OIL PUMP
An oil pump includes: an outer rotor including internal teeth; an inner rotor including external teeth meshing with the internal teeth; a drive shaft connected to the inner rotor and configured to rotationally drive the inner rotor; and a housing including a pump chamber accommodating the inner and outer rotors. In the housing, a suction port and a discharge port are formed. The discharge port includes a first discharge port and a second discharge port. The suction port includes first and second suction ports respectively disposed on the same side as the first and second discharge ports. A pressure reducing oil passage communicating with the second discharge port and configured to reduce pressure of oil in the second discharge port is formed on the side of the second discharge port.
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This application is based on and claims priority under 35 U.S.C. § 119 to Japanese Patent Application 2020-073053, filed on Apr. 15, 2020, the entire content of which is incorporated herein by reference.
TECHNICAL FIELDThis disclosure relates to an oil pump.
BACKGROUND DISCUSSIONAn oil pump includes an outer rotor including internal teeth, an inner rotor including external teeth, a housing accommodating the outer rotor and the inner rotor, and a drive shaft connected to the inner rotor. A suction port through which oil is suctioned into a pump chamber and a discharge port through which the oil in the pump chamber is discharged are formed in the housing. In the oil pump, the oil is pumped from the suction port to the discharge port by rotating the inner rotor disposed eccentrically with respect to the outer rotor by the drive shaft. Such an oil pump is disclosed in, for example, WO2019/208073 (Reference 1).
In the oil pump disclosed in Reference 1, the discharge port includes a bag structure region communicating with the suction port with the pump chamber sandwiched therebetween, and an open region continuous with a discharge oil passage. Here, at a time of operation of the oil pump, a positive pressure constantly acts on a side of the discharge port. Therefore, in the discharge port, a pressure of the oil in the bag structure region is higher than a pressure of the oil in the open region. In this way, since a pressure difference of the oil is present in the housing, the outer rotor is pressed toward an open region side of the discharge port in the pump chamber, and a sliding friction (rotational resistance) of a pump rotor with respect to an inner surface of the housing is increased. As a result, it is difficult for the oil to flow, and vibration and noise easily occur.
In the oil pump using a motor as a drive source, when an input voltage to the motor is constant, a drive torque of the motor decreases as a motor rotation speed increases, and a motor current decreases. Here, an oil discharge amount of the electric oil pump is proportional to the motor rotation speed. Therefore, when the motor rotation speed increases and the motor current decreases, the oil discharge amount per unit current increases, and a pump efficiency increases. However, when the rotational resistance of the outer rotor increases due to the outer rotor being pressed toward the open region side of the discharge port and the motor rotation speed decreases, the drive torque increases and the motor current increases. As a result, the oil discharge amount per unit current decreases, and the pump efficiency decreases.
A need thus exists for an oil pump which is not susceptible to the drawback mentioned above.
SUMMARYA characteristic configuration of an oil pump according to this disclosure resides in that the oil pump includes: an outer rotor including internal teeth; an inner rotor including external teeth meshing with the internal teeth; a drive shaft connected to the inner rotor and configured to rotationally drive the inner rotor; and a housing including a pump chamber accommodating the inner rotor and the outer rotor. In the housing, a suction port through which oil is suctioned into the pump chamber and a discharge port through which the oil in the pump chamber is discharged are formed. The discharge port includes a first discharge port directly connected to a discharge oil passage and a second discharge port with the pump chamber sandwiched therebetween. The suction port includes a first suction port disposed on the same side as the first discharge port and a second suction port disposed on the same side as the second discharge port with the pump chamber sandwiched therebetween. A pressure reducing oil passage that communicates with the second discharge port and configured to reduce pressure of the oil in the second discharge port is formed on a side of the second discharge port of the discharge port.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
Hereinafter, an oil pump according to embodiments disclosed here will be described with reference to the drawings.
As illustrated in
The pump portion 10 includes a pump body 11, a pump rotor 14, and a pump cover 18. The pump body 11 and the pump cover 18 are examples of a housing. The pump rotor 14 includes an inner rotor 15 and an outer rotor 16. The motor portion 30 is disposed adjacent to the pump portion 10. The motor portion 30 includes a motor body 31, a motor rotor 32, a stator 33, and a motor cover 34. The motor body 31 is an example of the housing.
