AIRCRAFT TURBOPROP ENGINE INLET COMPACT PROFILE CONFIGURATION
A turboprop powered aircraft having a cowling or nacelle surrounding the engine, said cowling incorporates an air inlet and internal ducting to the engine wherein the inlet incorporated anti-icing ducts, said inlet shape has a closed oval or other non-circular shape that is not coaxial to the engine propeller drive shaft. Inlet anti-icing heating duct means are provided for channeling a portion of the engine's exhaust to the interior of the inlet rim. A further improvement in inlet efficiency can be achieved by reducing the thickness of the inlet cross-section, but this results in less space available for the hot exhaust connections. To provide for the inlet reduced section thickness, the exhaust flow connections also incorporate reduced thickness sections to facilitate cooling and insulation of the adjacent cowling and inlet duct surfaces from the excessive heat associated with the hot exhaust gas connection. Additional cooling means utilize air flow from openings in the engine cowling that are channeled to cool internal surfaces of the cowling that may be exposed to excessive heat.
This application claims the benefit of priority pursuant to 35 U.S.C. 119(e) from a U.S. Provisional patent application having Application No. 62/923,968 filed Oct. 21, 2019, the text of which is fully incorporated by reference herein, as if repeated, below.
BACKGROUND OF THE INVENTIONThe design of the engine intake air inlet for a turboprop powered aircraft has a significant effect on the power output of the engine, particularly at higher altitudes. This is because a large portion of the power generated by a turboprop engine is consumed by the engine's compressor section. Improvements in the design of the air inlet and associated ducting that increase the ram-air recovery to the engine intake, can result in higher compressor efficiency.
A conventional, less efficient inlet design of prior art is shown in
Another prior art approach has been to use a flush inlet similar to the designs outlined in NACA Report ACR No. 5120 The flush inlet designs have an advantage that they generally do not require separate means to deice the inlet, but the turbulent air surrounding the spinner also greatly reduces the pressure recovery characteristic of the inlet.
A significant improvement in the inlet ram-air pressure recovery associated with prior art designs is shown in
Prior art has recognized the importance of incorporating means to prevent ice from forming on the inlet surfaces. It is also critical to insure adequate air flow to the engine is maintained when the aircraft is operated in icing conditions. The means to prevent ice from forming or removing ice once formed, are typically referred to as anti-ice or de-ice systems. These systems generally involve heating the inlet surfaces. Sources of heat include siphoning off a portion of pressurization bleed air or engine exhaust. Electrical heating elements have been used extensively. Alternatively, some systems employ ice melting fluids that are continuously applied to the outer surfaces of the inlet when the aircraft is operated in icing conditions.
SUMMARY OF THE INVENTIONAlthough the basic design of a typical Ram-Air Cowling is well understood, this invention adds several unique design details that when incorporated individually or in combination result in an improvement in the operation of the inlet. For improved ram air recovery to the engine, the inlet cross-sectional thickness is reduced. Where the inlet anti-icing means are provided by extracting a portion of the engine's exhaust gases or compressor bleed air, additional means are provided to cool the cowling and inlet duct surfaces that may be exposed to excessive heat associated with the inlet exhaust gas connection means. To accomplish this, external air flow from separate openings in the engine cowling is channeled through ducting to specific regions of the internal surfaces of the cowling and the external surfaces of the engine air intake ducting that may be exposed to heat from the exhaust gases entering or exiting the inlet. This surface cooling is particularly important for cowlings and ducting made of composite materials, such as epoxy pre-impregnated carbon fibers.
In current practice, round tubes are connected directly to the inlet to channel the hot gasses to and from the inlet lip. However, using thinner inlet sections of the preferred lip design described herein results in less space for the exhaust flow connections. Consequently, when using thinner inlet sections of the preferred lip design with round tubes directly connected to the inlet lip, the diameter of the round tubes would need to be significantly reduced, and the round tubes may not have sufficient cross-sectional area to insure adequate hot gas flow without interfering with the cowling and inlet duct surfaces. To provide the needed flow area according to the invention, connection adaptors are used that transition from a round tube section to a non round section at the attachment location on the inlet wherein sufficient flow area is maintained.
The invention transition connection profile is designed to reduce heating of the adjacent internal surfaces of the cowling as well as the external surfaces of the engine airflow inlet duct. The design of the transition connection invention also provides a channel for external air to be ducted to cool the cowling and duct surfaces. The invention also describes means to channel air flow to cool surfaces near the transition connection.
The two basic prior art cowling configurations used on aircraft powered by turboprop engines are shown in
The configuration shown in
As anti-icing provisions for the lip of the inlet 5 are generally required by the operational specifications of most aircraft, the anti-icing provisions need to be applied to the entire lip region of the inlet 5.
