic or another clear resin. This becomes the top layer of the film. Non-metalized films are more vivid but not necessarily more reflective.
Retro-reflector Production and Prismatic Tape: Clearly, the easiest and simplest way to produce retro-reflective material involves glass beads that are incorporated into a film. This glass bead technology was pioneered in the 1930s and has undergone numerous improvements over the decades. Prismatic reflective tapes were invented by Reflexite Americas in the 1960s. Micro-reflective materials were developed in the early 1990's. Following the U.S. Pat. No. 5,171,624, the Reflexite Corporation incorporated micro-reflective materials into polymers that have been widely adopted into sheeting material.
Today, retro-reflective materials, generally produced as tape or sheeting, are ubiquitous in our lives. However, the glass bead and polymer based micro-prismatics do not lend themselves to direct integration into projectiles that must operate in a high temperature environment.
Application or Retro-reflection Technology to Ammunition: The U.S. Pat. No. 3,757,623 to Bellinger disclosed the use of retro-reflectors in ammunition. Bellinger proposed incorporating glass bead retro-reflectors or corner cube retro-reflectors, also known as “cat's eyes”, on the rear of a munition projectile and using a narrow beam laser to illuminate the target area to observe the projectile when it enters the beam. The gunner is then able to adjust the gun's bearings so that the projectile impacts the target.
The U.S. Pat. No. 4,015,258 to Smith disclosed incorporating the basic elements of Bellinger's system into an aircraft platform and importantly described the use of a diverging or diffused laser beam. Again, like Bellinger, the target is illuminated coinciding with the travel time associated with a projectile reaching a target.
Bellinger and Smith disclose the use of typical retro-reflective solutions by attaching glass beads to, or embossing a retro-reflective pattern on, the trailing edge of a projectile. Bellinger's and Smith's patents used the technology of their day, incorporating retro-reflective structure or cat's eyes to the trailing edge of a bullet.
The published U.S. Patent Application 2016/0209188 to Nugent does not build on Bellinger's or Smith's work. Nugent's publication does, however, propose a means for protecting polymer and glass bead retro-reflective material that could be added to the surface of projectiles. This technique could allow the ammunition reloading community to use commercially available retro-reflective tapes and sheeting coupled with a protective wax to allow for adaption of polymer based retro-reflective technology.
Laser Induced Fluorescence: The body of information regarding laser induced fluorescence is growing as laboratories throughout the world explore potential applications for this technology. The present application foresees the use of tracer fluorescing material on a projectile or “bullet” which is fired from a weapon. When radiated after barrel exit by a laser co-located with the weapon, it allows an observer or electronic detector to track the projectile. This technology eliminates burning pyrotechnic tracer materials, allowing the trajectory of the projectile to match the trajectory of ball ammunition.
In the last few years, NASA and engineering institutions have undertaken new testing of retro-reflectors mounted to small cube satellites, and the work has further defined the physics associated with the angle of light incidence on a retro-reflective surface and strength of reflected light returned to a sensor. Measurement of the returned light drops exponentially in many cases, with detectors unable to detect return light when the θ angle of retroreflectors exceeds certain limits.
Factors effecting signal return strength from retro-reflectors incorporated into projectiles have been narrowed and identified, and thus, the following factors can be identified as directly influencing the observability of projectiles given that the projectile aft observable area is severely limited by the projectile's caliber and further, retro-reflected light encounters Far Field Diffraction Pattern (FFDP) induced on return light, as each retro-reflector acts as separate aperture. These two limiting factors—area, FFDP—are restricted parameters. Thus, a projectile designer can influence three factors in regard to optimizing a projectile design having good reflectance signal specifically optimizing the (1) wavelength of observability, (2) repeatability regarding light fall and reflectance on the retro-reflector and (3) the reflectivity of the retroreflector which is influenced by (a) the selected metal surface, (b) metal surface finish, (c) coating applied to the surface, (4) recess depth of the retroreflective disk.
Test data clearly shows that increasing light incidence angles directly reduce the strength of return light from retroreflectors. Thus, in building on Nugent's and Bellinger's earlier work, it remains desirable that a projectile incorporate optimized retro-reflective light's return characteristics. Further, since improperly design projectiles exhibit extenuating yaw and pitch when in external ballistic the light returned to detector is reduced, where retroreflectors in the base of the projectile are misaligned. A quality, functioning observable projectile will exhibit stable flight and will be configured with a retroreflector with tight perpendicular geometric relationship to a projectile's axis of rotation.
