PLATE FORMING PART OF A HEAT EXCHANGER, AND HEAT EXCHANGER COMPRISING AT LEAST ONE SUCH PLATE

- Valeo Systemes Thermiques

The invention relates to a plate (105) forming part of a heat exchanger and intended to delimit at least one channel (111a, 111b) for circulation of a fluid. The plate (105) comprises a bottom (106), and at least one raised edge (107) which surrounds the bottom (106). The plate (105) comprises at least one opening (110) configured to supply the channel (111a, 111b) with fluid. The opening (110) is shaped according to an opening profile (X1). The plate (105) is equipped with a fluid distribution means (300) shaped according to a distribution means profile (X2) which is homothetic with the opening profile (X1) of the opening (110).

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Description

The present invention relates to plates forming part of a heat exchanger. The subject matter concerns such a plate, a tube comprising such a plate, and a heat exchanger having at least one such tube.

In the automotive sector, it is common to have to modify a temperature of an element such as an electric motor, a battery, a heat and/or cold storage device or similar. To this end, the motor vehicle is equipped with an installation which comprises a refrigerant circuit within which a refrigerant circulates, and a heat-transfer liquid circuit within which a heat-transfer liquid circulates. The refrigerant circuit comprises a compressor for compressing the refrigerant, a thermal exchanger for cooling the refrigerant at constant pressure, an expansion member to permit expansion of the refrigerant, and a heat exchanger which is arranged to permit a thermal transfer between the refrigerant and the heat-transfer liquid.

The heat exchanger is an exchanger formed of plates that are stacked and joined together in order to form tubes delimiting a circulation channel for the refrigerant or for the heat-transfer liquid and inlet and outlet manifolds for the refrigerant or for the heat-transfer liquid. The plate comprises openings for supplying the circulation channel with heat-transfer liquid or refrigerant. The plate also comprises openings arranged to form the manifolds. The circulation channel provides the heat-transfer liquid or the refrigerant with a passage section which is a surface taken perpendicularly to a plane in which the plate extends and perpendicularly to an axis of longitudinal extent of the plate.

The tubes are parallel to one another and extend in a horizontal direction orthogonal to the direction of the manifolds. In the position of use of the heat exchanger, the manifolds are preferably aligned according to a vertical, parallel to a direction of gravity. Thus, the heat exchanger comprises upper circulation channels which overhang lower circulation channels.

A first problem lies in a poor distribution of the refrigerant and/or of the heat-transfer liquid inside the circulation channel. Poor distribution of this kind lessens the efficacy of the thermal transfer between the refrigerant and the heat-transfer liquid.

A second problem lies in too great a speed of circulation of the refrigerant and/or of the heat-transfer liquid inside the circulation channel, which also minimizes the thermal transfer between the refrigerant and the heat-transfer liquid.

A third problem lies in the fact that, in the position of use of the exchanger, the refrigerant and/or the heat-transfer liquid flows into the manifolds in such a way as to supply the lower circulation channels with more refrigerant and/or heat-transfer liquid than the upper circulation channels, because of the gravitational attraction of the refrigerant and/or of the heat-transfer liquid.

It is known to form protuberances inside the circulation channel in order to disturb a flow of the refrigerant and/or of the heat-transfer liquid inside the circulation channel.

However, there is still a poor distribution of the refrigerant and/or of the heat-transfer liquid inside the circulation channel and/or the manifold, and also too great a speed of circulation of the refrigerant and/or of the heat-transfer liquid inside the circulation channel and/or the manifold, especially at least inside a peripheral portion of the circulation channel that at least partially surrounds the openings of the plate. It is observed that a central zone of the heat exchanger and/or of the passage section sees its temperature modified to a lesser extent than peripheral zones of the heat exchanger and/or of the passage section, and this needs to be improved.

An object of the present invention is to make available a plate forming part of a heat exchanger which permits optimization of a distribution of the refrigerant and/or of the heat-transfer liquid inside the circulation channel that the plate partially delimits.

An object of the present invention is to make available a plate forming part of a heat exchanger which permits optimization of a supply of refrigerant and/or of heat-transfer liquid to the inside of the circulation channel that the plate partially delimits.

Another object of the present invention is to make available a plate forming part of a heat exchanger which reduces a speed of circulation of the refrigerant and/or of the heat-transfer liquid inside the circulation channel, in a particular zone where the distribution is usually non-uniform and/or inside the manifold.

Another object of the present invention is to make available a plate which is arranged to homogenize a circulation of the refrigerant and/or of the heat-transfer liquid in all of the channels, whether lower or upper, of the heat exchanger.

Another object of the present invention is to make available a particular arrangement of the plate, the latter being either part of a heat exchanger of which a circulation path is arranged in a U shape, either for a heat exchanger between a refrigerant and a heat-transfer liquid and for a heat exchanger between a refrigerant and an air flow, or else a heat exchanger of which a circulation path is arranged in an I shape, in particular for a heat exchanger between a refrigerant and an air flow.