As illustrated in
The discharge port 42 includes a first discharge port 42a and a second discharge port 42b with the pump chamber 12 sandwiched therebetween. The suction port 41 includes a first suction port 41a disposed on the same side as the first discharge port 42a and a second suction port 41b disposed on the same side as the second discharge port 42b with the pump chamber 12 sandwiched therebetween. In the present embodiment, the first suction port 41a and the first discharge port 42a are formed in the pump cover 18, and the second suction port 41b and the second discharge port 42b are formed in the motor body 31. In the pump cover 18, a suction oil passage 43 extends outward from the first suction port 41a, and a discharge oil passage 44 extends outward from the first discharge port 42a.
A bearing hole 19 is formed at a position eccentric from an axial center of the pump chamber 12, and a rotating shaft 13 (an example of a drive shaft) that rotationally drives the inner rotor 15 is inserted and connected so as to penetrate the bearing hole 19 and the inner rotor 15. The rotating shaft 13 is rotatably supported by the bearing hole 19, and the rotating shaft 13 and the inner rotor 15 have a common axis center X and rotate integrally.
In the motor portion 30, the motor rotor 32 is formed in a cylindrical shape, and the annular stator 33 is disposed outside the motor rotor 32. Both the motor rotor 32 and the stator 33 are coaxial with the axial center X. The motor rotor 32 is formed by accommodating and fixing a magnet 36 inside a cylindrical rotor yoke 35 formed by laminating electromagnetic steel plates, and rotates integrally with the rotating shaft 13. The stator 33 includes a stator core 37 in which electromagnetic steel plates are laminated, a coil support frame 38 of an insulator that covers teeth of the stator core 37, and a coil 39 wound from above the coil support frame 38. An alternating current is applied to the coil 39 by power supply from an external driver unit. The motor rotor 32 is rotated by repetition of attraction and repulsion between the coil 39 and the magnet 36 by the alternating current, and the inner rotor 15 is rotated accordingly.
As illustrated in
As illustrated in
Since the volume of the cell 17 communicating with the suction port 41 increases as the pump rotor 14 rotates, negative pressure is generated in the cells 17 and the oil is suctioned from the suction port 41. Thereafter, since the volume of the cells 17 communicating with the discharge port 42 in a state where the oil is stored decreases as the pump rotor 14 rotates, positive pressure is generated in the cells 17 and the oil is discharged toward the discharge port 42. The oil discharged to the discharge port 42 is pumped through the discharge oil passage 44.
As illustrated in
As described above, in the oil pump 1, the oil is discharged in a state where the pressure of the oil (hereinafter, also referred to as “oil pressure”) in the discharge port 42 is increased. Here, in the discharge port 42, the first discharge port 42a is connected to the discharge oil passage 44, whereas the second discharge port 42b communicates with the pump chamber 12 but is not connected to the discharge oil passage 44. Therefore, oil pressure in the second discharge port 42b is higher than oil pressure in the first discharge port 42a. In this case, the outer rotor 16 is easily pressed toward the first discharge port 42a by the oil pressure in the second discharge port 42b, and friction is easily generated in the pump chamber 12.
Therefore, in the present embodiment, as illustrated in
Using the electric oil pump (example) having the first groove portion 51 (groove) and an electric oil pump (comparative example) not having the first groove portion 51 (groove), a driving current (current) supplied to the motor portion 30 and a flow rate of the oil per unit time accompanying a change in the discharge pressure of the oil were measured.
[Modification of First Embodiment]
The above embodiment illustrates an example in which the pressure reducing oil passage 50 is formed of the first groove portion 51 formed in the motor body 31, and the pressure reducing oil passage 50 may be constituted by forming a groove portion over two members. In a modification illustrated in
As illustrated in
The third groove portion 53 (pressure reducing oil passage 50) communicates with the other end side 42b2 of the second discharge port 42b, and is formed over the other end side 41b2 of the second suction port 41b. Further, the third groove portion 53 (pressure reducing oil passage 50) is formed outside the second discharge port 42b and the second suction port 41b with respect to the rotating shaft 13. Therefore, oil in the second discharge port 42b can be returned to the second suction port 41b via the third groove portion 53 (pressure reducing oil passage 50). Accordingly, oil pressure in the second discharge port 42b can be reliably reduced, and the oil pump 1 can effectively use the oil in the second discharge port 42b without discharging the oil to the outside.
