FIBER HAVING BOTH THERMAL-INSULATING AND COOL-FEELING FUNCTIONS, AND FABRIC HAVING BOTH THERMAL-INSULATING AND COOL-FEELING FUNCTIONS

A fiber having both thermal-insulating and cool-feeling functions and a fabric having both thermal-insulating and cool-feeling functions are provided. The fiber includes a thermal-insulating part and a cool-feeling part encapsulating the thermal-insulating part. A material of the thermal-insulating part includes a first base material and a near infrared reflective material dispersed in the first base material. The near infrared reflective material is selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof. A material of the cool-feeling part includes a second base material and a cool feeling material dispersed in the second base material. The cool feeling material is a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum. The fabric having both thermal-insulating and cool-feeling functions is woven from the fiber having both thermal-insulating and cool-feeling functions.

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Description
CROSS-REFERENCE TO RELATED PATENT APPLICATION

This application claims the benefit of priority to Taiwan Patent Application No. 109113725, filed on Apr. 24, 2020. The entire content of the above identified application is incorporated herein by reference.

Some references, which may include patents, patent applications and various publications, may be cited and discussed in the description of this disclosure. The citation and/or discussion of such references is provided merely to clarify the description of the present disclosure and is not an admission that any such reference is “prior art” to the disclosure described herein. All references cited and discussed in this specification are incorporated herein by reference in their entireties and to the same extent as if each reference was individually incorporated by reference.

FIELD OF THE DISCLOSURE

The present disclosure relates to a fiber and a fabric, and more particularly to a fiber having both thermal-insulating and cool-feeling functions and a fabric having both thermal-insulating and cool-feeling functions.

BACKGROUND OF THE DISCLOSURE

Due to the greenhouse effect, the worldwide average temperature is rising annually. In response to such climate changes, people have increased requirements for functional cloth in their pursuit of better comfort. For the functional cloth, a fabric having both thermal-insulating and cool-feeling functions has attracted the most attention.

To meet the public demand for thermal-insulating and cool-feeling functions, a thermal-insulating fiber has been developed. A thermal-insulating material is added during a manufacturing process of the thermal-insulating fiber. The thermal-insulating material can reflect partial infrared ray radiated by heat sources. Therefore, the thermal-insulating fiber can prevent partial heat energy of the sunlight from transferring to the skin, so that discomfort caused by high temperature can be reduced. In addition, a cool-feeling fiber has also been developed. A cool-feeling material is added during a manufacturing process of the cool-feeling fiber. When a temperature of the external environment is lower than a temperature of the skin, a heat energy transfer driven by a temperature difference will occur in the cool-feeling material, so that a heat energy generated from the skin is dissipated toward the external environment. Therefore, a cool touch sensation can be felt when the skin is in contact with the cool-feeling fiber.

As mentioned above, through different mechanisms, the thermal-insulating fiber and the cool-feeling fiber enhance the comfort of the functional cloth in use. Accordingly, a single fiber (i.e., the thermal-insulating fiber or the cool-feeling fiber) cannot easily meet the demand in the market for the functional cloth. To uphold both the thermal-insulating and cool-feeling functions, a fabric woven by blending the thermal-insulating fiber and the cool-feeling fiber is conventionally provided. However, simultaneous use of two kinds of fibers (i.e., the thermal-insulating fiber and the cool-feeling fiber) is required in the blended fabric having both thermal-insulating and cool-feeling effects, which has the disadvantage of involving a complicated manufacturing process.

SUMMARY OF THE DISCLOSURE

In response to the above-referenced technical inadequacies, the present disclosure provides a fiber having both thermal-insulating and cool-feeling functions and a fabric having both thermal-insulating and cool-feeling functions.

In one aspect, the present disclosure provides a fiber having both thermal-insulating and cool-feeling functions. The fiber having both thermal-insulating and cool-feeling functions includes a thermal-insulating part and a cool-feeling part encapsulating the thermal-insulating part. A material of the thermal-insulating part includes a first base material and a near infrared reflective material dispersed in the first base material. The near infrared reflective material is selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof. A material of the cool-feeling part includes a second base material and a cool-feeling material dispersed in the second base material. The cool-feeling material is a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum.

