ROTARY WORKING ELEMENT
A floor cleaner includes a suction source, a body, and a rotary working element. The body includes a working element chamber having an opening facing toward a surface to be cleaned and a suction inlet in fluid communication with the suction source. The rotary working element is positioned within the working element chamber and includes a body rotatable about an axis having silicone features extending outwardly from the body to contact the surface to be cleaned though the opening.
This application claims priority to U.S. Provisional Patent Application No. 63/015,232, filed Apr. 24, 2020 and to U.S. Provisional Patent Application No. 63/036,714, filed Jun. 9, 2020, the entire contents all of which are hereby incorporated by reference herein.
BACKGROUNDThe present invention relates to a rotary working element for a cleaning device.
SUMMARYIn one embodiment, the invention provides a floor cleaner including a suction source, a body, and a rotary working element. The body includes a working element chamber having an opening facing toward a surface to be cleaned and a suction inlet in fluid communication with the suction source. The rotary working element is positioned within the working element chamber and includes a body rotatable about an axis having silicone features extending outwardly from the body to contact the surface to be cleaned though the opening.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
With further reference to
The upper body 12 includes a housing 40, a suction motor (not shown) within the housing 40, a pump (not shown) within the housing 40, a removable battery 42 received within the upper body 12 to power the suction motor, the motor, and the pump, a supply tank 44 for containing cleaning liquid for distribution onto the surface to be cleaned 18 through the pump and distribution nozzle 34, and a recovery tank 46 in fluid communication with the suction motor downstream and the opening 30 and suction inlet 28 upstream. When the suction motor is powered by the battery 42, dirty air and liquid is drawn into the opening 30 and the suction inlet 28 and delivered to the recovery tank 46 where liquid and debris is separated from the air such that the liquid and debris is stored in a collection area and the separated air is drawn out of the recovery tank 46 toward the suction motor to be exhausted from the cleaning device 10.
As shown in
With further reference to
In the illustrated embodiments, the squeegee element 62 defines a squeegee axis 100 extending outwardly from the body 60. In the embodiment illustrated in
The flange 65 extends forwardly along a flange axis 102, away from the squeegee axis 100 in the direction of rotation. In one embodiment, the flange 65 extends between 2 and 10 millimeters away from the squeegee element 62. In one embodiment, the flange 65 extends between 10 and 20 millimeters away from the squeegee element 62. The flange axis 102 is angled forwardly relative to the squeegee axis 100. In one embodiment, the angle of the flange axis 102 relative to the squeegee axis 100 is between 60 and 75 degrees. In one embodiment, the angle of the flange axis 102 relative to the squeegee axis 100 is between 75 and 90 degrees. In one embodiment, the angle of the flange axis 102 relative to the squeegee axis 100 is between 90 and 105 degrees. The flange axis 102 does not intersect the body 60 of the rotary squeegee. The flange 65 assists in liquid and debris pick up by directing the gathered liquid and debris into the suction inlet 28.
In the embodiments illustrated in
In the embodiment illustrated in
The squeegee elements 62 are divided into a first segment 68a having a left hand flight 70 and a second segment 68b having a right hand flight 72. The end of the first segment 68a is axially adjacent to the end of the second segment 68b at a convergence area 74 (also identified by a triangle in the figures) such that rotation of the squeegee element 62 moves liquid along the first and second segments 68a, 68b on the surface in opposed axial directions toward the convergence area 74. More specifically, with the forward rotation direction of the rotary squeegee 58, the left hand flights 70 cause the fluid on the surface 18 to flow toward the convergence area 74 and the right hand flights 72 cause the fluid on the surface 18 to flow toward the convergence area 74. The helical shape of the squeegee element 62 moves the fluid on the surface 18 in an axial direction as the squeegee element 62 rotates. The surface cleaning head 14 will move in the forward or reverse direction as the squeegee element 62 is rotating and therefore the movement of the fluid will not be purely axial but will likely also have some forward or rearward component of movement as well.
