ELECTRONIC SHOWERHEAD DEVICE
An electronic showerhead device for automatically controlling water flow includes a body configured to be connected to a main water channel via a main water valve, a presence detector located within the body, and a first water channel providing a primary water stream exiting the body. The primary water stream remains off when the main water valve is turned on. Subsequent interruption of the presence interrogation beam area by a person or an object turns on the first water channel. The presence detector includes an infra-red (IR) proximity sensor and a visible light sensor (VLS).
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This application is a continuation-in-part and claims the benefit of PCT application Serial No. PCT/US2019/062914 filed on Nov. 25, 2019 and entitled ELECTRONIC SHOWERHEAD DEVICE, the contents of which are expressly incorporated herein by reference.
FIELD OF THE INVENTIONThe present invention relates to an electronic showerhead device and a method for automatically controlling water flow in an electronic showerhead device and in particular to an electronic showerhead device that includes an integrated power source and a sensor for automatically regulating the water flow.
BACKGROUND OF THE INVENTIONAutomatic flow control for a showerhead usually involves detection of a user by a presence detector followed by activation of a valve that controls the water flow by the presence detector. The presence detector may be located near a faucet handle of a shower or within the showerhead. Most of the prior art electronic showerheads with automatic flow control require external electrical power and sensor placement by qualified technicians, which makes them difficult to install and expensive for retro-fitting existing showerheads.
Furthermore, the location of the presence detector is critical in order to avoid self-triggering of the showerhead or getting the showerhead valve locked in the ON position. Also, the presence detector is sensitive to the distance and the angle between the showerhead and the user and their performance is affected by the height and perimeter of the user.
Accordingly, there is a need for a water saving showerhead device that reliably and consistently turns the water automatically on when a user enters the sensing area and turns the water automatically off when the user is not in the sensing area for users with different heights and perimeters. There is also a need for an electronic showerhead that does not present the problems of self-triggering or locking the showerhead valve in the ON or OFF positions. There is also a need for an electronic showerhead that allows for a user to retrofit a conventional showerhead and attach the electronic showerhead without the need of special tools, special plumbing or electrical connections or an electrician or a plumber.
SUMMARY OF THE INVENTIONIn general, in one aspect, the invention features an electronic showerhead device for automatically controlling water flow including a body configured to be connected to a main water channel via a main water valve, a presence detector located within the body, and a first water channel providing a primary water stream exiting the body. The primary water stream remains off when the main water valve is turned on. Subsequent interruption of the presence interrogation beam area by a person or an object turns on the first water channel. The presence detector includes an infra-red (IR) proximity sensor and a visible light sensor (VLS).
Implementations of this aspect of the invention include one or more of the following. The IR proximity sensor includes at least one IR emitter and at least one IR receiver. The IR emitter emits at least one conically shaped IR presence interrogation light beam and the IR receiver detects IR light reflected by a person or an object interrupting the IR light beam and generates an IR receiver signal. Presence of a person or an object is determined as a result of a variation of the IR receiver signal. The visible light sensor detects ambient visible light. Presence of a person or an object is determined as a result of a variation of the detected visible light. The electronic showerhead device further includes a computing processing unit (CPU) and an application comprising computer executable instructions configured to receive and compare the IR receiver signal and the VLS signal in order to determine presence of a person or an object within the presence interrogation beam area with high accuracy and reduced false negatives. The IR emitter is separated by the IR receiver by a distance of at least 1.5 cm. The IR proximity sensor and the VLS sensor are integrated in a sensor housing comprising light absorbing material. The sensor housing comprises a cover transparent to visible light. The electronic showerhead device further includes an electronically controlled valve and the electronically controlled valve is in-line with the first water channel and is activated by the presence detector. The electronic showerhead device further includes a second water channel providing a secondary water stream exiting the body, and the second water channel is connected to the main water channel. Turning on the main water valve turns on only the secondary water stream, while the primary water stream remains off. The conically shaped IR presence interrogation beam comprises a cone angle in the range of 10 degrees to 45 degrees.
In general, in another aspect, the invention features a water delivering device for automatically controlling water flow including a main body configured to be connected to a main water channel via a main water valve, a presence detector located within the main body, and a first water channel providing a primary water stream exiting the main body. The first water channel is connected to the main water channel, and the primary water stream remains off when the main water valve is turned on. Subsequent interruption of a presence interrogation beam area by a person or an object turns on the primary water stream. The presence detector comprises an infra-red (IR) proximity sensor and a visible light sensor (VLS).