In certain embodiments, the thermal-insulating part is in a form of a core and the cool-feeling part is in a form of a sheath.

In certain embodiments, a weight ratio of the thermal-insulating part to the cool-feeling part ranges from 3:7 to 7:3.

In certain embodiments, based on a total weight of the thermal-insulating part being 100 wt %, the near infrared reflective material is present in an amount ranging from 0.5 wt % to 5 wt %.

In certain embodiments, based on a total weight of the cool-feeling part being 100 wt %, the cool-feeling material is present in an amount ranging from 0.5 wt % to 5 wt %.

In certain embodiments, the near infrared reflective material is dispersed in the first base material in a form of nanoparticles. An average diameter of the near infrared reflective material ranges from 100 nm to 1500 nm.

In certain embodiments, the cool-feeling material is dispersed in the second base material in a form of particles. An average diameter of the cool-feeling material ranges from 100 nm to 1500 nm.

In certain embodiments, the first base material is polyethylene terephthalate, polybutylene terephthalate, or a combination thereof. The second base material is polyethylene terephthalate, polybutylene terephthalate, or a combination thereof. The first base material and the second base material are the same or different.

In certain embodiments, a quantity of the thermal-insulating part is plural, and the thermal-insulating parts are encapsulated by the cool-feeling part.

In another aspect, the present disclosure provides a fabric having both thermal-insulating and cool-feeling functions. The fabric having both thermal-insulating and cool-feeling functions is woven from the above-mentioned fiber having both thermal-insulating and cool-feeling functions, and the fiber having both thermal-insulating and cool-feeling functions includes a thermal-insulating part and a cool-feeling part encapsulating the thermal-insulating part. A material of the thermal-insulating part includes a first base material and a near infrared reflective material dispersed in the first base material. The near infrared reflective material is selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof. A material of the cool-feeling part includes a second base material and a cool-feeling material dispersed in the second base material. The cool-feeling material is a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum. A heat flux of the fabric having both thermal-insulating and cool-feeling functions is higher than or equal to 0.145 W/cm2. A near infrared reflectivity of the fabric having both thermal-insulating and cool-feeling functions is higher than or equal to 58%.

Therefore, by virtue of “the fiber having both thermal-insulating and cool-feeling functions including a thermal-insulating part and a cool-feeling part” and “the cool-feeling part encapsulating the thermal-insulating part”, the fabric having both thermal-insulating and cool-feeling functions is capable of providing comfort in use.

These and other aspects of the present disclosure will become apparent from the following description of the embodiment taken in conjunction with the following drawings and their captions, although variations and modifications therein may be affected without departing from the spirit and scope of the novel concepts of the disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

The described embodiments may be better understood by reference to the following description and the accompanying drawings, in which:

FIG. 1 is a cross-sectional schematic view of a fiber having both thermal-insulating and cool-feeling functions according to a first embodiment of the present disclosure;

FIG. 2 is a cross-sectional schematic view of the fiber having both thermal-insulating and cool-feeling functions according to a second embodiment of the present disclosure;

FIG. 3 is a cross-sectional schematic view of the fiber having both thermal-insulating and cool-feeling functions according to a third embodiment of the present disclosure; and

FIG. 4 is a cross-sectional schematic view of the fiber having both thermal-insulating and cool-feeling functions according to a fourth embodiment of the present disclosure.

 DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

The present disclosure is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. Like numbers in the drawings indicate like components throughout the views. As used in the description herein and throughout the claims that follow, unless the context clearly dictates otherwise, the meaning of “a”, “an”, and “the” includes plural reference, and the meaning of “in” includes “in” and “on”. Titles or subtitles can be used herein for the convenience of a reader, which shall have no influence on the scope of the present disclosure.