Additionally, it remains desirable that a tracer projectile's have a matching ballistic solution for ball ammunition. Further, it is desirable that the terminal effect of ball and tracer ammunition is comparable to other full metal jacket projectiles. Accordingly, it is desirable that a special tracer minimize the space claim inside a projectile, as is set forth with a special tracer disk disclosed in this application.
In regard to angle of light incidence, one must recognize that the changing orientation of a projectile in flight will reveal perturbations in yaw and pitch nutation, typically being 1-4°. Additionally the angle of attack and aft orientation of the small caliber projectile will also change by an additional 1-4° as a projectile follows a regular trajectory towards a target. Thus, the orientation of the aft facing retroreflector with reference to the projectile's axis of spin produces a significant influence on the strength of retro-reflected light returned to a detector. A misaligned aft retroreflector will exhibit a quick drop off in light return where the incidence angle of light vis a vis the retroreflective surface is misaligned. Conversely, a well aligned retroreflector will produce a strong light return signal. Accordingly, the necessary precise orientation of the special disk set in the base of the projectile directly effects the return strength (luminosity) of light returning from a special tracer incorporated into a projectile. An imprecise geometric positioning and alignment of the tracer disk in fabrication of a projectile, relative to the axis of spin, will reduce the signal return observed at a detector. The incorrect positioning of a crimped tracer may be easily imparted when using roll crimping technique. Further, imbalanced projectiles, will exhibit increase pitch and yaw, making it difficult for a detector to locate, observe and track a projectile in flight. Hence, the artful integration of a disk, fabricated using disciplined manufacturing process, along with fabrication of a well-balanced projectile will exhibit stable flight characteristics, with minimal yaw and pitch, the stable flight characteristics of the projectile being a 2nd important design element requisite to produce a novel and useful trackable projectile.
In regard to configuring retro-reflectors in projectiles, we should note that it is generally desired to optimize in the projectile volume, the space available for a dense ductile core, or ductile core with a penetrator where, on impact, the bullet will expand into a cavity. Additionally, it is desirable to minimize the space and volume used by the tracer element to so a projectile can have a beneficial ball-tracer ballistic match. Hence, a thin metal disk—incorporating an aft facing retroreflective morphology—configured properly in the aft end of a jacketed projectile, provides an optimum trackable bullet design allowing a skilled designer to produce can ballistic matching ball and tracer projectiles.
SUMMARY OF THE INVENTIONThe principal object of the present invention is to provide for an observable and trackable projectile that, when coupled to an emitter, allows for the observation and recording of a projectile in flight. Further, when coupled to a fire control system, the recording of actual flight drop, drift and measurement of the time, space and location of a projectile in flight allows for improved precision and accuracy of weapon systems.
In both embodiments of the invention a bullet's metal jacket is used to form a closure with a metal disk providing a full metal jacket surrounding the bullet's core or cores. One embodiment identifies a disk with micro-prismatic retro-reflectors that are thus incorporated into the trailing edge of the projectile so that reflected light can be viewed and the projectile's position tracked by electro-optical devices in the vicinity of the weapon firing said projectile.
Alternatively, a disk with a phosphor material, on the trailing edge of the projectile, is responsive and re-emits radiation when illuminated by an external electro-optical device. The radiated light emission from the laser emitter may be in the UV, visual, NIR or MWIR spectrum. The light reflected from the retro-reflective material may be in the UV, visual, NIR or MWIR spectrum.
Simple Deployment and Use: The invention thus provides for a projectile with a special tracer incorporated and crimped into the projectile and closing a metal jacket around the projectile that, when illuminated at the trailing edge, allows electro-optical devices to locate, observe and track a projectile in flight. Full Metal Jacket (FMJ) ammunition is generally preferred for use by military forces for a number of important reasons. Accordingly, this application identifies a useful design to crimp thin metal disks, with certain features, to the trailing edge of the projectile. This design provides distinct benefits over prior art:
- (1) Optimized, micro-structured prismatics provide highly efficient reflectance over the projectile's trajectory as the projectile changes attitude and the geometric relationship to the observer changes.
