DISPLACING A SUBSTANCE
According to some examples a substance displacement apparatus may comprise a gas ejection aperture and a deflector arm. The gas ejection aperture may be to direct gas towards a roller having a surface on which a substance is disposed. The deflector arm may be moveable between a first position in which gas is directed away from a target area on the surface of the roller, and a second position in which gas is directed towards the target area on the surface of the roller, thereby to displace at least some of the substance from the surface of the roller within the target area. A method and a print apparatus are also disclosed.
This application is a continuation of U.S. National Stage application Ser. No. 16/606,213 filed on Oct. 17, 2019, which claims priority to International Application No. PCT/US2018/012729 filed on Jan. 8, 2018. The contents of which are incorporated herein by reference in its entirety.
BACKGROUNDIn a printing press, a substance, such as print agent, a coating or a varnish may be applied to a plate mounted on a roller for subsequent transfer onto a printable substrate. In some examples, it may be intended that the substance is not to be transferred onto the substrate from a particular portion of the plate, for example to cause a portion of the substrate corresponding to that particular portion of the plate to remain uncoated or unprinted.
If the position of the portion to remain uncoated or unprinted changes, or the shape of the portion changes, then the plate on the roller may be replaced with a different plate having the new intended printing arrangement. However, producing a new plate and replacing the plate on the roller may be costly and time consuming.
Examples will now be described, by way of non-limiting example, with reference to the accompanying drawings, in which:
Examples in the present disclosure describe apparatus, systems and methods for selectively displacing a substance from a surface, such as a surface of a roller in a printing apparatus, for example.
During some printing jobs, it may be intended to prevent any substance from being deposited onto a particular area or region of the printable substrate 108, or at least restrict the amount of substance deposited onto the particular area or region. For example, when printing a web or net to be formed into a packaging container, such as a carton for food or drink, it may be intended that some parts of the carton (e.g. attachment tabs) are to be glued and stuck to other parts of the packaging web and, therefore, should not receive any print agent. In other examples, such a packaging web may be coated in a waterproof coating or varnish. Again, it may be intended that some portions of the packaging, such as the tabs, are not to be coated by the varnish or coating. In another example, it may be intended that a region on the packaging web is to remain unprinted (referred to as a knockout), so that a “use by” or “best before” date may be printed subsequently in that region. In such examples, in order to prevent substance (e.g. ink or varnish) from being deposited onto the printable substrate 108, the print agent may be removed or displaced from those cells on the anilox roller 102 which correspond to the region to remain unprinted or uncoated. As discussed in detail below, the substance displacement apparatus 200 serves to selectively remove or displace a substance from a region or regions on the roller 102.
While the example system 100 discussed above includes an anilox roller 102, in other examples, rollers of other types may be included in the system instead of, or in addition to, the anilox roller. For example, the substance displacement apparatus 200 may remove print agent from the surface of a roller other than an anilox roller, which is intended to be used to transfer print agent (or some other substance) onto a printable substrate 108.
In general, the substance displacement apparatus 200 uses a flow of gas to displace a substance, such as print agent or varnish or the like, from a surface of a roller. Various gases or combinations of gases may be used, such as compressed air, carbon dioxide, nitrogen, or the like. In some examples, high humidity compressed air may be used as this may reduce the drying effect of water-based substances. In order to achieve accurate control over the flow of the gas and, therefore, over the regions on the roller at which the gas is directed, the substance displacement apparatus 200 uses a mechanism for deflecting the flow of gas into an intended direction.
In some examples, the substance displacement apparatus 200 may also include a chamber either side of the deflector arm 204, each chamber to hold gas prior to ejection by the gas ejection chamber 202. In the example shown in
The substance displacement apparatus 200 may, in some examples, also comprise a gas guide element 318 and/or a substance guide element 320. Details and functionality of the gas guide element 318 and the substance guide element 320 are discussed below.
-
- the second chamber through the gas ejection aperture, as indicated by arrow A.
In
The gas ejection aperture 202 may be positioned such that gas flowing from the first and/or second chambers 306, 308 is directed at least initially to towards the roller 102. In the example of
In other examples, the gas guide element 318 may not include a lip, but the gas may be directed away from the target area 504 in some other way. In some examples, a shape or configuration of the substance displacement apparatus 200 may cause gas to be directed away from the target area 504. For example, the gap formed between the deflector arm 204 and the second housing member 304 may be defined by portions of the apparatus 200 that are shaped and/or angled such that the gas is directed away from the target area. In some examples, a suction mechanism, or vacuum forming mechanism may be used to suck ejected gas away from the apparatus, and/or the roller 102. Such a suction mechanism may form part of the apparatus 200, or may be associated therewith.