The terms used herein generally have their ordinary meanings in the art. In the case of conflict, the present document, including any definitions given herein, will prevail. The same thing can be expressed in more than one way. Alternative language and synonyms can be used for any term(s) discussed herein, and no special significance is to be placed upon whether a term is elaborated or discussed herein. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms is illustrative only, and in no way limits the scope and meaning of the present disclosure or of any exemplified term. Likewise, the present disclosure is not limited to various embodiments given herein. Numbering terms such as “first”, “second” or “third” can be used to describe various components, signals or the like, which are for distinguishing one component/signal from another one only, and are not intended to, nor should be construed to impose any substantive limitations on the components, signals or the like.

Unless otherwise indicated, all percentages mentioned in the present disclosure are weight percentages. When a range of upper and lower limits is provided, all combinations in the mentioned range are covered as if the combinations are explicitly listed.

To solve the problem that a conventional manufacturing process for blending thermal-insulating fibers and cool-feeling fibers is complicated, the present disclosure provides a fiber having both thermal-insulating and cool-feeling functions and a fabric manufactured therefrom. The fiber and the fabric provide both thermal-insulating and cool-feeling effects.

Referring to FIG. 1, a first embodiment of the present disclosure provides a fiber having both thermal-insulating and cool-feeling functions 1. The fiber having both thermal-insulating and cool-feeling functions 1 of the present disclosure includes a thermal-insulating part 10 and a cool-feeling part 20. The thermal-insulating part 10 is completely encapsulated by the cool-feeling part 20, so that the thermal-insulating part 10 is not exposed from the cool-feeling part 20. Therefore, there is a larger contact area between the skin and the cool-feeling part 20.

In the present embodiment, the fiber having both thermal-insulating and cool-feeling functions 1 has a core-sheath structure. The thermal-insulating part 10 is in a form of a core. The cool-feeling part 20 is in a form of a sheath. Specifically, in a cross-sectional view of the fiber having both thermal-insulating and cool-feeling functions 1, a sectional shape of the thermal-insulating part 10 is circular, and the thermal-insulating part 10 is located at a center of the fiber having both thermal-insulating and cool-feeling functions 1. The sectional shape of the thermal-insulating part 10 and a sectional shape of the cool-feeling part 20 are coaxial. The sectional shape of the cool-feeling part 20 is annular, and an outer surface of the thermal-insulating part 10 is covered by the cool-feeling part 20. However, structures of the fiber having both thermal-insulating and cool-feeling functions 1 of the present disclosure are not limited thereto.

In addition, a weight ratio of the thermal-insulating part 10 to the cool-feeling part 20 can be adjusted according to requirements. In the present embodiment, the weight ratio of the thermal-insulating part 10 to the cool-feeling part 20 ranges from 3:7 to 7:3. A density of the thermal-insulating part 10 is close to a density of the cool-feeling part 20, so that a volume ratio of the thermal-insulating part 10 to the cool-feeling part 20 is close to the weight ratio of the thermal-insulating part 10 to the cool-feeling part 20. In other words, the volume ratio of the thermal-insulating part 10 to the cool-feeling part 20 ranges from 3:7 to 7:3.

For example, when the thermal-insulating effect of the fiber having both thermal-insulating and cool-feeling functions 1 is to be emphasized, a content ratio of the thermal-insulating part 10 can be adjusted to be higher than a content ratio of the cool-feeling part 20. When the cool-feeling effect of the fiber having both thermal-insulating and cool-feeling functions 1 is to be emphasized, the content ratio of the cool-feeling part 20 can be adjusted to be higher than the content ratio of the thermal-insulating part 10.

Preferably, the weight ratio of the thermal-insulating part 10 to the cool-feeling part 20 ranges from 3:7 to 5:5. Referring to FIG. 2, in a second embodiment of the fiber having both thermal-insulating and cool-feeling functions 1, the content ratio of the cool-feeling part 20 is higher than the content ratio of the thermal-insulating part 10.

In other embodiments, a quantity of the thermal-insulating part 10 is not limited to one. According to requirements or a structural design of a spinneret, the fiber having both thermal-insulating and cool-feeling functions 1 can have one or more thermal insulating parts 10. Referring to FIG. 3, in a third embodiment, the quantity of the thermal-insulating part 10 is plural, and the thermal-insulating parts 10 are completely encapsulated by the cool-feeling part 20. In FIG. 3, the thermal-insulating parts 10 are independent from and do not contact with each other. However, according to practical requirements, the thermal-insulating parts 10 can contact with each other or partially contact with each other.