In general, in another aspect, the invention features a method for automatically controlling water flow in an electronic showerhead device including providing a body configured to be connected to a main water channel via a main water valve. Next, providing a presence detector located within the body. Next, providing a first water channel providing a primary water stream exiting the body. The first water channel is connected to the main water channel, and the primary water stream remains off when the main water valve is turned on. Subsequently interrupting a presence interrogation beam area by a person or an object turns on the primary water stream. The presence detector includes an infra-red (IR) proximity sensor and a visible light sensor (VLS).
The details of one or more embodiments of the invention are set forth in the accompanying drawings and description below. Other features, objects and advantages of the invention will be apparent from the following description of the preferred embodiments, the drawings and from the claims.
The present invention provides an electronic showerhead device that includes an integrated power source and a sensor for automatically regulating the water flow.
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- a) Large enough to serve as a constant-pressure reservoir for all nozzles (in the limit where it becomes smaller and smaller, the downstream nozzles get less flow than upstream ones)
- b) Small enough to keep the device compact and preserve dry space for other components within the showerhead. Keeping it small also helps to decrease the thermal mass of the showerhead, resulting in quicker warm-up times for the shower when it is first started at the beginning of a shower session. Additionally, a smaller space results in the reduction of hydrostatic pressure forces on the system, enabling further weight reduction and ease of manufacture.
The top component 104 includes a through-opening 116 that is configured to receive the exiting pipe 121 from the solenoid 120. Top component 104 also includes through openings 118a and 119a that are shaped and dimensioned to receive the ON/OFF power switch 112 and the sensor 108, respectively. Bottom component 106 also includes through openings 118b and 119b that are concentric and coaxially arranged with openings 118a, 119a and are also shaped and dimensioned to receive the ON/OFF switch 112 and the sensor 108. In one example, the two-component bottom portion 101 is made of metal and the top cover 102 is made of plastic that may be colored.
Referring to
Furthermore, in order for the showerhead 100 to work as an intermittent showerhead that is responsive to people of average size, the shower sensor 108 needs to have a suitable detection range 160. In one example, the target sense distance 160 is in the range of 12″ to 24″ inches. In order for the shower stream 180 to be pleasant to the user and for the sensor to be inexpensive, the detection area 150 must not be a line but rather a region of space. This is accomplished by selecting a sensor 108 with an adequate cone angle a1. Introducing a wide detection area 150, however, opens up the possibility of sensor self-triggering events in which the water emanating from the showerhead 100 triggers the sensor 108 to remain activated temporarily or indefinitely, whether or not a person is in fact in the detection area 150. In order to avoid such a problem, the detection area beam 150 must not (or only minimally) intersect the flow path of water 180. There are many variables that govern this relationship, which are described in more detail below. The key variables that determine the “sweet spot” area 170 include the sensor placement distance d1, the sensing beam cone angle a1, the angle a2 of the showerhead relative to axis X (i.e., the floor), the angle of the sensor 108 relative to the bottom surface of 106 and the water nozzle size (i.e., diameter of openings 110) and number.
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- i) Sensor placement relative to water exit, distance d1. The farther the sensor 108 is away from the water exit, the less likely self-detection is. However for aesthetic and usability purposes, this distance d1 should be kept to a minimum. For example, if the sensor 108 is too far away from the water stream 180, the trigger zone won't be in a flow area—the user will turn on the shower but not get wet. In one example, this distance d1 is in the range of 0.5″ to 2″ inches. In another example, distance d1 is 1.375″ inches. In other examples, d1 is adjustable.
- ii) Sensor internal cone angle (a1). Decreasing this angle a1 minimizes the probability of self-detection, but also shrinks the trigger zone. In one example this angle a1 is in the range of 10 to 45 degrees. In another example, a1 is 15 degrees.
- iii) Angle of the showerhead relative to floor (a2). In one example, this angle is user-adjustable, ranging from about 35 degrees to about 60 degrees. This angle affects the trajectory of the water exiting from the shower, which is additionally influenced by gravity. The shower must work as intended throughout this range.
- iv) Angle (a3) of the sensor 108 relative to the bottom surface of the bottom component 106 of the showerhead. In one example, this angle is 90 degrees (the sensing beam emanates the shower at the same slope as the water). Decreasing this angle, so that the beam points away from the water, increases the maximum sensing distance, at the expense of an increased disparity between the sense area and flow area.