In
In this example, gas flowing through the gap formed between the deflector arm 204 and the first housing member 302 is directed onto the surface of the roller 102. Thus, when the deflector arm 204 is in the second position, gas may be ejected from the first chamber 306, towards the target area 504 of the roller 102, so as to displace a substance from the target area of the roller. Gas ejected from the apparatus 200 may flow at a rate depending on the intended use (e.g. the nature and amount of substance intended to be displaced). In some examples, the rate of flow of gas from the apparatus 200 may depend on the pressure of gas in the first and second chambers 306, 308. The rate of flow of gas from the apparatus 200 may be variable. In some examples, the rate of flow of gas from the apparatus 200 may be sufficient to displace the substance from the roller 102.
As noted above, gas ejected from the apparatus 200 while the deflector arm 204 is in the second position (as shown in
In some examples, a thickness t of the deflector arm 204 may be fractionally smaller than a width of the gas ejection aperture 202. In this way, wherein the deflector arm 204 is in contact with one of the first or second housing members 302, 304, the gap formed between the deflector arm and the opposing housing member is relatively small, but large enough to allow the gas to flow therethrough. In some examples, the deflector arm 204 may extend at least partially through the gas ejection aperture 202. A gap through which the gas is directed may, in some examples, have a width of less than approximately 100 micrometres. In some examples, the gap may have a width of between approximately 50 micrometres and 100 micrometres. In other examples, the gap through which the gas is directed may have a larger width. However, a smaller width may cause the gas to be ejected at a greater rate, thereby improving the substance displacement.
In use, the deflector arm 204 may be moved between the first position (shown in
The deflector arm 204 may be moved between the first position in the second position in a number of ways. In some examples, the deflector arm may be formed from a piezoelectric material. A piezoelectric material is a material that exhibits the piezoelectric effect (or the reverse piezoelectric effect), whereby a mechanical strain is generated in the material in response to the application of an electric field (e.g. a voltage) through the material. Thus, in some examples, the deflector arm 204 may be formed from such a piezoelectric material, such that, when no electric field is applied through the deflector arm, the deflector arm is in the first position and, when an electric field is applied through the deflector arm, a mechanical strain is generated, causing the deflector arm to move into the second position. When the electric field is removed, the deflector arm 204 may be caused to move back into the first position.
In some examples, the deflector arm 204 may be substantially planar in shape. In other words, the deflector arm may have a sheet-like configuration. The width of the deflector arm may, in some examples, depend on the intended resolution at which the substance displacement apparatus 200 is to displace substance from the roller 102. For example, the smallest area on the surface of a roller that could be displaced by a deflector arm 204 having a width of 1 cm would have a width of 1 cm (and a length determined by the duration that the deflector arm remains in the second position). However, by forming the deflector arm 204 such that it has a smaller width, an area on the surface of the roller from which substances to be displaced may be smaller. In some examples, the intended resolution may be less than approximately 2 mm. For example, the resolution may, in some examples, be approximately 1 mm or 0.5 mm. Thus, in such examples, the width of each deflector arm 204 may be 2 mm, 1 mm or 0.5 mm. In other examples, the deflector arm may have a larger width.
In some examples, multiple deflector arms 204 may be arranged adjacent to one another (e.g. side-by-side). This may increase the width of the area on the surface of the roller 102 from which substance may be displaced. In some examples, the substance displacement apparatus 200 may include multiple deflector arms 204, each having a relatively small width, such that the precise area or areas on the surface of the roller in which substances to be displaced may be accurately selected and/or controlled. An example of the use of multiple deflector arms 204 is shown in the example of
The present disclosure also relates to method for displacing a substance.
By displacing a substance from the surface of a roller using the methods disclosed herein, the positioning of the substance on a printable substrate can be accurately controlled and selected. The disclosed methods provide a digital alternative to previous methods, in which a plate mounted on the surface of the roller would be replaced when the removal of substance from a particular area was intended.
In some examples, gas is directed into the first and second chambers 306, 308 so as to maintain a gas pressure in the first chamber 306 which is approximately equal to a gas pressure in the second chamber 308. In some examples, the approximately equal pressures in the first and second chambers 306, 308 may be achieved by maintaining a flow of gas into the first chamber when the deflector arm 204 is in such a position or configuration that gas is able to exit the first chamber via the gas outlet 202, and by maintaining a flow of gas into the second chamber when the deflector arm is in such a position or configuration that gas is able to exit the second chamber via the gas outlet. In other words, while the substance displacement apparatus 200 is in use, a constant flow of gas may be provided to the first chamber 306 and/or the second chamber 308. By maintaining an approximately equal, stable pressure in the first and second chambers 306, 308, the deflector arm 204 is not caused to move (e.g. between the first and second deflection configurations) as a result of a difference in pressure. Furthermore, with approximately equal gas pressure in both the first and second chambers 306, 308, the deflector arm 204 may be moved between the first and second deflection configurations with the application of a relatively low force. Thus, when the deflector arm 204 is formed from a piezoelectric material, movement between the first and second deflection configurations may be achieved using a relatively small power.