In other embodiments, a sectional shape of the fiber having both thermal-insulating and cool-feeling functions 1 is not limited to being circular. The fiber having both thermal-insulating and cool-feeling functions 1 can be a profiled fiber. For example, the sectional shape of the fiber having both thermal-insulating and cool-feeling functions 1 can be triangular, pentagonal, Y-shaped, X-shaped, W-shaped, U-shaped, or cruciform. Referring to FIG. 4, the sectional shape of a fourth embodiment of the fiber having both thermal-insulating and cool-feeling functions 1 is cruciform. Porosity of the fiber having both thermal-insulating and cool-feeling functions 1 can be adjusted by changing the sectional shape of the fiber having both thermal-insulating and cool-feeling functions 1, so as to achieve effects of ventilation and perspiration. For example, a fiber with circular sectional shape usually has the porosity of 15%, and a fiber with triangle sectional shape usually has the porosity of 20%.

A material to form the thermal-insulating part 10 includes a first base material, a near infrared reflective material 11, and an additive. The near infrared reflective material 11 and the additive are dispersed in the first base material.

The near infrared reflective material 11 is an inorganic material which can reflect a near infrared (NIR) light (having a wavelength ranging from 780 nm to 1500 nm) in an external environment, so as to block partial heat energy. The near infrared reflective material 11 is selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof. Preferably, the near infrared reflective material 11 is selected from the group consisting of iron-chromium alloy, iron-nickel alloy, copper-bismuth alloy, iron-chromium-bismuth alloy and iron-nickel-bismuth alloy. An average diameter of the near infrared reflective material 11 ranges from 100 nm to 1500 nm. Preferably, the average diameter of the near infrared reflective material 11 ranges from 200 nm to 1000 nm. However, the present disclosure is not limited thereto.

Based on a total weight of the thermal-insulating part 10 being 100 wt %, the near infrared reflective material 11 is present in an amount ranging from 0.5 wt % to 5 wt %. Preferably, based on the total weight of the thermal-insulating part 10 being 100 wt %, the near infrared reflective material 11 is present in an amount ranging from 3 wt % to 5 wt %. When the near infrared reflective material 11 is present in an excessive amount, a viscosity of the material forming the thermal-insulating part 10 will increase, which is unfavorable for manufacturing the fiber. When the existing amount of the near infrared reflective material 11 is insufficient, a reflection effect of the near infrared light is ineffective.

The first base material is a main material of the thermal-insulating part 10. The first base material can disperse the near infrared reflective material 11, and adjust the intrinsic viscosity of the material forming the thermal-insulating part 10. The first base material can be polyester, polyolefin, polyamide, or polyurethane. The polyester can be, but not limited to, polybutylene terephthalate (PBT), polyethylene terephthalate (PET), poly(methyl methacrylate) (PMMA), polyethylene naphthalate (PEN), or any combination thereof. Preferably, the polyester is polybutylene terephthalate or polyethylene terephthalate. The polyolefin can be, but not limited to, polyethylene (PE), polypropylene (PP), or any combination thereof. The polyamide can be, but not limited to, nylon 6, nylon 66, nylon 12, nylon 46, or any combination thereof. The polyurethane can be, but not limited to, thermoplastic urethane (TPU).

In the present embodiment, the first base material is polyester, and can include more than one kind of polyester, so that the fiber having both thermal-insulating and cool-feeling functions 1 can meet application requirements. Moreover, the viscosity of the material forming the thermal-insulating part 10 can be suitable for operation of a spinning device. For example, the first base material is polybutylene terephthalate, polyethylene terephthalate, or a combination of polybutylene terephthalate and polyethylene terephthalate.

The additive is an optional component. The additive is optionally added into the material forming the thermal-insulating part 10 so as to achieve a specific function. For example, the additive can be an antioxidant, a dispersant, an ultraviolet absorber, or an ultraviolet reflective agent.