The convergence area 74 is aligned with the suction inlet 28 such that the rotating rotary squeegee 58 moves the liquid on the floor toward the convergence area 74 and better positioned for suction into the suction inlet 28 for recovery of the liquid from the surface 18. Directing fluid to a convergence area 74 aligned with the suction inlet 28 enables improved collection of fluid drawn by the suction source into the suction inlet 28. In some embodiments, the improvement can be utilized by lowering the power of the suction source. This may be advantageous for battery-operated cleaners by providing a longer duration of operation for a battery capacity.
As best illustrated in
The pitch of each of the squeegee elements 62 is measured as the distance in the axial direction traveled between two common points on the helical squeegee element 62. For example, if the rotary squeegee 58 is not moving, this would be the distance between a first point the squeegee element 62 contacts the surface 18 to a second closest point on the squeegee element 62 that also contacts the surface 18 (or to a hypothetical point that would contact the surface 18 on a hypothetical extension of the helical squeegee element 62). Pitch may vary as desired based on the size of the rotary working element 32 and the distance of desired axial fluid travel. The pitch may be 2 times the distance of the segment 68 of the rotary squeegee 58, it may be between 0.5 to 4 times the distance of the segment 68, or it may be between 0.8 and 2.5 times the distance of the segment 68.
Referring again to
The first segment 168a includes three discontinuous squeegee elements 162 relatively equally angularly spaced from each other around the circumference of the body 160 and the second segment 168b includes three discontinuous squeegee elements 162 relatively equally angularly spaced from each other around the circumference of the body 160. Other embodiments of the rotary squeegee 158 can include 1, 2, 4, or more than 5 squeegee elements 162 helically wound about the axis 136 and equally or unequally spaced around the circumference of the body 160.
As shown in
More specifically, with the forward rotation direction of the rotary squeegee 458, the left hand flights cause the fluid on the surface to flow from right to left (as shown in
The first and second convergence areas 474a, 474b are aligned with the first and second suction inlets 428a, 428b such that the rotating rotary squeegee 458 moves the liquid on the surface 418 toward the convergence areas 474a, 474b for suction into the suction inlets 428a, 428b thus removing the liquid from the surface 418. Directing fluid to the two convergence areas 474a, 474b aligned with the suction inlets 428a, 428b enables improved collection of fluid drawn by the suction source into the suction inlets 428a, 428b. In some embodiments, the improvement can be utilized by lowering the power of the suction source. This may be advantageous for battery-operated cleaners by providing a longer duration of operation for a battery capacity.
Other embodiments of the rotary squeegee may include 3 or more than four convergence areas. In addition, any number of convergence areas can be used with any number of suction inlets. In addition, the convergence areas may or may not be aligned with the suction inlets.
The nubs 682 are cylindrical or tapered cylindrical having a diameter between 1 mm and 5 mm, and more specifically between 2 mm and 4 mm. In one embodiment, the length of the nubs 682 is between 5 and 20 mm in length extending from the body 660, and more particularly between 6 and 15 mm in length. In yet another embodiment, the nubs 682 are between 8 mm and 12 mm in length having a diameter between 1.5 and 3.5 mm.
Each of the nubs 682 is spaced from adjacent nubs 682 by a center-to-center distance between 1.3 times the diameter to 6 times the diameter and may be spaced apart as desired for various applications. In the illustrated embodiment, the nubs are spaced a center-to-center distance of between 1.5 times and 2.5 times the diameter of the nubs 682 in a first helical direction and spaced a center-to-center distance of between 2.5 times and 4 times the diameter of the nubs in a second direction orthogonal to the first direction.