- (2) A micro-structure metal retro-reflector incorporated into a disk, allows for manufacture by a specialized forming processor at a manufacturer's facility with equipment to produce microstructures.
- (3) A micro-structure metal, especially one using a chrome plate or polished nickel, can survive in the harsh environment of hot propulsion gases.
- (4) A micro-structure of ridges forming a prismatic structure is thin, less than a millimeter, which reduces the cost and complexity of stamping prismatic structures with specialized dyes.
- (5) Thin disk contraction allows ammunition producers to vary the materials and components incorporated into a projectile's core.
- (6) FMJ encapsulating the entire projectile can provide certain optimized terminal effects.
The small arms propellant industry is continuously modernizing and optimizing propellant mixtures. This proposed solution for special retro-reflective tracers includes preferred use of robust metal combinations such as aluminum, nickel and steel-chrome combinations. The surface and reflectance of these metal combinations are used in gun barrels and are known to remain resilient even after exposure to the high heat propellant burning environment. Additionally, for the purpose of designing and building projectiles with special non energetic tracers, it is understandably useful to use clean burning propellants.
As an alternative to using special tracers formed from metal disks with micro-prismatic features, tracers with metal disks incorporating a fluorescent material can be used that re-emit light when exposed to a narrow band laser emission source. According to the invention, technology being developed worldwide for applications of laser-induced florescence is used to allow electro-optical devices to track projectiles. These designs provide distinct benefits over prior art and also provide an advantageous method for manufacture and assembly of projectiles.
Further, the special disk configuration does not create trajectory differing that of ball ammunition, as the center of gravity and moments are not changed. A further object of the present invention is to set forth a method of fabricating volume quantities of observable projectiles, the specification's disclosure of the production technique allows for volume manufacture of observable projectiles, minimizing mass imbalances (projectile to projectile), while precisely orienting the special tracer disk in the projectile's aft end, the fabrication process producing projectiles with good reflectance and observability.
The metal used to fabricate the special tracer disk corresponds to a selected emitter wavelength illuminating the projectile's trailing edge, providing good reflectance and allowing for observation of the projectile in flight.
The disclosed fabrication technique for the projectile requires fixturing and fabrication, so that the ductile core is formed and inserted into the metal jacket, and then in a subsequent step, the special disk is inserted against the ductile core, and the symmetrical crimping of the fabrication process, dyes and tools crimp a projectile's metal jacket, at the projectile aft end, so the crimp secures the disk and the disk's orientation to the projectile's axis of spin is precisely maintained.
This design provides distinct benefits over prior art:
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- (1) Providing use of prismatic surface formed into a reflective surface, formed on a metal disk, the thin disk minimizing the protrusion depth of a tracer into the bullet cavity. When incorporated and properly positioned in a projectile, the metal's reflectance allowing for observation of projectile's x,y position from the vicinity of the gunner.
- (2) Selected metal surface, incorporated into the tracer disk, provides for good reflectance in a specified wavelength allowing for observability in a selected spectrum.
- (3) A retro-reflective surface embossed, etched, rolled or otherwise formed on a metal sheet or metal tape, cut into a thin circular disk, forming a special tracer disk that is readily incorporated into a jacketed projectile. The design allows for use of cost effective forming of a retro-reflective morphology on a thin metal plate with a subsequently cut the tape or plate into a circular tracer.
- (4) A propellant selected to minimize metal corrosion (in storage) and survive in the harsh environment of hot propulsion gases.
- (5) The thin tracer disk optimizing the cavity volume to house a ductile core or a penetrator inset to a ductile core.
- (6) The thin disk aft configuration, coupled with a metal jacket thus maximizing the usable volume in the cavity, the usable volume matching the volume available to ball ammunition, thus allowing designers to readily design ball and tracer projectiles having excellent matching characteristics, matching both external and terminal ballistics of ball ammunition.
Disclose a technique to fabricate a projectile formed with full metal jacket, encapsulating the entire projectile and allowing for incorporation of a special tracer, in the form of a disk, the disk precisely positioned to be perpendicular to the axis of rotation, being located in the aft end of the projectile.
For a full understanding of the present invention, reference should now be made to the following detailed description of the preferred embodiments of the invention as illustrated in the accompanying drawings.