The antioxidant can prevent the near infrared reflective material 11 from oxidation. The dispersant can help the near infrared reflective material 11 be uniformly dispersed in the first base material. The antioxidant can be a hindered phenol type antioxidant, an amine type antioxidant, a triazine type antioxidant, an organophosphate type antioxidant, or a thioester type antioxidant.

An addition of the ultraviolet absorber or the ultraviolet reflective agent can provide the fiber having both thermal-insulating and cool-feeling functions 1 with a UV-cut function. The ultraviolet absorber can be a nickel quencher type ultraviolet absorber, an oxanilide type ultraviolet absorber, a benzotriazole type ultraviolet absorber, a benzoate type ultraviolet absorber, or a benzophenone type ultraviolet absorber. On the other hand, the ultraviolet reflective agent can be talc, kaolin, zinc oxide, iron oxide, or titanium dioxide.

A material to form the cool-feeling part 20 includes a second base material, a cool-feeling material 21, and an additive. The cool-feeling material 21 and the additive are dispersed in the second base material.

The cool-feeling material 21 is an inorganic material. The cool-feeling material 21 helps dissipate heat energy from the skin of a human body through a temperature difference between the human body and the external environment, so as to provide a cool touch. The cool-feeling material 21 is a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum. For example, the cool-feeling material 21 can be a nephrite material or a jadeite material. Specifically, the nephrite material is a calcium magnesium silicate containing calcium, magnesium, and silicon elements (such as Ca2Mg5(OH)2(Si4O11)2). The jadeite material is sodium aluminum silicate containing aluminum, sodium, and silicon elements (such as NaAlSi2O6). An average diameter of the cool-feeling material 21 ranges from 100 nm to 1500 nm. Preferably, the average diameter of the cool-feeling material 21 ranges from 500 nm to 1500 nm. However, the present disclosure is not limited thereto.

Based on a total weight of the cool-feeling part 20 being 100 wt %, the cool-feeling material 21 is present in an amount ranging from 0.5 wt % to 5 wt %. Preferably, based on the total weight of the cool-feeling part 20 being 100 wt %, the cool-feeling material 21 is present in an amount ranging from 0.5 wt % to 1.5 wt %. When the cool-feeling material 21 is present in an excessive amount, a viscosity of the material forming the cool-feeling part 20 will increase, which is unfavorable for manufacturing the fiber. When the existing amount of the cool-feeling material 21 is insufficient, a heat dissipation effect of the cool-feeling part 20 is ineffective.

The second base material is a main material of the cool-feeling part 20. The second base material can disperse the cool-feeling material 21 and adjust the intrinsic viscosity of the material forming the cool-feeling part 20. The second base material can be polyester, polyolefin, polyamide, or polyurethane. The polyester can be, but not limited to, polybutylene terephthalate, polyethylene terephthalate, poly(methyl methacrylate), polyethylene naphthalate, or any combination thereof. The polyolefin can be, but not limited to, polyethylene, polypropylene, or any combination thereof. The polyamide can be, but not limited to, nylon 6, nylon 66, nylon 12, nylon 46, or any combination thereof. The polyurethane can be, but not limited to, thermoplastic urethane.

In the present embodiment, the second base material is polyester, and can include more than one kind of polyester, so that the fiber having both thermal-insulating and cool-feeling functions 1 can meet application requirements. Moreover, the viscosity of the material forming the cool-feeling part 20 can be suitable for operation of a spinning device. For example, the second base material is polybutylene terephthalate, polyethylene terephthalate, or a combination of polybutylene terephthalate and polyethylene terephthalate.

It is worth mentioning that the first base material and the second base material can be the same or different. In the present embodiment, the first base material and the second base material are the same, so that compatibility between the first base material and the second base material can be enhanced.

The additive is an optional component. The additive is optionally added into the material forming the cool-feeling part 20 so as to achieve a specific function. For example, the additive can be an antioxidant, a dispersant, an ultraviolet absorber, or an ultraviolet reflective agent. The specific antioxidant, dispersant, ultraviolet absorber, and ultraviolet reflective agent are similar to those mentioned previously and are not repeated herein.