Another object of the present invention is to make available a heat exchanger comprising at least one such plate, the heat exchanger being either a heat exchanger between a refrigerant and a heat-transfer liquid, such as a heat exchanger interposed between a refrigerant circuit and a heat-transfer liquid circuit, or a heat exchanger between a refrigerant and an air flow.

A plate of the present invention is a plate forming part of a heat exchanger and intended to delimit at least one channel for circulation of a fluid. The plate comprises a bottom, and at least one raised edge which surrounds the bottom. The plate comprises at least one opening configured to supply the channel with fluid. The opening is shaped according to an opening profile.

According to the present invention, the plate is equipped with a fluid distribution means shaped according to a distribution means profile which is homothetic with the opening profile of the opening.

The plate advantageously comprises any one at least of the following technical features, alone or in combination:

    • the opening profile is circular, the profile being seen in a plane parallel to a bottom plane in which the bottom is inscribed,
    • the plate extending longitudinally and comprising longitudinal ends, the plate comprises at least two openings, which are distributed at each of the longitudinal ends of the plate,
    • the plate comprises at least four openings, which are distributed in pairs at each longitudinal end of the plate. Two of these openings are configured to communicate with a branch of a first channel formed at one side of the bottom, and the two other openings are configured to communicate with a branch of a second channel formed at another side of the bottom,
    • the distribution means is formed integrally with the plate,
    • the distribution means is formed by a deformation of the plate, in particular obtained by stamping of the plate,
    • the distribution means and the plate form a one-piece assembly and are separable from each other only upon destruction of one and/or the other of the distribution means and the plate,
    • the distribution means comprises at least one protrusion which emerges from the bottom toward a first channel,
    • the opening being shaped as a first circle formed around a first center, the distribution means is shaped as an arc of a circle formed partially around a second center, the second center being coincident with the first center,
    • in the bottom plane, the second center is offset with respect to the first center by between 5% and 25% of a first radius of the first circle,
    • the protrusions being in a plurality, two immediately adjacent protrusions are separated by a circulation passage,
    • the circulation passage is a passage formed in order to permit a circulation of the refrigerant or of the heat-transfer liquid,
    • the protrusions are distributed at uniform angles around the second center,
    • it will be understood that the protrusions are distributed on the are of a circle in such a way that, on the are of a circle, the protrusions are formed in pairs at an equal distance from each other, the distance being taken between two respective planes of symmetry of the two protrusions,
    • the protrusions are of a respective protrusion length taken between two radial ends of the protrusions in a plane parallel to the bottom plane,
    • the protrusion lengths are equal to each other,
    • at least two protrusion lengths are different from each other,
    • two consecutive protrusions are spaced apart by an angular sector that varies from a first couple of consecutive protrusions to a second couple of consecutive protrusions,
    • the protrusions are identical in shape and in volume,
    • at least two protrusions are different from each other,
    • the protrusions are different from each other in shape and/or in volume,
    • the protrusions are different from each other in height, the height of one protrusion being taken between a protrusion base, which is formed in the bottom plane of the plate, and a protrusion summit, which is formed opposite the protrusion base,
    • the protrusion summit is formed within a plane which is parallel to the bottom plane in which the bottom is inscribed,
    • the plate comprising a collar formed around the opening, the distribution means comprises a ring which is in abutment against the collar,
    • the ring is circular,
    • the ring is an add-on component which is placed so as to bear against the plate,
    • the ring and the plate are connected by a solder,
    • the ring comprises an annulus which is in abutment against the collar, the annulus being provided with at least one crest which extends from the ring toward a first channel for the fluid,
    • the annulus is circular, seen in a plane parallel to the bottom plane,
    • the annulus is provided with a plurality of crests, two immediately adjacent crests being separated by a circulation corridor,
    • the crests are distributed at uniform angles around a third center,
    • in the bottom plane, the third center is offset with respect to the first center by between 5% and 25% of the first radius of the first circle,
    • the third center and the first center are coincident,
    • two consecutive crests are spaced apart by an angular section that varies from a first couple of consecutive crests to a second couple of consecutive crests,
    • the circulation passage is a passage formed in order to permit a circulation of the refrigerant or of the htl,
    • the crests are identical in shape and in volume,
    • at least two crests are different from each other,
    • the crests are different from each other in shape and/or in volume,
    • the crests are different from each other in length, the length of a crest being taken between two radial ends of the crest,
    • the crests are different from each other in height, the height of the crest being taken between a crest base, which is formed integrally with the ring, and a crest summit, which is formed opposite the crest base,
    • the crest summit is formed within a plane which is parallel to the bottom plane in which the bottom is inscribed,
    • the ring is made of a synthetic material,
    • the ring is arranged to be placed in abutment against the collar,
    • the ring is made of a metallic material,
    • the metallic material is chosen from among the thermally conductive metallic materials, in particular aluminum or aluminum alloy,
    • the ring is intended to be joined by soldering to the collar,
    • the bottom comprises a rib which is arranged such that the first channel has a U-shaped profile,
    • the rib is parallel to a direction of extent of the longitudinal raised edges,
    • the rib extends between a first longitudinal end and a second longitudinal end, the first longitudinal end being in contact with the raised edge, and preferably in contact with a first lateral raised edge that the raised edge comprises, the second longitudinal end being situated at a first non-zero distance from the raised edge,
    • the channel is shaped as a U whose branches are parallel to the longitudinal raised edges of the plate and whose base lies next to a second lateral raised edge which is formed longitudinally opposite the first lateral raised edge,
    • the first branch of the channel and the second branch of the channel are separated by the rib,
    • the rib is formed at an equal distance from the two longitudinal raised edges of the plate,
    • the rib is offset by a second non-zero distance with respect to a median plane of the plate, the median plane being orthogonal to the bottom and parallel to the axis of longitudinal extent of the plate,
    • the plate is provided with at least one protuberance, the distribution means being interposed between the opening and the protuberance,
    • the protuberance has a profile of frustoconical shape,
    • the plate comprises at least two protuberances which are aligned along an axis of lateral extent of the plate orthogonal to an axis of longitudinal extent of the plate.