- v) Water nozzle size and number. The smaller the diameter of the nozzles/openings 110 is (and the fewer nozzles there are), the faster the water will exit the shower and the straighter (less curved) its parabolic trajectory 160 will be. It is possible to tune the nozzle diameter and shape so that the tangency point between the water path 180 and the sensor cone 150 (either coincident to or offset from the sensor cone) is as close as possible to the target range (˜12-24″ in one example). This tangency allows for the watered area to be as close as possible to the sensor area without a self-trigger event, over the greatest vertical delta (to accommodate users of different heights). This defines the “sweet spot” area 170. Tuning water nozzle size also affects how much the nozzles “mist,” which can in turn affect the likelihood of self-trigger events. Lastly, tuning water nozzle size and number also affects the feel of the shower (in pressure and volume of water) and therefore should maintain comfortable shower conditions throughout realistic shower flow rates. In one example, the nozzle diameter is 0.040″ inch and there are a total of 50 nozzles.
Among the advantages of this invention may be one or more of the following. The electronic showerhead device of this invention is a water (and by extension energy) saving device because it turns the water automatically on when the user enters the sensing area and turns the water automatically off when the user is not in the sensing area, thereby reducing overall water consumption along with the energy that would be required to heat and pump that water. The electronic showerhead of this invention reliably and consistently turns the water automatically on when a user enters the sensing area and turns the water automatically off when the user is not in the sensing area for users with different heights and perimeters. The electronic showerhead device of this invention does not present the problems of self-triggering or locking the showerhead valve in the ON or OFF positions. The self-contained power source allows for a user to retrofit a conventional showerhead and attach the electronic showerhead without the need for special tools, special plumbing or electrical connections or an electrician or a plumber.
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Typically, a user turns on a showerhead handle to activate the water flow through the showerhead. In the first initial minutes, the remnant cold water from the pipes is purged and then warmer water starts to flow through the showerhead. This cold water purging process of turning on the showerhead and waiting for it to get hot is a common nuisance problem for many people, and also represents a big source of wasted water and energy, as the users often overestimate the warm-up period and send hot water down the drain that could have been used to shower with. The purpose of the temperature sensor 235 is to automate this initial cold water purging process. As shown in
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- Users forget to turn the main water-handle valve to the off position after finishing their shower.
- Unintended changes in water temperature can result from prolonged pause periods.
Unintended changes in water temperature usually happen when the shower is hooked up to a tankless water heater which shuts down once load is removed. Unintended water temperature changes may also occur when the plumbing system lacks check-valves, and is prone to “back-flow,” which primes the system with hot or cold water during the shower pause periods. Maintaining a reduced flow exiting water stream 182 during the shower pause periods reduces or eliminates these problems for the vast majority of users. In one example, the reduced flow water stream 182 has a flow rate between 0.1 and 1.0 gallons per minute. The secondary flow stream 94 is implemented as having a fixed flow rate, as shown in
This embodiment of the showerhead device 200 also includes an internal generator 240 and an energy storage system 244. Generator 240 is located within cavity 203, as shown in
The operation of the showerhead device 200 is described with reference to
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Because the sensor suite 408a, 408b, 409a, 409b includes multiple sensor types (IR sensor and VLS sensors), we have designed the supporting sensor enclosure 422a to enable the best performance for both sensors. The sensors 408a, 408b, 409a, 409b are integrated onto a custom designed printed circuit board (PCB) 238, that is mounted in cavity 405 of the midframe structure 404. To minimize crosstalk between the sensors, namely light leakage transmitted either through the housing of the sensor or reflected by the interfaces of sensor housing and the front plastic cover, the sensor housing 422a material is selected to be light absorbing, as shown in
In order to reduce the maintenance requirements, the showerhead device 400 is powered by a built-in generator 440, shown in
The majority of plastic components throughout the system 400 are designed to be injection-moldable. The design for the hydro-electric generation system 440 is tolerant of typical variances in the size and fit of molded parts, which are generally of looser tolerances than machined components. Instead of using a positive-displacement based approach to spin the turbine (i.e. one in which incoming water volume requires that the blades spin to release an equal amount of water on the exiting side), a momentum-based approach is used. In the momentum-based approach, high-pressure water from the tap (typically ˜60 PSI) is accelerated through a narrow orifice (typically ˜0.1″ diameter). The exact size of this orifice is based on the target flowrate of the shower, as this orifice serves as the primary flow-restriction device for the shower. High-velocity water then hits the turbine blades 444a, which are spaced such that the active blade never shadows an approaching blade from the high-velocity water stream. The turbine blades 444a are also canted forming an angle theta 449 with the vertical axis 449a, such that exiting water is deflected downward, toward the floor of the midframe, where it will ultimately exit to feed the showerhead nozzles 410.