[Preparation of the Fiber Having Both Thermal-Insulating and Cool-Feeling Functions]

A method for manufacturing the fiber having both thermal-insulating and cool-feeling functions 1 includes the following steps. Thermal-insulating masterbatches and cool-feeling masterbatches are prepared (step S100). The thermal-insulating masterbatches are used to form the thermal-insulating part 10 of the fiber having both thermal-insulating and cool-feeling functions 1. The cool-feeling masterbatches are used to form the cool-feeling part 20 of the fiber having both thermal-insulating and cool-feeling functions 1.

The near infrared reflective material 11, the first base material, and the antioxidant are mixed, melted, and granulated to obtain the thermal-insulating masterbatches. Specifically, based on a total weight of the thermal-insulating masterbatches being 100 phr, an amount of the near infrared reflective material 11 ranges from 35 phr to 45 phr, an amount of the antioxidant is 0.5 phr, and an amount of the first base material ranges from 54.5 phr to 64.5 phr. However, the present disclosure is not limited thereto. In the present embodiment, a filter pressure value (FPV) of the thermal-insulating masterbatches is lower than 0.5 barg (gauge pressure). An intrinsic viscosity (IV) of the thermal-insulating masterbatches ranges from 0.4 dl/g to 0.8 dl/g.

The cool-feeling material 21, the second base material, and the antioxidant are mixed, melted, and granulated to obtain the cool-feeling masterbatches. Specifically, based on a total weight of the cool-feeling masterbatches being 100 phr, an amount of the cool-feeling material 21 ranges from 10 to 20 phr, an amount of the antioxidant is 0.5 phr, and an amount of the second base material ranges from 79.5 to 89.5 phr. However, the present disclosure is not limited thereto. In the present embodiment, a filter pressure value (FPV) of the cool-feeling masterbatches is lower than 0.5 barg (gauge pressure). An intrinsic viscosity (IV) of the cool-feeling masterbatches ranges from 0.4 dl/g to 0.8 dl/g. The method for manufacturing the fiber having both thermal-insulating and cool-feeling functions 1 includes the following steps. 5 wt % to 15 wt % of the thermal-insulating masterbatches and 85 wt % to 95 wt % of PET semi-dull masterbatches are mixed so as to form the material forming the thermal-insulating part 10. In addition, 5 wt % to 15 wt % of the cool-feeling masterbatches and 85 wt % to 95 wt % of the PET semi-dull masterbatches are mixed to form the material forming the cool-feeling part 20 (step S200).

The method for manufacturing the fiber having both thermal-insulating and cool-feeling functions 1 includes the following steps. The material forming the thermal-insulating part 10 and the material forming the cool-feeling part 20 are fed into an inlet of a spinning device with a core-sheath spinneret. A spinning speed of the spinning device is set to be 3000 m/min to 4000 m/min. Yarns produced by the spinning device are taken up as partially oriented yarns (POY) and processed by false twisting to become draw textured yarns (DTY), so that the fiber having both thermal-insulating and cool-feeling functions 1 of the present disclosure is obtained (step S300).

When the fiber having both thermal-insulating and cool-feeling functions 1 of the present disclosure is woven into a fabric, the fabric can also uphold the thermal-insulating and cool-feeling functions. The thermal-insulating part 10 can reflect the near infrared light in sunlight and reduce the storage of heat energy in the fabric. The cool-feeling part 20 can dissipate heat energy generated from the skin toward the external environment, so that the skin can feel a cool touch.

The fiber having both thermal-insulating and cool-feeling functions 1 of the present disclosure possesses the thermal-insulating and cool-feeling effects, and can be directly provided to downstream manufacturers. The downstream manufacturers can manufacture the fabric having both thermal-insulating and cool-feeling functions from the fiber by various weaving techniques (such as knitting or weaving). Therefore, compared with a fabric manufactured by blending the thermal-insulating fibers and cool-feeling fibers, the method for manufacturing the fabric having both thermal-insulating and cool-feeling functions of the present disclosure is more convenient.