The present invention also relates to a tube formed of at least two plates that are joined together, of which at least one plate is as described.

The tube advantageously comprises any one at least of the following features, alone or in combination:

    • two plates are engaged one inside the other, and between them a space is provided which forms the channel for circulation of the fluid,
    • the heat exchanger comprises at least one such tube,
    • the ring comprises a first annular surface formed by an axial edge of the ring, and a second annular surface formed by a terminal edge of each of the crests, the first annular surface being in contact with the collar of the first plate, while the second annular surface is in contact with the bottom of the second plate,
    • the heat exchanger comprises at least one first tube provided with the distribution means and a second tube free of the distribution means,
    • in the position of use of the heat exchanger, the second tube is an upper tube which overhangs the first tube,
    • according to a design variant, at least three plates are engaged one inside another and delimit in pairs a first channel and a second channel, the first channel being configured to be used by a heat-transfer liquid while the second channel is configured to be used by a refrigerant,
    • the heat exchanger comprises a first circulation path participating in a refrigerant circuit inside which a refrigerant circulates, and a second circulation path inside which a heat-transfer liquid circulates, the first circulation path and the second circulation path being arranged to permit a heat exchange between the refrigerant and the heat-transfer liquid. To this end, the bottom comprises a first face bordering the first circulation path and a second face bordering the second circulation path,
    • the first circulation path and the second circulation path are arranged in an I shape,
    • the first circulation path and the second circulation path are arranged in a U shape,
    • the heat-transfer liquid circuit comprises a thermal exchanger able to exchange heat energy with an element that is to be cooled and/or heated, such as an electric motor, a battery, a heat and/or cold storage device or similar.

Further features, details and advantages of the invention will become more clearly apparent from reading the following description, which is provided by way of illustration and in which reference is made to the drawings, in which:

FIG. 1 is a schematic view of an installation comprising at least one heat exchanger according to the invention,

FIG. 2 is a schematic view of a first heat exchanger participating in the installation shown in FIG. 1,

FIG. 3 is a schematic front view of a plate forming part of the first heat exchanger illustrated in FIG. 2, in a first design variant of the plate,

FIG. 4 is a schematic front view of a plate forming part of the first heat exchanger illustrated in FIG. 2, in a second design variant of the plate,

FIG. 5 is a schematic front view of a distribution means with which plate illustrated in FIG. 3 is equipped, in a first embodiment of the distribution means,

FIG. 6 is a schematic front view of a distribution means with which the plate illustrated in FIG. 3 is equipped, in a second embodiment of the distribution means,

FIG. 7 is a schematic view, along a curvilinear section, of the distribution means illustrated in FIG. 5 or 6, in a particular design variant of the distribution means,

FIG. 8 is a schematic front view of a distribution means with which the plate illustrated in FIG. 4 is equipped,

FIG. 9 is a schematic view, in partial cross section, of the first heat exchanger illustrated in FIG. 2,

FIG. 10 is a schematic view of a second heat exchanger participating in the installation shown in FIG. 1,

FIG. 11 is a schematic front view of a plate forming part of the second heat exchanger illustrated in FIG. 10, in a first design variant of the plate,

FIG. 12 is a schematic front view of a plate forming part of the second heat exchanger illustrated in FIG. 10, in a second design variant of the plate.

It should first of all be noted that the figures set out the invention in a detailed manner in order to implement the invention, it being, of course, possible for said figures to serve to better define the invention if necessary.