Referencing
A contribution to an improvement in inlet efficiency was achieved by reducing the thickness of the inlet lip 4 cross-section (reference C in
For a given lip offset distance S (
This reduction in thickness (D-C) of the ram-air inlet lip 7, results in less space available between the duct 8 outer surface 8a and internal surfaces 3a of the cowling 3, potentially resulting in excessive heating of those surfaces from their close proximity to the exhaust flow heated connection. To compensate for the reduced thickness of the inlet lip 4, exhaust gas flow transition connections 9a and 9b (
To achieve improved inlet duct ram-air pressure recovery, the inlet section has a reduced thickness C in the region of the exhaust flow connection of between 25% and 35% and preferably between 26% and 28% of the height A of the inlet 4 opening (
As an example applying the invention to a single engine aircraft, shown in
As an example of the invention applied to the Pilatus PC-12 or 21 model aircraft shown in
It should be noted that the temperature of the inlet can be varied by the amount of exhaust gases passing thru the inlet cavity 7, which, in turn is controlled by the diameter of the exhaust tubing connected to the inlet as well as the channel flow area of the transition connections 9a and 9b. Alternatively, a valve 41 (
In practice, due to the relatively short length of the transition connections 9a and 9b and the high exhaust temperatures, it has been found that a reduction in flow area in the connection transitions of up to 20% can be tolerated without significant impact of the inlet's anti-ice performance. Referring to
Due to the intense heat of the exhaust gases, this invention provides additional means to protect the internal surfaces of the cowling 3, as well as the external surface 8a of the engine intake duct 8. As shown in
An alternative cooling airflow arrangement is shown in
It should be noted that the turboprop compact inlet geometry described herein and illustrated in
Also, although the turboprop compact inlet geometry described herein is focused on aircraft tractor configurations wherein the propeller is positioned in front the inlet, the inlet geometry described herein is also applicable to aircraft pusher configurations wherein the propeller is located aft of the inlet.
The examples and descriptions given above illustrate possible embodiments of the present invention. While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the invention. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments but should be defined only in accordance with the following claims and their equivalents.
Claims
1. An engine for a turboprop powered aircraft incorporating an engine ram air intake duct, the ram-air intake duct comprising a ram-air inlet lip defining the opening into the engine ram-air intake duct, the ram-air inlet lip presenting a closed, ovoidal, forward facing shape; a spinner and propeller blades secured to the spinner, the spinner being rotatively connected to the engine cowling forward of the cowling and ram-air inlet lip; wherein the engine ram-air inlet lip extends rearwardly from a position rearward of the boundary of the spinner and cowling; a reference line extending parallel to the centerline of the spinner, rearwardly and forwardly from the forwardmost point of the ram-air inlet lip, extends at a distance below the centerline of the spinner and divides the interior of the ram-air inlet lip such that the portion within the inlet lip above the reference line parallel to the centerline of the spinner is smaller than the portion within the inlet lip below that reference line.
2. The engine for a turboprop powered aircraft incorporating an engine ram air intake duct of claim 1, wherein the maximum thickness or height of the portion above the reference line is less than 40% of the total thickness of the ram-air inlet lip.
3. The engine for a turboprop powered aircraft incorporating an engine ram air intake duct of claim 2 wherein the maximum thickness or height of the portion above the reference line at the duct throat, is greater than 25%.
4. The engine for a turboprop powered aircraft incorporating an engine ram air intake duct of claim 2 wherein the maximum thickness or height of the portion above the reference line at the duct throat, is between 25% and 35% of the inlet intake air opening height (opening vertical dimension) measured at the location of the inlet duct throat.
5. The engine for a turboprop powered aircraft incorporating an engine ram air intake duct of claim 1 wherein the maximum thickness or height of the section measured at the inlet throat is between 60% and 75% of the distance from the inlet lip face to the location of the inlet throat.
6. An engine cowling for a turboprop aircraft incorporating a ram-air intake duct comprising a ram-air intake duct inlet lip having a closed, approximately oval profile relative to the front view of the engine nacelle, where in the inlet incorporates means to deice the inlet lip by passing a portion of the engine exhaust flow into the interior of the inlet lip and wherein the exhaust flow connections to the interior of the inlet lip flow through a circular to non-circular, or ovoidal, transition connection attached to the inlet lip interior, wherein the vertical thickness of the transition connection is reduced to 50% or less than the diameter of the of the exhaust round tube connection.
7. The engine cowling for a turboprop aircraft incorporating a ram-air intake duct of claim 6 wherein the exhaust flow connections to the inlet transition connection are supported by a bracket attached to the outer surface of the engine air intake duct.
8. The engine cowling for a turboprop aircraft incorporating a ram-air intake duct of claim 6 wherein the transition connection has a minimal flow area between 80% and 100% of the flow area of the exhaust connection round tube.
9. An engine cowling for a turboprop aircraft incorporating a ram-air intake duct lip in accordance with claim 10, wherein the surfaces of the cowling and intake duct in close proximity to the exhaust flow connections to the inlet lip are cooled by air flow from a plenum chamber within the cowling receiving cooling air from openings in the cowling.
10. An inlet for the Pilatus PC-12 and 21 models incorporating the design elements specified in claim 11.
11. An inlet for the Pilatus PC-12 and 21 models incorporating the design elements specified in claim 12.
12. The engine cowlings for a multi-engine turboprop aircraft, each engine incorporating a ram-air intake duct of claim 1.
13. The engine cowlings for a multi-engine turboprop aircraft, each engine incorporating a ram-air intake duct comprising a ram-air intake duct inlet lip having a closed, approximately oval profile relative to the front view of the engine nacelle in accordance with claim 6.
Type: Application
Filed: Oct 21, 2020
Publication Date: Jun 24, 2021
Inventors: Stephen R. Speer (Coeur d'Alene, ID), Alexander J. Duncan (Coeur d'Alene, ID), Jayme S. Bartlett (Deer Park, WA), George R. Kemner, JR. (Harrison, ID)
Application Number: 17/076,798