The nubs 682 are positioned to engage the surface 618 to perform an agitating and wiping function. The nubs 682 may engage the surface 618 by between 0.2 mm and 5 mm engagement as desired to provide desired wiping performance. The nubs 682 are aligned radially from the body 660, but could alternatively slant away from the direction of rotation by a rake angle. A larger rake angle may enable a larger amount of surface engagement and smaller rake angles may require less surface engagement. In some embodiments, the rake angle is between 2 and 60 degrees, more particularly between 20 and 50 degrees, and even more particularly between 35-50 degrees. For one embodiment, the rake angle is between 35 and 50 degrees and the amount of interference with the floor is between 2 mm and 4 mm.
The squeegee elements 762 and the nubs 782 are made from silicone material. In one embodiment, the silicone material is a hydrophobic material. The hydrophobic silicone material has hydrophobicity measured by a contact angle in a range from 80° to 135° in one embodiment. In one embodiment, the hydrophobicity of the silicone material is measured by a contact angle greater than 135°. In yet another embodiment, the silicone material has a hydrophobicity measured by a contact angle in a range from 85° to 115°. The hydrophobic silicone helps facilitate cleaning of the squeegee. Additionally, silicone material is resistant to elevated temperatures, is flexible, and durable. In other embodiments, the features are made from natural or synthetic rubber, thermoplastic elastomer, polyurethane, or thermoplastic polyurethane, or any other flexible, resilient material as desired for the cleaning application. In one embodiment, the durometer is between 45 and 60 Shore A. In another embodiment, the durometer is between 60 and 80 Shore A.
Although not illustrated, some embodiments of the floor cleaner may include the use of two rotary working elements used in combination such that one rotary working elements is used in front of the other rotary working element relative to the forward direction of the surface cleaning head. The front and rear rotary working elements can be any combination of the illustrated or disclosed rotary working elements. The front and rear rotary working elements can be the same or different from each other.
Claims
1.-25. (canceled)
26. A floor cleaner comprising:
- a suction source;
- a housing including a working element chamber having an opening facing toward a surface to be cleaned and a suction inlet in fluid communication with the suction source; and
- a rotary squeegee positioned within the working element chamber configured to move fluid along the surface to be cleaned, the rotary squeegee including a body rotatable about an axis and a flexible squeegee element extending outwardly from the body to contact the surface to be cleaned though the opening, the squeegee element arranged around the body in a helical pattern about the axis, wherein the pitch of the squeegee element is 0.5 to 2.5 times the axial length of the squeegee element, and wherein the squeegee element includes a base portion connected to the body and a squeegee edge configured to wipe the floor as the rotary squeegee rotates.
27. The floor cleaner of claim 26, wherein the squeegee element rotates to move fluid on the surface in an axial direction toward the suction inlet.
28. The floor cleaner of claim 26, wherein the squeegee element includes a first segment having a left hand flight and a second segment having a right hand flight, wherein an end of the first segment is axially adjacent an end of the second segment at a convergence area such that rotation of the squeegee element moves liquid along the first segment and along the second segment on the surface in axial directions toward the convergence area.
29. The floor cleaner of claim 28, wherein the convergence area is aligned with the suction inlet.
30. The floor cleaner of claim 28, wherein the first segment is formed by a continuous helical left hand squeegee element or by a plurality of helical left hand squeegee elements in series axially adjacent to each other.
31. The floor cleaner of claim 30, wherein adjacent ones of the plurality of helical left hand squeegee elements are angularly offset from each other.
32. The floor cleaner of claim 28, wherein the second segment is formed by a continuous helical right hand squeegee element or by a plurality of helical right hand squeegee elements in series axially adjacent to each other.
33. The floor cleaner of claim 32, wherein adjacent ones of the plurality of helical right hand squeegee elements are angularly offset from each other.
34. The floor cleaner of claim 28, wherein the squeegee element includes a third segment having a left hand flight and a fourth segment having a right hand flight, wherein an end of the third segment is axially adjacent an end of the fourth segment at a second convergence area such that rotation of the squeegee element moves liquid along the third segment and along the fourth segment on the surface in axial directions toward the second convergence area.