In FIG. 1, a motor vehicle is equipped with an element 1 which has to be cooled or heated, for example in order to optimize its functioning. Such an element 1 is in particular an electric motor or combustion engine intended to at least partially propel the motor vehicle, a battery provided to store electrical energy, a heat and/or cold storage device, or similar. To this end, the motor vehicle is equipped with an installation 2 which comprises a refrigerant circuit 3 within which a refrigerant 4 circulates, for example carbon dioxide or the like, and a heat-transfer liquid circuit within which a heat-transfer liquid 6 circulates, in particular glycol water or the like. The installation 2 comprises at least one heat exchanger 11, 12 according to the present invention. The installation 2 is described below in order to better understand the present invention, but the features of the described installation 2 are not limiting for the heat exchanger 11, 12 of the present invention. In other words, the installation 2 is able to have distinct structural features and/or operating modes different than those described, without the heat exchanger 11, 12 departing from the rules of the present invention.

The refrigerant circuit 3 comprises a compressor 7 for compressing the refrigerant 4, a refrigerant/external air exchanger 8 for cooling the refrigerant 4 at constant pressure, for example placed at the front of the motor vehicle, an expansion member 9 to permit expansion of the refrigerant 4, and a first heat exchanger 11 which is arranged to permit thermal transfer between the refrigerant 4 and the heat-transfer liquid 6. The refrigerant circuit 3 comprises a second heat exchanger 12 which is arranged to permit a thermal transfer between the refrigerant 4 and an air flow 10, the air flow 10 circulating for example inside a conduit 13 of a ventilating, heating and/or air-conditioning system, before being delivered to the interior of a passenger compartment of the motor vehicle.

To this end, the element 1 is in communication with a thermal exchanger 14, the thermal exchanger 14 being able to modify a temperature of the element 1, in particular by direct contact between the element 1 and the thermal exchanger 14, the thermal exchanger 14 being part of the heat-transfer liquid circuit 5.

The heat-transfer liquid circuit 5 comprises a pump 15 for making the heat-transfer liquid 6 circulate within the heat-transfer liquid circuit 5. The heat-transfer liquid circuit 5 comprises the first heat exchanger 11, which is also part of the refrigerant circuit 3. The first heat exchanger 11 comprises at least one first circulation path 21 for the refrigerant 4 and at least one second circulation path 22 for the heat-transfer liquid 6, the first circulation path 21 and the second circulation path 22 being arranged to permit a heat exchange between the refrigerant 4 present inside the first circulation path 21 and the heat-transfer liquid 6 present inside the second circulation path 22. Preferably, the first heat exchanger 11 has several first circulation paths 21 and several second circulation paths 22. A first circulation path 21 is interposed between two second circulation paths 22, and a second circulation path 22 is interposed between two first circulation paths 21. The first heat exchanger 11 thus has an alternating arrangement of first circulation paths 21 and second circulation paths 22.

Inside the heat-transfer liquid circuit 5, the heat-transfer liquid 6 flows from the pump 15 to the first heat exchanger 11, then flows inside the first heat exchanger 11, using the second circulation paths 22 to exchange heat energy with the refrigerant 4 present inside the first circulation paths 21, then returns to the pump 15.

Inside the refrigerant circuit 3, the refrigerant 4 flows from the compressor 7 to the refrigerant/external air exchanger 8, then to the expansion member 9.

According to a first operating mode of the refrigerant circuit 3, the refrigerant 4 then flows inside the first heat exchanger 11, using the first circulation paths 21 inside which the refrigerant 4 exchanges heat energy with the heat-transfer liquid 6 present inside the second circulation paths 22, then returns to the compressor 7.

According to a second operating mode of the refrigerant circuit 3, the refrigerant 4 flows inside the second heat exchanger 12, using circulation paths inside which the refrigerant 4 exchanges heat energy with the air flow 10, then returns to the compressor 7.

In FIG. 2, the first heat exchanger 11 is parallelepipedal overall and comprises an end-plate 100 which is provided with a heat-transfer liquid admission 101 by way of which the heat-transfer liquid 6 accesses the interior of the first heat exchanger 11. The end-plate 100 is also provided with a heat-transfer liquid evacuation point 102 by way of which the heat-transfer liquid 6 is evacuated from the first heat exchanger 11. The second circulation paths 22 extend between the heat-transfer liquid admission point 101 and the heat-transfer liquid evacuation point 102. The end-plate 100 also has a refrigerant admission point 103 by way of which the refrigerant 4 accesses the interior of the first heat exchanger 11, and a refrigerant evacuation point 104 by way of which the refrigerant 4 is evacuated from the first heat exchanger 11. The first circulation paths 21 extend between the refrigerant admission point 103 and the refrigerant evacuation point 104.

The first heat exchanger 11 is a plate-type exchanger which comprises a plurality of plates 105, such as the plate 105 illustrated in FIG. 3 or 4. The plate 105 extends principally along an axis of longitudinal extent A1. The plate 105 comprises a bottom 106, and at least one raised edge 107 which surrounds the bottom 106. In other words, the raised edge 107 is formed at the periphery of the bottom 106, and the raised edge 107 surrounds the bottom 106. It will be understood that the plate 105 is arranged in a generally rectangular tub, the bottom of the tub being formed by the bottom 106, and the edges of the tub being formed by the raised edge 107. More particularly, the raised edge 107 comprises two longitudinal raised edges 108a,108b which are formed opposite each other, and two lateral raised edges 109a, 109b which are formed opposite each other.