FIG. 15C1 depicts a metal plate (with a retroreflective morphology) and a punch, fabricating a disk with minimal damage to the surface of the Special Tracer disk.
FIG. 15C2 depicts laser cutting of a metal plate (with a retroreflective morphology) and a laser cut, fabricating a disk with minimal damage to the surface of the Special Tracer disk.
The preferred embodiments of the present invention will now be described with reference to
According to the invention, the trackable projectile or “bullet” 10 is fabricated with a full metal jacket (“FMJ”) 26 and incorporates a special tracer 28. The special tracer is a not energetic but is provided with special characteristics that are incorporated into a thin metal disk 28. During assembly of the projectile, the disk or wafer 28 is crimped 32 to the trailing edge of the projectile's metal jacket 26 and forming a sealed metal jacket surrounding the bullet's internal material or materials 26A. The special tracer in wafer form either reemits or reflects radiation rearward.
The special tracers 28 are crimped 32 thus forming a trailing edge of the projectile 30. When illuminated by laser light from the vicinity of a weapon, the special tracer 34 light is reflected, allowing for identification and locating of the projectile in flight.
A partially completed projectile may be assembled with the special tracer 28, fit the rear of the projectile as depicted in
After completing manufacture of the projectile 10, the projectile is then loaded into a cartridge case 04 that is filled with propellant 08 forming a completed projectile 02 (
In a second embodiment the wafer includes a fluorescent material (e.g., a dye) that is responsive and re-emits light when radiated with a laser. The light re-emission 46 returns a light signal to an optical detector or 24 tracking device. When illuminated by a light from the vicinity of a weapon 18, light is re-emitted from the projectile's trailing edge 30 in the direction of the weapon.
In another embodiment, a projectile may include a special tracer 28,28A,28B,30 which is perpendicularly aligned with an axis of rotation of the projectile 10′ to maximize reflectivity through yaw, pitch, and changes in the flight characteristics of the projectile 10′. For example, aligning the retro-reflective special tracer 28A, 30 with the axis of the rotation expands a range of the projectile 10 during which the retro-reflective surface 60 remains visible to the detector 24 or the shooter. That is, as the projectile 10 ascends to or descends from a maximum height during the flight path 22 of the projectile 10, the perpendicular alignment allows the visibility of the retro-reflective surface 60 of the special tracer 28, 28B, 30 up to six (6) degrees of freedom, whereas a non-perpendicular alignment may only allow the visibility of the retroreflective surface up to 2 or 3 degrees of freedom, thereby reducing the visibility of the retro-reflective surface 60 of the projectile 10 in its flight path 22.
In some example, an ammunition projectile 10′ may include a metal jacket 26, a ductile core 21 included within the metal jacket 26, and a non-pyrotechnic tracer 28A,28B,30 configured perpendicular to the axis of rotation of the ammunition projectile 10′, the exterior of the tracer 28A,28B,30 having a reflective surface and a retroreflective morphology 60, the tracer 28A,28B,30 crimped 32 in place retained by the metal jacket 26, forming the aft end of the projectile 10′ having retroreflective characteristics. The perpendicular tracer configuration may maximize a return light signal, in a wavelength, to a detector 24 adjacent to a firing point, of the ammunition projectile 10′. In some examples, the perpendicular tracer configuration may increase a range the projectile 10′ remains visible to the detector 24. In some examples, the perpendicular configuration may coincide with a centerline of a fabrication dye for fabricating the ammunition projectile 10′. In some examples, the tracer 28A,28B,30 may be fabricated from a metal with a reflective surface of silver, copper, aluminum, nickel, chrome or a dielectric. In some examples, the tracer 28A,28B,30 may be fabricated with the retroreflective morphology 60 impressed, embossed, stamped, or etched on a polished metal substrate. In some examples, the tracer 28A,28B,30 is coated with a reflective chrome finish.