As discussed above, the water pathway design is built around providing the largest change in pressure at the generator orifice and this is where energy is harvested from the pressurized water. The nozzles 410, on the other hand, are designed to enable a satisfactory shower experience with a minimal amount of back-pressure. The details of this energy breakdown can be shown via analysis of the flow coefficient (Cv) numbers, which are designed as follows:
The total Cv of the system is about 0.178, in order to provide about 1.55 GPM flow @ 80 PSI. The flow-range of interest falls between 1.5 GPM to 4.0 GPM.
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- 1. Swivel ball (assuming 0.312″ diameter). Cv on this comes to about 2.02
- 2. Solenoid valve: ideally use a low-resistance valve. Cv around 5.
- 3. Nozzles (assuming 0.035″ diameter*50 nozzles in parallel). Cv on this comes to approximately 1.14 after all calculations.
- 4. Generator orifice: using the above numbers as given, along with target system Cv, we back-solve for this and the result is ˜0.18. This shows numerically that the generator orifice is the biggest restriction in our overall system, which means that the generator is the point at which the flow loses most of its energy. If we use the 0.18 Cv for the generator to solve for generator orifice diameter, we get about 0.093″.
To ensure the manufacturability of the device, it is critical that the water pathway from the solenoid valve 420 to the generator 440 is straight and smooth. In injection molding, this is done with an extended metal pin that defines the interior of the valve chamber and the pathway leading up to the generator. It is critical that these structures exist on the same axis to enable such a manufacturing technique.
As discussed above, the turbine blades 444a are not completely perpendicular to the inline orifice 450. The angle theta 449 on the blade 444a helps to ensure the water flow exits the generator without creating excessive turbulent flow inside the generator chamber. The angle 449 also ensures that the turbine blade 444a itself remains pushed upward during use, against the bushing face which acts as a low-friction thrust bearing.
Both factors help to enhance generator performance, as extra turbulent flow or friction from non-lubricious surfaces would otherwise provide resistance to spinning and reduce power output.
The generator system 440 is built around a stationary stator 445 which is actually exterior to the water pathway. The generator cap 442 encapsulates and serves multiple purposes. Referring to
As was described above, midframe 404 has a unique structure that enables the reliable and inexpensive integration of all of the key components that make the smart showerhead work. It combines all of these sub-systems (generator, sensors, valve) with a minimal number of O-rings, fasteners, and seals needed, and as a single plastic part that is injection-moldable, it is ready for large scale production.
As was mentioned above, the sensor suite 408a, 408b, 409a, 409b is designed to be located at the bottom of the showerhead during use. This ensures that, as much as possible, the viewing angle of the sensor is aligned with the user's body as opposed to only their heads. Bodies provide a greater volume for detection and a surface (user's skin) which is generally more reflective of IR than hair, which is why they are a superior detection target. The challenge with this design is that the sensors have to look through an active water stream, and could potentially have drops of water roll onto the sensor cover plate, thereby blocking its view. This could result in significant false positives, and generally hinders sensor performance. The solution to this problem involves extending the rubber nozzles 410 further out of plane 406a by 2 mm or more, as shown in
In addition to the drip-formation strategy outlined above, the nozzle pattern design is constructed such that, despite being evenly spaced, there is a minimal number of nozzles directly in-line with the IR and VLS receivers of the sensor module 422, as shown in
Several embodiments of the present invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.
Claims
1. An electronic showerhead device for automatically controlling water flow comprising:
- a body configured to be connected to a main water channel via a main water valve;
- a presence detector located within the body;
- a first water channel providing a primary water stream exiting the body, wherein the first water channel is connected to the main water channel, and wherein the primary water stream remains off when the main water valve is turned on;
- wherein subsequent interruption of a presence interrogation beam area by a person or an object turns on the primary water stream; and
- wherein the presence detector comprises an infra-red (IR) proximity sensor and a visible light sensor (VLS).
2. The electronic showerhead device of claim 1, wherein the IR proximity sensor comprises at least one IR emitter and at least one IR receiver and wherein the IR emitter emits a conically shaped IR presence interrogation light beam and the IR receiver detects IR light reflected by a person or an object interrupting the IR light beam and generates an IR receiver signal, and wherein presence of a person or an object is determined as a result of a variation of the IR receiver signal.
3. The electronic showerhead device of claim 2, wherein the visible light sensor detects ambient visible light and generates a VLS signal and wherein presence of a person or an object is determined as a result of a variation of the VLS signal.
4. The electronic showerhead device of claim 3, further comprising a computing processing unit (CPU) and an application comprising computer executable instructions configured to receive and compare the IR receiver signal and the VLS signal in order to determine presence of a person or an object within the presence interrogation beam area with high accuracy and reduced false negatives.