[Evaluation of the Fabric Having Both Thermal-Insulating and Cool-Feeling Functions]

The fabrics having both thermal-insulating and cool-feeling functions of Examples 1 to 3 are manufactured by the above-mentioned method. In Examples 1 to 3, the material forming the thermal-insulating part 10 and the material forming the cool-feeling part 20 are the same. The specific material forming the thermal-insulating part 10 and the specific material forming the cool-feeling part 20 are listed in Table 1. A PET fabric woven only from PET semi-dull yarns is used as Comparative Example 1.

TABLE 1 compositions of the fiber having both thermal-insulating and cool-feeling functions of Examples 1 to 3 Thermal- 10 wt % of thermal- 40 phr of iron-chromium alloy insulating insulating masterbatches (diameter of 1 μm) part 59.5 phr of PBT 0.5 phr of antioxidant 90 wt % of PET semi- — dull masterbatches Cool- 9 wt % of cool-feeling 12 phr of Ca2Mg5(OH)2(Si4O11)2 feeling masterbatches (diameter of 500 nm) part 87.5 phr of PBT 0.5 phr of antioxidant 91 wt % of PET semi- — dull masterbatches

The difference between Examples 1 to 3 lies in the content ratio of the thermal-insulating part 10 to the cool-feeling part 20. In step S300, feeding speeds of the material forming the thermal-insulating part 10 and the material forming the cool-feeling part 20 can be controlled by adjusting rotating speeds of screws, so that the content ratio of the thermal-insulating part 10 to the cool-feeling part 20 can also be controlled. Specifically, the content ratios of the thermal-insulating part 10 to the cool-feeling part 20 of Examples 1 to 3 are, sequentially and respectively, 5:5 (Example 1), 4:6 (Example 2), and 3:7 (Example 3).

The fabric having both thermal-insulating and cool-feeling functions of the present disclosure in Examples 1 to 3 and the PET fabric of Comparative Example 1 are cut into samples with a size of 3×4.5 cm2, so as to evaluate their near infrared reflective capacity and the instant cool-feeling capacity. An absorbance at a wavelength range between 200 nm to 2500 nm and an absorbance at a wavelength range between 780 nm to 1500 nm of the samples are measured by a spectrophotometer (model: X-rite Color-Eye 70000A). A near infrared reflectivity of the fabrics is obtained by dividing the absorbance at a wavelength range between 780 nm to 1500 nm by the absorbance at a wavelength range between 200 nm to 2500 nm. In addition, a heat flux of the fabric is measured by a contact temperature tester (company: KATO TECH, model: KES-F7 Thermo Labo II). The near infrared reflectivity and the heat flux of the fabric are listed in Table 2.

TABLE 2 properties of the fabric in Examples 1 to 3 and Comparative Example 1 Example Comparative 1 2 3 Example 1 Near infrared reflectivity (%) 64.18 63.39 64.23 56.69 Heat flux(W/cm2) 0.156 0.161 0.159 0.141

According to results of Table 2, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure has a near infrared reflectivity higher than 58%. Preferably, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure has a near infrared reflectivity higher than 60%. More preferably, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure has a near infrared reflectivity higher than 63%. Therefore, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure can reflect at least 58% of near infrared light at outdoors, decrease the heat energy stored in the fabric, and alleviate the discomfort of the human body caused by high temperature.

According to results of Table 2, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure can transfer heat energy with a heat flux of 0.145 W/cm2. Preferably, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure can transfer heat energy with a heat flux of 0.155 W/cm2. In other words, when there is a temperature difference between the skin and the external environment, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure can transfer heat energy rapidly. Therefore, when the heat energy generated from the skin is dissipated to the outside, a cool touch of the fabric can be felt upon the skin.

Compared to the conventional PET fabric (Comparative Example 1), the fabric having both thermal-insulating and cool-feeling functions (Examples 1 to 3) of the present disclosure has a higher near infrared reflectivity and a higher instant heat flux. Therefore, the fabric having both thermal-insulating and cool-feeling functions of the present disclosure has better thermal-insulating and cool-feeling capacities.