In some examples, an ammunition cartridge 2 configured to be fired from a weapon 12 may include the perpendicular tracer alignment. For example, the cartridge 2 may incorporate a projectile 10′ including an external elongated metal jacket 26, a ductile core 21, and a non-pyrotechnic tracer 28A,28B,30, configured perpendicular to the axis of rotation of the projectile 10′, the exterior of the non-pyrotechnic tracer 28A,28B,30 having a reflective surface and a retroreflective morphology 60, the tracer crimped in place retained by the elongated metal jacket 26, forming the aft end of the projectile 10′ having retroreflective characteristics 60. The perpendicular tracer configuration may maximize a light signal return to a detector 24 in specific wavelengths. In some examples, the perpendicular tracer configuration may increase an observable range of the projectile 10′ as the retroreflective surface of the tracer 28A,28B,30 returns light in a specific wavelength to the detector 24. In some examples, the perpendicular tracer configuration increases an angle of reflectance of the projectile 10′ during a flight of the projectile 10′. In some examples, the perpendicular configuration may coincide with a centerline of a fabrication dye for fabricating the projectile 10′. In some examples, the reflective surface 60 of the tracer 28A,28B,30 may be formed from a metal. In some examples, the reflective surface 60 of the tracer 28A,28B,30 is optimized for reflection in a spectrum associated with a metal chemistry of the reflective surface 60. In some examples, the tracer 28A,28B,30 is configured from a thin metal disk, the configuration maximizing the cavity volume within the projectile 10′. In some examples, the tracer 28A,28B,30 may be configured from the thin metal disk with the reflective surface of silver, copper, aluminum, nickel, chrome or a dielectric. In some examples, the tracer 28A,28B,30 may be coated with a reflective chrome finish. In some examples, the tracer 28A,28B,30 configured from the thin metal disk allows a cavity of the projectile 10′ to have a matching ballistic match to ball ammunition. In some examples, the tracer 28A,28B,30 is crimped without a damage to the retroreflective surface of the tracer 28A,28B,30.
The process of fabricating a trackable projectile 10′ is set forth in
FIG. 15C1 depicts key process steps using a tool 42 punching special disks 28A in a plate 40 with a retro-reflective surface, where the punch has a relief feature 44 that precludes deforming the disk's retroreflective surface. FIG. 15C2 depicts forming special disks 28A by cutting the metal sheet 40 with a laser cutter 45. Typically, the metal plate 40 has a retroreflective morphology and a reflective surface coating on one side. The fabrication process to produces jacketed bullets varies, but typically a ductile core 21 is inserted into a partially fabricated bullet jacket 26B. Some bullets are formed with an added penetrator 23, and the core is formed with an inset to receive the penetrator 23. The base of the ductile core is processed with a flat surface, and the partially formed bullet jacket 26B housing the ductile core 21 receives the special tracer disk 28A, the retroreflective surface protected from damage by a tool relief feature 114B, undergoes insertion into the partially formed jacket cavity 26B.
There has thus been shown and described a novel trackable ammunition projectile which fulfills all the objects and advantages sought therefor. Many changes, modifications, variations and other uses and applications of the subject invention will, however, become apparent to those skilled in the art after considering this specification and the accompanying drawings which disclose the preferred embodiments thereof. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention, which is to be limited only by the claims which follow.
REFERENCE NUMBERS
- 02 Cartridge.
- 04 Cartridge Case with primer.
- 06 Primer.
- 08 Propellant.
- 10 Trackable Projectile (or Bullet) with a Special Tracer.
- 10′ Trackable Projectile with a perpendicular alignment between the special tracer disk and an axis of rotation of the projectile.
- 11 Barrel of a Weapon.
- 12 Weapon.
- 14 Breach (in a barrel).
- 16 Projectile attitude (in a flight path).
- 18 Emitter (Laser or LED).
- 20 Light Emission Cone (from an emitter near the weapon).
- 21 Ductile Bullet Core.
- 22 Projectile Flight Path.
- 22A Projectile Range and Time of Flight
- 22B Projectile Trajectory over distance
- 23 Ductile Core with Penetrator Insert.
- 24 Detector.
- 25 Penetrator.
- 26 Full Metal Jacket (FMJ) of a projectile.
- 26A Fully encapsulating metal jacket composed of a FMJ and crimped metal tracer disk.
- 26B A partially formed metal jacket for a projectile.
- 27A Axis (Center) of a projectile rotation
- 27B 90° Orientation to Axis of a projectile's rotation.
- 28 Special Tracer (prior to crimping).
- 28A Special Tracer in the form of a disk, fabricated from a metal, with retroreflective morphology on the outfacing surface.