5. The electronic showerhead device of claim 2, wherein the IR emitter is separated by the IR receiver by a distance of at least 1.5 cm.
6. The electronic showerhead device of claim 2, wherein the IR proximity sensor and the VLS sensor are integrated in a sensor housing comprising light absorbing material.
7. The electronic showerhead device of claim 6, wherein the sensor housing comprises a cover transparent to visible light.
8. The electronic showerhead device of claim 1, further comprising an electronically controlled valve and wherein the electronically controlled valve is in-line with the first water channel and is activated by the presence detector.
9. The electronic showerhead device of claim 1, further comprising a second water channel providing a secondary water stream exiting the body, wherein the second water channel is connected to the main water channel and wherein turning on the main water valve turns on only the secondary water stream, while the primary water stream remains off.
10. The electronic showerhead device of claim 1, wherein the conically shaped IR presence interrogation beam comprises a cone angle in the range of 10 degrees to 45 degrees.
11. A water delivering device for automatically controlling water flow comprising:
- a main body configured to be connected to a main water channel via a main water valve;
- a presence detector located within the main body;
- a first water channel providing a primary water stream exiting the main body, wherein the first water channel is connected to the main water channel, and wherein the primary water stream remains off when the main water valve is turned on;
- wherein subsequent interruption of a presence interrogation beam area by a person or an object turns on the primary water stream; and
- wherein the presence detector comprises an infra-red (IR) proximity sensor and a visible light sensor (VLS).
12. A method for automatically controlling water flow in an electronic showerhead device comprising:
- providing a body configured to be connected to a main water channel via a main water valve;
- providing a presence detector located within the body;
- providing a first water channel providing a primary water stream exiting the body, wherein the first water channel is connected to the main water channel, and wherein the primary water stream remains off when the main water valve is turned on;
- subsequently interrupting a presence interrogation beam area by a person or an object turns on the primary water stream; and
- wherein the presence detector comprises an infra-red (IR) proximity sensor and a visible light sensor (VLS).
13. The method of claim 12, wherein the IR proximity sensor comprises at least one IR emitter and at least one IR receiver and wherein the IR emitter emits a conically shaped IR presence interrogation light beam and the IR receiver detects IR light reflected by a person or an object interrupting the IR light beam and generates an IR receiver signal, and wherein presence of a person or an object is determined as a result of a variation of the IR receiver signal.
14. The method of claim 13, wherein the visible light sensor detects ambient visible light and generates a VLS signal and wherein presence of a person or an object is determined as a result of a reduction of the VLS signal.
15. The method of claim 14, further comprising providing a computing processing unit (CPU) and an application comprising computer executable instructions configured to receive and compare the IR receiver signal and the VLS signal in order to determine presence of a person or an object within the presence interrogation beam area with high accuracy and reduced false negatives.
16. The method of claim 13, wherein the IR emitter is separated by the IR receiver by a distance of at least 1.5 cm.
17. The method of claim 13, wherein the IR proximity sensor and the VLS sensor are integrated in a sensor housing comprising light absorbing material.
18. The method of claim 17, wherein the sensor housing comprises a cover transparent to visible light.
19. The method of claim 12, further comprising providing an electronically controlled valve and wherein the electronically controlled valve is in-line with the first water channel and is activated by the presence detector.
20. The method of claim 12, further comprising providing a second water channel providing a secondary water stream exiting the body, wherein the second water channel is connected to the main water channel and wherein turning on the main water valve turns on only the secondary water stream, while the primary water stream remains off.
21. The method of claim 13, wherein the conically shaped IR presence interrogation beam comprises a cone angle in the range of 10 degrees to 45 degrees.
22. A method for automatically controlling water flow in a water delivering device comprising:
- providing a main body configured to be connected to a main water channel via a main water valve;
- providing a presence detector;
- providing a first water channel providing a primary water stream exiting the main body, wherein the first water channel is connected to the main water channel, and wherein the primary water stream remains off when the main water valve is turned on;
- subsequently interrupting a presence interrogation beam area by a person or an object turns on the primary water stream; and
- wherein the presence detector comprises a combination of an infra-red (IR) proximity sensor and a visible light sensor (VLS).
Type: Application
Filed: May 19, 2021
Publication Date: Sep 2, 2021
Applicant: OASENSE (Mountain View, CA)
Inventors: KUAN-TEH LI (Fremont, CA), CHIH-WEI TANG (Mountain View, CA), EVAN SCHNEIDER (Piedmont, CA), RAVI BILLA (Mountain View, CA), NATALIE ROWAN (SAN JOSE, CA)
Application Number: 17/324,272