The plate 105 comprises four openings 110, especially circular openings, which are distributed in pairs at each longitudinal end of the plate 105, more particularly at each of the corners of the bottom 106 of the plate 105. Two of these openings 110 are configured to communicate with one of the first circulation paths 21 formed at one side of the bottom 106, and the two other openings 110 are configured to communicate with one of the second circulation paths 22 formed at another side of the bottom 106.

Two of the openings 110 formed at the same longitudinal end of the plate 105 are each surrounded by a collar 120, such that these openings 110, encircled by this collar 120, extend in a plane that is offset with respect to a bottom plane P4 in which the bottom 106 is inscribed. The two other openings 110, situated at the other longitudinal end of the plate 105, extend in the bottom plane P4.

Two plates 105 are engaged one inside the other and are in contact with each other at least by way of their raised edges 107. In other words, two plates 105 are stacked one above the other and provide between them a space which forms a channel 111a, 111b for circulation of the refrigerant 4 or of the heat-transfer liquid 6. More particularly, the plate 105 borders, by way of one of its faces, called the first face 118a, a first channel ilia for circulation of one of the refrigerant 4 and the heat-transfer liquid 6, and it borders, by way of the other of its faces, called the second face 118b, a second channel nib for circulation of the other of the refrigerant 4 and of heat-transfer liquid 6.

The bottom 106 is provided with a plurality of protuberances 112 which are, for example, of frustoconical shape.

The bottom 106 comprises a rib 113, which is arranged such that the channel in has a U-shaped profile. The rib 113 is parallel to a direction D of extent of the longitudinal raised edges 108, the direction D of extent of the longitudinal raised edges 108 being preferably parallel to the axis of longitudinal extent A1 of the plate 105. The rib 113 extends between a first longitudinal end 114 and a second longitudinal end 115, the first longitudinal end 114 being in contact with the raised edge 107, and preferably in contact with a first lateral raised edge 109a that the raised edge 107 comprises. The second longitudinal end 115 is situated at a first non-zero distance D1 from the raised edge 107, the first distance D1 being taken between the second longitudinal end 115 and the raised edge 107, measured along the axis of longitudinal extent A1 of the plate 105.

These arrangements are such that the channel 111a, 111b is shaped as a U whose branches are parallel to the longitudinal raised edges 108a, 108b of the plate 105 and are separated by the rib 113, while the base of the U lies next to a second lateral raised edge 109 which is formed longitudinally opposite the first lateral raised edge 109a. The rib 113 is formed at an equal second distance D2 from the two longitudinal edges 108 of the plate 105, the second distance D2 being measured between the rib 113, taken at its center, and one of the longitudinal raised edges 108a, 108b, perpendicularly to the axis of longitudinal extent A1 of the plate 105.

According to one design variant, the rib 113 is offset by a non-zero distance with respect to a median plane P1 of the plate 105, the median plane P1 being orthogonal to the bottom 106 and parallel to the axis of longitudinal extent A1 of the plate 105, the distance being measured between the rib 113, taken at its center, and the median plane P1, perpendicularly to the latter.

The raised edge 107 extends in an edge plane P3 which is transverse to the bottom plane P4 in which the bottom 106 extends. The lateral raised edges 109a, 109b and the longitudinal raised edges 108a, 108b extend within respective edge planes P3 which each form, with the bottom plane P4, an angle of between 91° and 140°, preferably of between 910 and 95°.

The plate 105 is made of a metallic material able to be stamped in order to form in particular the protuberances 112 and the rib 113 by stamping of the plate 105, the metallic material being chosen from among the thermally conductive metallic materials, in particular aluminum or aluminum alloy.

The openings 110 are shaped according to an opening profile X1 which is circular, seen in a plane parallel to the bottom plane P4. Thus, the opening 110 is arranged according to a first circle T1 formed around a first center C1 and of first radius R1.

The plate 105 is advantageously equipped with a distribution means 300, 400 for distributing the refrigerant 4 and/or the heat-transfer liquid 6. The distribution means 300, 400 is shaped according to a distribution means profile X2 which is homothetic with the opening profile X1 of the opening 110.

The distribution means 300, 400 is intended to disturb a flow of the refrigerant 4 and/or of the heat-transfer liquid 6 inside channels 111a, 111b that are occupied by the refrigerant 4 and the heat-transfer liquid 6, respectively. The distribution means is also intended to form an obstacle to the flow of the refrigerant 4 and/or of the heat-transfer liquid 6 directly at the outlet of the opening, in particular inside lower channels 111a, 111b of the first heat exchanger 11 with respect to upper channels 111a, 111b of the first heat exchanger 11, in the position of use of the latter.