- 28B Special Tracer Wafer with Laser Re-emitting phosphor prior to crimping.
- 30 Special Tracer Crimped into the Projectile by the outer metal jacket forming the surface of a projecile's trailing edge.
- 32 Crimp of projectile's metal jacket to position Special Tracer Wafer within the projectile.
- 34 Special Tracer Wafer of metal with formed with micro-prismatic surface (seen under magnification).
- 36A Special Tracer Wafer with a Laser Re-emitting phosphor in a sub-straight crimped into a projectile.
- 36B Protective Coating for a Laser Re-emitting phosphor Tracer Wafer fit the rear of a projectile.
- 40 Metal plate or metallic tape with prismatic features inset used to produce a special disk (28A).
- 42 A punch to produce a special tracer disk from a metal sheet or tape.
- 44 An inset or relief feature, configured in punch, to preclude damage to plate surface, when fabricating special disks.
- 45 Laser Cut used to produce a disk from a plate.
- 46 Light Return form a Special Tracer.
- 52 Projectile with a Special Tracer and a conventional metal core.
- 54 Projectile with a Special Tracer and a penetrator and core (Type 1).
- 56 Projectile with a Special Tracer and a penetrator core (Type 2).
- 58 Projectile with a Special Tracer incorporating a re-emitting phosphor responsive to laser illumination.
- 58A Projectile Assembly with disk inserted, prior to crimping.
- 59 Projectile with a Special Tracer with a micro-prismatic surface.
- 59A Formed, uncrimped projectile with inserted disk.
- 60 Micro-prismatic Retro-reflective surface morphology.
- 62A Top view of a 3 sided micro-prismatic pyramid.
- 62B Side view of a 3 sided micro-prismatic pyramid.
- 64 An array of 3 sided micro-prismatic pyramids.
- 66 A side or cut-away view (with magnification) of the special tracer wafer's micro-prismatic exterior surface.
- 68 An alternate design cut-away view (with magnification) of the special tracer wafer's micro-prismatic exterior surface.
- 70 Coincident Light Fall and Reflectance Incident Angle.
- 72 Incoming light falling onto the special tracer.
- 72A Incidental Light Fall on a retro-reflector disk.
- 72B Light Fall Angle of Incidence θi on a retro-reflector disk.
- 74 Reflected light returning to the angle of incidence.
- 74A Reflected Return Light from a retro-reflective disk.
- 74B Angle of Reflected Light θr from a retro-reflective disk.
- 76 Rearward conical emission dispersion producing a return reflection over a preponderance of a projectiles trajectory.
- 76A Rearward reflection of light associated with a projectile's trajectory, corresponding to the projectile's, in flight, precession and nutation.
- 78 Rearward Special Tracer's surface is perpendicular to the projectile's flight position.
- 80 Orientation of Projectile, Metal Disk, Light Incidence and Return
- 82 True Perpendicular Orientation
- 82A Disk Alignment Error θpae
- 84A Incidence θi retro-reflector disk and θpae (perpendicular alignment error) the disk relative to the projectile's true axis of projectile rotation.
- 84A Return Alignment Error θpae return light
- 84B Return Alignment Error due to pitch associated with the projectile's nutational movement θn
- 84C Return Alignment Error due to pitch angle in flight trajectory θtp at range
- 86 Return Light intensity drop sr<sensitivity of detector.
- 88 Reflectance
- 89 Wavelength
- 90 Return light signal received at a detector (24)
- 92 Theoretical signal Return excluding nutational errors (metal disk selection, laser strength, projectile orientation, etc.).
- 94 Reduced light signal return including the reduction of light associated with nutational projectile movement.
- 96 Further reduced light signal return with misaligned special tracer disk
- 98 Undetectable return light
- 100 Clear, strong light signals (received by a detector) where special disk is well aligned to the projectile's axis of rotation.
- 102 Poor return light signals (received by a detector), with misaligned tracer disk.