In the present embodiment, as described above, when viewed in the direction along the rotating shaft 13, in the second discharge port 42b formed in the crescent shape, the one end side 42b1 of both ends in the longitudinal direction is wider than the other end side 42b2. Here, in the oil pump 1, since the discharge port 42 increases the oil pressure to discharge the oil, the oil pressure on the other end side 42b2 with a narrow width is more likely to increase than that on the one end side 42b1 with a wide width. Therefore, in the present embodiment, the third groove portion 53 (pressure reducing oil passage 50) is formed so as to communicate with the other end side 42b2 having the narrow width of the second discharge port 42b. Accordingly, the oil pressure in the second discharge port 42b can be more effectively reduced.
(Modification of Second Embodiment)As illustrated in
The above embodiment illustrates an example in which the pressure reducing oil passage 50 is provided by the groove portions 51 and 52 formed in the motor body 31 or the pump body 11. In a third embodiment, as illustrated in
(1) The above embodiments illustrate an example in which the suction oil passage 43 and the discharge oil passage 44 are provided on the pump cover 18. As illustrated in
In an arrangement of the suction port 41 and the discharge port 42 illustrated in
(2) The above embodiments illustrate an example in which a drive source of the rotating shaft 13 is an electric motor, but the drive source of the rotating shaft 13 is not limited to the electric motor. The drive source of the rotating shaft 13 may be, for example, a crankshaft of an internal combustion engine.
(3) The inner rotor 15 and the outer rotor 16 are not limited to those having the shape and the support structure described in the above embodiments, and can be appropriately changed.
INDUSTRIAL APPLICABILITYThis disclosure can be widely used in an oil pump.
A characteristic configuration of an oil pump according to this disclosure resides in that the oil pump includes: an outer rotor including internal teeth; an inner rotor including external teeth meshing with the internal teeth; a drive shaft connected to the inner rotor and configured to rotationally drive the inner rotor; and a housing including a pump chamber accommodating the inner rotor and the outer rotor. In the housing, a suction port through which oil is suctioned into the pump chamber and a discharge port through which the oil in the pump chamber is discharged are formed. The discharge port includes a first discharge port directly connected to a discharge oil passage and a second discharge port with the pump chamber sandwiched therebetween. The suction port includes a first suction port disposed on the same side as the first discharge port and a second suction port disposed on the same side as the second discharge port with the pump chamber sandwiched therebetween. A pressure reducing oil passage that communicates with the second discharge port and configured to reduce pressure of the oil in the second discharge port is formed on a side of the second discharge port of the discharge port.
In the oil pump, the oil is discharged in a state where pressure of the oil is increased in the discharge port. Here, in the discharge port, the first discharge port is connected to the discharge oil passage, whereas the second discharge port communicates with the pump chamber but is not connected to the discharge oil passage. Therefore, the pressure of the oil in the second discharge port is higher than the pressure of the oil in the first discharge port. In this case, the outer rotor at the pump rotor is easily pressed toward the first discharge port by the pressure of the oil in the second discharge port, and friction is easily generated in the pump chamber. Therefore, in the present configuration, the pressure reducing oil passage that communicates with the second discharge port and reduces pressure of oil in the second discharge port is formed on the side of the second discharge port which is a side opposite to the first discharge port connected to the discharge oil passage. Therefore, since a part of the oil in the second discharge port flows through the pressure reducing oil passage, the pressure of the oil in the second discharge port can be reduced. Accordingly, the outer rotor is less likely to be pressed toward the first discharge port side, and the rotational resistance of the pump rotor in the oil pump can be stably reduced. As a result, in the oil pump, smooth rotation of the pump rotor can be implemented, and pump efficiency can be improved.
Another characteristic configuration resides in that the pressure reducing oil passage is formed from the second discharge port to an outside.
According to the present configuration, since the pressure reducing oil passage is formed from the second discharge port to the outside, the oil in the second discharge port can flow out to the outside via the pressure reducing oil passage. Therefore, the pressure of the oil in the second discharge port can be reliably reduced.
Another characteristic configuration resides in that the pressure reducing oil passage is formed from the second discharge port to the second suction port.
According to the present configuration, since the pressure reducing oil passage is formed from the second discharge port to the second suction port, the oil in the second discharge port can be returned to the second suction port via the pressure reducing oil passage. Accordingly, the pressure of the oil in the second discharge port can be reliably reduced, and the oil pump can effectively use the oil in the second discharge port without discharging the oil to the outside.