In FIG. 3, the distribution means 300 is formed integrally with the plate. It will be understood that the distribution means 300 is formed by at least one deformation of the plate 105, obtained in particular by stamping of the plate, for example formed simultaneously with the protuberances 112 and with the rib 113.

The distribution means 300 comprises at least one protrusion 301 which emerges from the bottom 106 toward the first channel 111a and which is formed on an arc of a circle Y1.

In FIGS. 5 and 6, the are of a circle Y1 is formed around a second center C2 which is for example coincident with the first center C1 around which the opening 110 is formed. The are of a circle Y1 is of a second radius R2.

The protrusions 301 are in a plurality, two immediately adjacent protrusions 301 being separated by a circulation passage 302. The circulation passage 302 is a passage formed in order to permit a circulation of the refrigerant 4 or of the heat-transfer liquid 6 between two protrusions 301.

In FIG. 5, the protrusions 301 are distributed at uniform angles around the second center C2. The protrusions 301 are distributed on the are of a circle Y1 in such a way that, on the are of a circle Y1, the protrusions 301 are formed in pairs with the same angular sector V from each other, the angular sector V being taken between two respective planes of symmetry Z of the two protrusions 301.

The protrusions 301 are of a respective protrusion length W taken between two radial ends 303 of protrusions 301 in a plane parallel to the bottom plane P4, the protrusion lengths W being equal to each other.

In FIG. 6, the protrusions 301 are distributed on the are of a circle Y1 in such a way that, on the are of a circle Y1, the protrusions 301 are formed in pairs with a variable distance V between each couple of protrusions 301, the distance V being taken between two respective planes of symmetry Z of the two protrusions 301.

The protrusions 301 are of a respective protrusion length W taken between two radial ends 303 of protrusions 301 in a plane parallel to the bottom plane P4, at least two protrusion lengths W being different from each other.

In FIG. 7, taken along the are of a circle Y1, the protrusions 301 are different from each other in height. A height H1, H2 of a protrusion 301 is taken between a protrusion base 304, which is formed in the bottom plane P4 of the plate 105, and a protrusion summit 305, which is formed opposite the protrusion base 304. The protrusion summit 305 is formed within a plane which is parallel to the bottom plane P4 in which the bottom 106 is inscribed. Thus, the first height H1 of a protrusion 301 is less than a second height H2 of another protrusion 301.

In FIGS. 8 and 9, the distribution means 400 comprises a ring 401 which is intended to come into abutment against the collar 102 arranged around the opening 110. The ring 401 is an add-on component which is intended to be interposed axially between two couples of successive plates 105, each couple of successive plates 105 comprising a plate 105 provided with a collar 120 and a plate 105 free of a collar, in line with the same opening. The ring 401 and the plate 105 are connected by a solder.

The ring 401 is circular, seen in a plane parallel to the bottom plane P4, and is arranged along a second circle T2 formed around a third center C3 and of third radius R3.

The ring 401 comprises an annulus 402 which is arranged along the second circle T2. The annulus 402 is intended to come into abutment against the collar 120 of a plate 105.

The annulus 402 is provided with a plurality of crests 404 which extend from the annulus 402 toward the channel 111a, 111b and preferably from the annulus 402 toward the bottom 106 of the immediately succeeding plate, by bearing against this bottom 106. Two immediately adjacent crests 404 are separated by a circulation corridor 405 for the refrigerant 4 or for the heat-transfer liquid 6. The circulation corridor 405 is a passage formed in order to permit a circulation of the refrigerant 4 or of the heat-transfer liquid 6 between two crests 404.

The crests 404 are distributed at uniform angles around the third center C3. The crests 404 are distributed on the second circle T2 in such a way that, on the second circle T2, the crests 404 are formed in pairs with the same angular sector V from each other, the angular sector V being taken between two respective planes of symmetry Z of the two crests 404.

The crests 404 are of a respective crest length W taken between two radial ends 406 of crests 404 in a plane parallel to an annulus plane P5 in which the annulus is inscribed, the crest lengths W being equal to each other.

According to another embodiment, the crests are distributed on the second circle in such a way that, on the second circle, the crests are formed in pairs with a variable distance between each couple of crests, the distance being taken between two respective planes of symmetry of the two crests. The crests being of a respective length taken between two radial ends of crests in a plane parallel to the bottom plane, at least two crest lengths are different from each other.

The crests 404 are of identical height. A height H of a crest 404 is taken between a crest base 407, integral with the annulus 402, and a crest summit 408 formed opposite the crest base 407. The crest summit 408 is formed within a plane which is parallel to the annulus plane P5.

The ring 401 comprises a first annular surface S1 formed by an axial edge 409 of the ring 401, and a second annular surface S2 formed by a terminal edge 410 of each of the crests 404.

In FIG. 9, the collar 120 delimits a seat which receives the annulus 402 of the ring 401, the ring 401 being intended to be joined to the plate 105 by soldering the annulus 402 to the collar 120. More particularly, the first annular surface S1 is in contact with the collar 120 of the first plate 105, while the second annular surface S2 is in contact with the bottom 106 of the second plate 105.