- 110 Core Swaging Tool and Dye Arrangement
- 110A Core Swaging Die
- 110B Core Swaging Tool 1
- 110C Core Swaging Tool 2A
- 110D Core Swaging Tool 2B
- 112 Bullet Assembly Tool and Die
- 112A Bullet Die
- 112B Core Pressing Tool
- 114A Special Tracer Disk Insert Press Tool
- 114B Special Tracer Disk Insert Press Tool Relief Feature
- 114C Die Special Tracer Disk Insertion
- 116C Fixture
- 116D Symmetric Crimp Tool
- 116E Crimp Relief Feature
- 116F Final Crimp Tool
Claims
1. An ammunition cartridge configured to be fired from a weapon, the cartridge incorporating a projectile comprising an external elongated metal jacket, a ductile core, and a non-pyrotechnic tracer configured perpendicular to the axis of rotation of the projectile, the exterior of the non-pyrotechnic tracer having a reflective surface and a retroreflective morphology, the tracer crimped in place retained by the elongated metal jacket, forming the aft end of the projectile having retroreflective characteristics.
2. The ammunition cartridge of claim 1, wherein the perpendicular tracer configuration maximizes a light signal return to a detector in specific wavelengths.
3. The ammunition cartridge of claim 2, wherein the perpendicular tracer configuration increases an observable range of the projectile as the retroreflective surface of the tracer returns light in a specific wavelength to the detector.
4. The ammunition cartridge of claim 1, wherein the perpendicular tracer configuration increases an angle of reflectance of the projectile during a flight of the projectile.
5. The ammunition cartridge of claim 1, wherein the perpendicular configuration coincides with a centerline of a fabrication dye for fabricating the projectile.
6. The ammunition cartridge of claim 1, wherein the reflective surface of the tracer is formed from a metal.
7. The ammunition cartridge of claim 6, wherein the reflective surface of the tracer is optimized for reflection in a spectrum associated with a metal chemistry of the reflective surface.
8. The ammunition cartridge of claim 1, wherein the tracer is configured from a thin metal disk, the configuration maximizing the cavity volume within the projectile.
9. The ammunition cartridge of claim 8, wherein the tracer is configured from the thin metal disk with the reflective surface of silver, copper, aluminum, nickel, chrome or a dielectric.
10. The ammunition cartridge of claim 8, wherein the tracer is coated with a reflective chrome finish.
11. The ammunition cartridge of claim 8, wherein the tracer configured from the thin metal disk allows a cavity of the projectile to have a matching ballistic match to ball ammunition.
12. The ammunition cartridge of claim 1, wherein the tracer is crimped without a damage to the retroreflective surface of the tracer.
13. An ammunition projectile comprising:
- a metal jacket;
- a ductile core included within the metal jacket; and
- a non-pyrotechnic tracer configured perpendicular to the axis of rotation of the ammunition projectile, the exterior of the tracer having a reflective surface and a retroreflective morphology, the tracer crimped in place retained by the metal jacket, forming the aft end of the projectile having retroreflective characteristics.
14. The ammunition projectile of claim 13, wherein the perpendicular tracer configuration maximizes a return light signal, in a wavelength, to a detector adjacent to a firing point.
15. The ammunition projectile of claim 14, wherein the perpendicular tracer configuration increases a range the projectile remains visible to the detector.
16. The ammunition projectile of claim 13, wherein the perpendicular tracer configuration coincides with a centerline of a fabrication dye for fabricating the ammunition projectile.
17. The ammunition projectile of claim 13, wherein the tracer is fabricated from a metal with reflective surface of silver, copper, aluminum, nickel, chrome or a dielectric.
18. The ammunition projectile of claim 13, wherein the tracer is fabricated with the retroreflective morphology impressed, embossed, stamped, or etched on a polished metal substrate.
19. The ammunition projectile of claim 13, wherein the tracer is coated with a reflective chrome finish.
20. A method for fabricating a projectile, comprising:
- combining a metal jacket with a swaged ductile core, forming a metal jacket with a core;
- shaping a metal plate with a retroreflective surface into a disk;
- forming a tracer for the projectile with the disk;
- inserting the tracer into a tool to form a full metal jacketed projectile and to have a perpendicular alignment in which the tracer is aligned perpendicular to the axis of rotation of the ammunition projectile; and
- crimping the tracer onto an aft end of the metal jacket without a damage to the reflective surface.
Type: Application
Filed: Oct 13, 2020
Publication Date: Apr 15, 2021
Inventor: Kevin Michael Sullivan (Kennebunk, ME)
Application Number: 17/069,836