Another characteristic configuration resides in that the pressure reducing oil passage is formed outside the second discharge port and the second suction port with respect to the drive shaft, and an angle formed by two virtual straight lines on the side where the pressure reducing oil passage is formed when an axial center of the drive shaft is connected to both ends of the pressure reducing oil passage by the virtual straight lines is 180 degrees or more.
According to the present configuration, the pressure reducing oil passage formed from the second discharge port to the second suction port is formed around the axial center of the drive shaft at an angle of 180 degrees or more. Accordingly, the pressure reducing oil passage can ensure a wide region in which the oil in the second discharge port flows. As a result, the oil pump can reliably reduce the pressure of the oil in the second discharge port by the pressure reducing oil passage.
Another characteristic configuration resides in that the second discharge port is formed in a crescent shape along a portion where the internal teeth of the outer rotor and the external teeth of the inner rotor mesh with each other as viewed in a direction along the drive shaft, one end side of both ends in a longitudinal direction is formed to be wider than the other end side, and the pressure reducing oil passage is formed so as to communicate with the other end side of the second discharge port.
According to the present configuration, when viewed in the direction along the drive shaft, the second discharge port formed in the crescent shape is formed such that one end side of both ends in the longitudinal direction is wider than the other end side. Here, in the oil pump, since the discharge port increases the pressure of the oil to discharge the oil, the pressure of the oil on the other end side with a narrow width is more likely to increase than that on the one end side with a wide width. Therefore, in the present configuration, the pressure reducing oil passage is formed so as to communicate with the other end side with the narrow width of the second discharge port. Accordingly, the pressure of the oil in the second discharge port can be more effectively reduced.
Another characteristic configuration resides in that the pressure reducing oil passage is formed of a groove formed in the housing.
According to the present configuration, since the pressure reducing oil passage is formed of the groove formed in the housing, the pressure reducing oil passage can be easily formed in the oil pump.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Claims
1. An oil pump comprising:
- an outer rotor including internal teeth;
- an inner rotor including external teeth meshing with the internal teeth;
- a drive shaft connected to the inner rotor and configured to rotationally drive the inner rotor; and
- a housing including a pump chamber accommodating the inner rotor and the outer rotor, wherein
- in the housing, a suction port through which oil is suctioned into the pump chamber and a discharge port through which the oil in the pump chamber is discharged are formed,
- the discharge port includes a first discharge port directly connected to a discharge oil passage and a second discharge port with the pump chamber sandwiched therebetween,
- the suction port includes a first suction port disposed on the same side as the first discharge port and a second suction port disposed on the same side as the second discharge port with the pump chamber sandwiched therebetween, and
- a pressure reducing oil passage communicating with the second discharge port and configured to reduce pressure of the oil in the second discharge port is formed on the side of the second discharge port of the discharge port.
2. The oil pump according to claim 1, wherein
- the pressure reducing oil passage is formed from the second discharge port to an outside.
3. The oil pump according to claim 1, wherein
- the pressure reducing oil passage is formed from the second discharge port to the second suction port.
4. The oil pump according to claim 3, wherein
- the pressure reducing oil passage is formed outside the second discharge port and the second suction port with respect to the drive shaft, and an angle formed by two virtual straight lines on the side where the pressure reducing oil passage is formed when an axial center of the drive shaft is connected to both ends of the pressure reducing oil passage by the virtual straight lines is 180 degrees or more.
5. The oil pump according to according to claim 1, wherein
- the second discharge port is formed in a crescent shape along a portion where the internal teeth of the outer rotor and the external teeth of the inner rotor mesh with each other as viewed in a direction along the drive shaft, and one end side of both ends in a longitudinal direction is formed to be wider than the other end side, and
- the pressure reducing oil passage is formed so as to communicate with the other end side of the second discharge port.
6. The oil pump according to claim 1, wherein
- the pressure reducing oil passage is formed of a groove formed in the housing.
Type: Application
Filed: Mar 19, 2021
Publication Date: Oct 21, 2021
Applicant: AISIN SEIKI KABUSHIKI KAISHA (Kariya-shi)
Inventors: Toshiyuki YOKOI (Kariya-shi), Hirokazu HATA (Kariya-shi), Yusuke NAKAYAMA (Kariya-shi)
Application Number: 17/206,202