In FIG. 9, the first heat exchanger 11 is represented partially and in the position of use in which a manifold 30, formed by the openings 110 provided one above the other, extends vertically along an axis of extent A2 of the manifold 30. In other words, the manifold 30 is formed parallel to an axis of gravity G. In the position of use of the rings 401 with which the plates 105 are equipped, the third center C3 of each of the rings 401 and the first center C1 of each of the openings 110 provided with a ring 401 are aligned along the axis of extent A3 of the manifold 30.

The first heat exchanger 11 here comprises, as shown schematically, four first tubes 123a which are provided with the distribution means 400 and four second tubes 123b which have no distribution means 400. The second tubes 123b are upper tubes which overhang the first, lower tubes 123a. It will be understood that the distribution means 400 form a plug countering a rapid flow of the refrigerant 4 or of the heat-transfer liquid 6 inside the manifold 3, then inside the first tubes 123a which are preferably supplied with refrigerant 4 or with heat-transfer liquid 6 in a first heat exchanger of the prior art.

This results in an optimization of the distribution of the refrigerant or of the heat-transfer liquid inside all of the tubes 123a, 123b of the first heat exchanger, which optimizes a thermal exchange between the refrigerant and the heat-transfer liquid.

In FIG. 10, the second heat exchanger 12 is parallelepipedal overall and comprises an end-plate 100 which is provided with a refrigerant admission point 103 by way of which the refrigerant 4 accesses the interior of the second heat exchanger 12, and a refrigerant evacuation point 104 by way of which the refrigerant 4 is evacuated from the second heat exchanger 12. The circulation paths extend between the refrigerant admission point 103 and the refrigerant evacuation point 104. The second heat exchanger 12 is intended to modify a temperature of the air flow 10.

The second heat exchanger 12 is a plate-type exchanger which comprises a plurality of plates 205, such as the plate 205 illustrated in FIG. 11 or 12. The plate 205 extends principally along an axis of longitudinal extent A1. The plate 205 comprises a bottom 206, and at least one raised edge 207 which surrounds the bottom 206. In other words, the raised edge 207 is formed at the periphery of the bottom 206, and the raised edge 207 surrounds the bottom 206. It will be understood that the plate 205 is arranged in a generally rectangular tub, the bottom of the tub being formed by the bottom 206, and the edges of the tub being formed by the raised edge 207. More particularly, the raised edge 207 comprises two longitudinal raised edges 208a, 208b which are formed opposite each other, and two lateral raised edges 209a, 209b which are formed opposite each other.

The plate 205 comprises two openings 210, especially circular openings, which are distributed at each longitudinal end of the plate 205. One of these openings 110 is configured to communicate with a first circulation path provided at one side of the bottom 206.

One of these openings 210 is surrounded by a collar 220, such that this opening 210, encircled by this collar 220, extends in a plane that is offset with respect to a bottom plane P4 in which the bottom 206 is inscribed. The other opening 210, situated at the other longitudinal end of the plate 205, extends in the bottom plane P4.

Two plates 205 are engaged one inside the other and are in contact with each other at least by way of their raised edges 207. In other words, two plates 205 are stacked one inside the other and provide between them a space which forms a first channel 111a for circulation of the refrigerant 4. More particularly, the plate 205 borders, by way of one of its faces, called the first face 218a, a first channel 211a for circulation of the refrigerant 4, and it borders, by way of the other of its faces, called the second face 218b, a second channel 111b inside which the air flow 10 circulates.

The bottom 206 is provided with a plurality of protuberances 212 which are, for example, of frustoconical shape.

The raised edge 207 extends in an edge plane P3 which is transverse to the bottom plane P4 in which the bottom 206 extends. The lateral raised edges 209a, 209b and the longitudinal raised edges 208a, 208b extend within respective edge planes P3 which each form, with the bottom plane P4, an angle of between 91° and 140°, preferably of between 91° and 95°.

The plate 205 is made of a metallic material able to be stamped in order to form in particular the protuberances 212 by stamping of the plate 205, the metallic material being chosen from among the thermally conductive metallic materials, in particular aluminum or aluminum alloy.

The openings 210 are shaped according to an opening profile X1 which is circular, seen in a plane parallel to the bottom plane P4. Thus, the opening 210 is arranged according to a first circle T1 formed around a first center C1 and of first radius R1.

The plate 205 is advantageously equipped with a distribution means 300, 400 for distributing the refrigerant 4. The distribution means 300, 400 is shaped according to a distribution means profile X2 which is homothetic with the opening profile X1 of the opening 210.

The distribution means 300, 400 is intended to disturb a flow of the refrigerant 4 inside the first channel 211a that is occupied by the refrigerant 4. The distribution means 300, 400 is also intended to form an obstacle to the flow of the refrigerant 4 directly at the outlet of the opening 210, in particular inside first lower channels 211a of the second heat exchanger 12 with respect to first upper channels 211a of the second heat exchanger 12, in the position of use of the latter.