Beneficial Effects of the Embodiments

In conclusion, by virtue of “the fiber having both thermal-insulating and cool-feeling functions 1 including a thermal-insulating part 10 and a cool-feeling part 20” and “the cool-feeling part 20 encapsulating the thermal-insulating part 10”, the fabric having both thermal-insulating and cool-feeling functions is capable of providing both the thermal-insulating and cool-feeling effects.

Further, by virtue of “the near infrared reflective material 11 being selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof” and “the cool-feeling material 21 being a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum”, the near infrared reflective material 11 can reflect partial heat energy, and the cool-feeling material 21 can help the skin to dissipate heat energy toward the external environment through a temperature difference.

The foregoing description of the exemplary embodiments of the disclosure has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.

The embodiments were chosen and described in order to explain the principles of the disclosure and their practical application so as to enable others skilled in the art to utilize the disclosure and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present disclosure pertains without departing from its spirit and scope.

Claims

1. A fiber having both thermal-insulating and cool-feeling functions, comprising:

a thermal-insulating part whose material includes a first base material and a near infrared reflective material dispersed in the first base material, the near infrared reflective material being selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof; and
a cool-feeling part encapsulating the thermal-insulating part, a material of the cool-feeling part including a second base material and a cool-feeling material dispersed in the second base material, and the cool-feeling material being a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum.

2. The fiber according to claim 1, wherein the thermal-insulating part is in a form of a core, and the cool-feeling part is in a form of a sheath.

3. The fiber according to claim 1, wherein a weight ratio of the thermal-insulating part to the cool-feeling part ranges from 3:7 to 7:3.

4. The fiber according to claim 1, wherein based on a total weight of the thermal-insulating part being 100 wt %, the near infrared reflective material is present in an amount ranging from 0.5 wt % to 5 wt %.

5. The fiber according to claim 1, wherein based on a total weight of the cool-feeling part being 100 wt %, the cool-feeling material is present in an amount ranging from 0.5 wt % to 5 wt %.

6. The fiber according to claim 1, wherein the near infrared reflective material is dispersed in the first base material in a form of nanoparticles, and an average diameter of the near infrared reflective material ranges from 100 nm to 1500 nm.

7. The fiber according to claim 1, wherein the cool-feeling material is dispersed in the second base material in a form of particles, and an average diameter of the cool-feeling material ranges from 100 nm to 1500 nm.

8. The fiber according to claim 1, wherein the first base material is polyethylene terephthalate, polybutylene terephthalate, or a combination thereof, the second base material is polyethylene terephthalate, polybutylene terephthalate, or a combination thereof, and the first base material and the second base material are the same or different.

9. The fiber according to claim 1, wherein a quantity of the thermal-insulating part is plural, and the thermal-insulating parts are encapsulated by the cool-feeling part.

10. A fabric having both thermal-insulating and cool-feeling functions, which is woven from a fiber having both thermal-insulating and cool-feeling functions, the fiber having both thermal-insulating and cool-feeling functions comprising:

a thermal-insulating part whose material includes a first base material and a near infrared reflective material dispersed in the first base material, the near infrared reflective material being selected from the group consisting of iron, cobalt, chromium, copper, nickel, bismuth, and an alloy thereof; and
a cool-feeling part encapsulating the thermal-insulating part, a material of the cool-feeling part including a second base material and a cool-feeling material dispersed in the second base material, and the cool-feeling material being a silicate containing at least one metal selected from the group consisting of calcium, magnesium, sodium, and aluminum;
wherein a heat flux of the fabric having both thermal-insulating and cool-feeling functions is higher than or equal to 0.145 W/cm2, and a near infrared reflectivity of the fabric having both thermal-insulating and cool-feeling functions is higher than or equal to 58%.
Patent History
Publication number: 20210332505
Type: Application
Filed: Mar 4, 2021
Publication Date: Oct 28, 2021
Inventors: TE-CHAO LIAO (TAIPEI), SEN-HUANG HSU (TAIPEI), CHUN-HAO FANG (TAIPEI)
Application Number: 17/191,877
Classifications
International Classification: D01F 8/14 (20060101); D01F 1/10 (20060101); D03D 15/52 (20060101); D03D 15/292 (20060101); D01F 11/08 (20060101);