35. The floor cleaner of claim 34, wherein the convergence area is a first convergence area, wherein the suction inlet is a first suction inlet, wherein the floor cleaner further comprises a second suction inlet in fluid communication with the suction source, and wherein the first convergence area is aligned with the first suction inlet and the second convergence area is aligned with the second suction inlet.
36. The floor cleaner of claim 26, wherein the rotary squeegee includes a plurality of convergence areas, wherein each convergence area is defined by adjacent segments of the squeegee element having opposed flights.
37. The floor cleaner of claim 36, further comprising a plurality of suction inlets in fluid communication with the suction source, and wherein each of the plurality of convergence areas correspond to one of the plurality of suction inlets.
38. The floor cleaner of claim 37, wherein three convergence areas are each aligned with a corresponding one of three suction inlets.
39. The floor cleaner of claim 36, further comprising a plurality of suction inlets in fluid communication with the suction source, wherein the number of suction inlets is less than the number of convergence areas.
40. The floor cleaner of claim 26, wherein the squeegee element slants away from the direction of rotation by a rake angle between 2 and 60 degrees.
41. The floor cleaner of claim 40, wherein the rake angle is between 35 and 50 degrees, and the squeegee element engages with the floor between 2 mm and 4 mm engagement to perform the wiping function.
42. The floor cleaner of claim 26, wherein the rotary squeegee includes a plurality of squeegee elements angularly spaced apart from each other across the cross-sectional circumference of the body.
43. The floor cleaner of claim 26, wherein the pitch of the squeegee element is 0.5 to 4 times the axial length of the squeegee element.
44. The floor cleaner of claim 26, wherein the squeegee element includes a plurality of segments in series axially adjacent to each other, wherein the pitch of each one of the plurality of segments is 0.8 to 2.5 times the length of the corresponding one of the plurality of segments.
45. The floor cleaner of claim 26, wherein the squeegee element extends along a squeegee axis extending from the body, and the squeegee edge further includes a forwardly extending flange, the flange extending along a flange axis angled forwardly relative to the squeegee axis.
46. The floor cleaner of claim 26, wherein the angle between the flange axis and the squeegee axis is between 70 and 105 degrees.
47. The floor cleaner of claim 26, wherein the flange extends from the squeegee element a length of between 1 and 5 millimeters.
48. The floor cleaner of claim 26, wherein the flange extends from the squeegee element a length of between 5 and 10 millimeters.
49. The floor cleaner of claim 45, wherein the rotary squeegee includes a plurality of ribs extending between the base portion and the squeegee element.
50. The floor cleaner of claim 26, wherein the squeegee element is silicone.
51. The floor cleaner of claim 26, wherein the rotary squeegee includes a plurality of ribs extending between the base portion and the squeegee element.
52. The floor cleaner of claim 51, wherein the plurality of ribs are positioned on the rotary squeegee in the direction of rotation.
53. The floor cleaner of claim 52, wherein adjacent ribs are spaced from each other by between 5 and 20 millimeters.
54. The floor cleaner of claim 26, wherein the rotary squeegee further includes a plurality of flexible nubs extending radially from the body toward the surface to be cleaned, wherein the plurality of nubs are distributed uniformly between the helical pattern of the squeegee element.
55. The floor cleaner of claim 45, wherein the nubs are cylindrical or tapered cylindrical having a diameter between 1 mm and 5 mm.
56. The floor cleaner of claim 45, wherein each of the plurality of nubs include a diameter, and wherein the nubs are spaced from adjacent nubs by a center-to-center distance between 1.3 times the diameter to 6 times the diameter.
57. The floor cleaner of claim 45, wherein the plurality of nubs are arranged on the body in a helical arrangement.
58.-62. (canceled)
Type: Application
Filed: Apr 23, 2021
Publication Date: Oct 28, 2021
Inventors: Robert McRorie (Huntersville, NC), Rafael Davila (Kannapolis, NC)
Application Number: 17/239,082