In FIG. 11, the distribution means 300 is formed integrally with the plate. It will be understood that the distribution means 300 is formed by at least one deformation of the plate 205, obtained in particular by stamping of the plate 205, for example formed simultaneously with the protuberances 112.

The distribution means 300 illustrated in FIG. 11 comprises the same features as the distribution means in FIGS. 5 to 7. It will be understood that the features and advantages of the distribution means 300 with which the plate 105 shown in FIG. 3 is equipped are entirely transferable to the distribution means 300 with which the plate 205 shown in FIG. 11 is equipped, and they provide the same effects.

In FIG. 12, the distribution means 400 comprises a ring 401 which is intended to come into contact with the collar 102 arranged around the opening 210. The ring 401 is an add-on component which is interposed axially between two couples of successive plates 205, each couple of successive plates 205 comprising a plate 205 provided with a collar 220 and a plate 205 free of a collar, along one and the same manifold. The ring 401 and the plate 205 are connected by a solder.

The distribution means 400 illustrated in FIG. 12 comprises the same features as the distribution means in FIGS. 8 and 9. It will be understood that the features and advantages of the distribution means 400 with which the plate 105 shown in FIG. 4 is equipped are entirely transferable to the distribution means 400 with which the plate 205 shown in FIG. 12 is equipped, and they provide the same effects.

The invention as has just been described does indeed achieve its set objectives, making it possible to homogenize the exchanges of heat along the entire length of the plate, thereby avoiding the zones of lesser exchange, for example at least inside a peripheral portion of the circulation channel 111, 211 surrounding at least partially the openings 110, 210 of the plate 105, 205.

The invention is not limited to the means and configurations exclusively described and illustrated, however, and also applies to all equivalent means or configurations and to any combination of such means or configurations. In particular, whilst the invention has been described here in its application to a heat exchanger involving refrigerant/heat-transfer liquid or air, it goes without saying that it applies to any shape and/or size of plate or to any type of fluid circulating along the plate according to the invention.

Claims

1. A plate forming part of a heat exchanger and configured to delimit at least one channel for circulation of a fluid, the plate comprising:

a bottom;
at least one raised edge which surrounds the bottom; and,
at least one opening configured to supply the channel with fluid, the opening being shaped according to an opening profile,
wherein the plate is equipped with a fluid distribution means shaped according to a distribution means profile which is homothetic with the opening profile of the opening.

2. The plate as claimed in claim 1, wherein the distribution means is formed integrally with the plate.

3. The plate as claimed in claim 2, wherein the distribution means comprises at least one protrusion which emerges from the bottom toward a first channel.

4. The plate as claimed in claim 1, the opening being shaped as a first circle formed around a first center, wherein the distribution means is shaped as an arc of a circle formed partially around a second center, the second center being coincident with the first center.

5. The plate as claimed in claim 3, wherein the protrusions are in a plurality, two immediately adjacent protrusions being separated by a circulation passage.

6. The plate as claimed in claim 1, further comprising a collar formed around the opening, the distribution means comprising a ring which is in abutment against the collar.

7. The plate as claimed in claim 6, wherein the ring comprises an annulus which is in abutment against the collar, the annulus being provided with at least one crest which extends from the ring toward a first channel (111a, 211a) for the fluid (4, 6).

8. A tube formed of at least two plates joined together, of which at least one plate configured to delimit at least one channel for circulation of a fluid, the at least one plate comprising:

a bottom;
at least one raised edge which surrounds the bottom;
at least one opening configured to supply the channel with fluid, the opening being shaped according to an opening profile,
the plate is equipped with a fluid distribution means shaped according to a distribution means profile which is homothetic with the opening profile of the opening.

9. A heat exchanger comprising at least one tube as claimed in claim 8.

10. The heat exchanger as claimed in claim 9, the at least one plate comprising a collar formed around the opening, the distribution means comprising a ring which is in abutment against the collar, wherein the ring comprises a first annular surface (S1) formed by an axial edge of the ring, and a second annular surface formed by a terminal edge of each of the crests, the first annular surface being in contact with the collar of the first plate, while the second annular surface is in contact with the bottom of the second plate.

Patent History
Publication number: 20210341228
Type: Application
Filed: Sep 25, 2019
Publication Date: Nov 4, 2021
Applicant: Valeo Systemes Thermiques (Le Mesnil-Saint-Denis Cedex)
Inventors: Julien Tissot (Le Mesnil Saint Denis), Kamel Azzouz (Le Mesnil Saint Denis), Michael Lissner (Le Mesnil Saint Denis), Cédric De Vaulx (Le Mesnil Saint Denis), Patrick Leblay (Le Mesnil Saint Denis), Sébastien Garnier (Le Mesnil Saint Denis Cedex)
Application Number: 17/279,909
Classifications
International Classification: F28D 9/00 (20060101); F28F 13/08 (20060101);