In some examples, the pressure of gas in the first chamber 306 and/or second chamber 308 may be approximately 5 bar. In some examples, the pressure in the chambers may be higher or lower than approximately 5 bar.
As noted above, the deflector arm 204 may, in some examples, comprise a piezoelectric material. In such examples, the method 800, 900, may further comprise applying a voltage to the piezoelectric material to cause the deflector arm 204 to move between the first deflection configuration and the second deflection configuration.
The present disclosure also relates to a print apparatus. The print apparatus may, for example, comprise the substance displacement apparatus 200 disclosed herein.
The print apparatus 1000 may comprise any type of print apparatus which includes a roller for receiving a substance, such as print agent, primer, ink, varnish, or the like. In some examples, the roller may comprise an anilox roller, for use in a flexographic print apparatus.
As noted above, the substance displacement apparatus 200, for the gas delivery unit 1004, may, in some examples, be combined with other similar units.
The present disclosure is described with reference to flow charts and/or block diagrams of the method, devices and systems according to examples of the present disclosure. Although the flow diagrams described above show a specific order of execution, the order of execution may differ from that which is depicted. Blocks described in relation to one flow chart may be combined with those of another flow chart.
While the method, apparatus and related aspects have been described with reference to certain examples, various modifications, changes, omissions, and substitutions can be made without departing from the spirit of the present disclosure. It is intended, therefore, that the method, apparatus and related aspects be limited only by the scope of the following claims and their equivalents. It should be noted that the above-mentioned examples illustrate rather than limit what is described herein, and that those skilled in the art will be able to design many alternative implementations without departing from the scope of the appended claims. Features described in relation to one example may be combined with features of another example.
The word “comprising” does not exclude the presence of elements other than those listed in a claim, “a” or “an” does not exclude a plurality, and a single processor or other unit may fulfil the functions of several units recited in the claims.
The features of any dependent claim may be combined with the features of any of the independent claims or other dependent claims.
Claims
1. An apparatus comprising:
- a first chamber formed by a deflector arm and a first housing portion;
- a second chamber formed by the deflector arm and a second housing portion;
- the deflector arm positioned within a gas ejection aperture formed by the first housing portion and the second housing portion, wherein the deflector arm is moveable between a first position to allow gas to pass through the gas ejection aperture from the first chamber and a second position to allow gas to pass through the gas ejection aperture from the second chamber; and
- a roller to receive gas from the gas ejection aperture.
2. The apparatus of claim 1, wherein the deflector arm is substantially planar in shape.
3. The apparatus of claim 1, wherein the deflector arm is formed from a piezoelectric material.
4. The apparatus of claim 1, comprising a gas guide element positioned between a portion of the gas ejection aperture and the roller.
5. The apparatus of claim 4, wherein the gas guide element comprises a lip to prevent gas from a target area of the roller from flowing towards the target area after ejection from the gas ejection aperture.
6. The apparatus of claim 4, wherein gas directed through the first portion of the gas ejection aperture bypasses the gas guide element to reach a target area of the roller.
7. The apparatus of claim 1, further comprising a substance guide element to direct gas displaced from a surface of the roller away from a target area.
8. The apparatus of claim 7, wherein the target area is a position between the substance guide and a gas guide element.
9. A substance displacement method comprising:
- moving a deflector arm from a first housing portion to a second housing portion that forms a gas ejection aperture, wherein the deflector arm makes contact with a surface of the second housing portion that forms a second portion of the gas ejection aperture;
- directing gas through the gas ejection aperture between the deflector arm and the first housing portion;
- moving the deflector arm from the second housing portion to the first housing portion, wherein the deflector arm makes contact with a surface of the first housing portion that forms a first portion of the gas ejection aperture; and
- directing gas through the gas ejection aperture between the deflector arm and the second housing portion.
10. The method of claim 9, further comprising:
- directing gas into a first chamber located at a first side of the deflector arm and a second chamber located at a second side of the deflector arm, wherein the first chamber and the second chamber store the gas prior to being directed through the gas ejection aperture.
11. The method of claim 10, wherein gas is directed into the first chamber and the second chamber so to maintain a gas pressure in the first chamber which is approximately equal to a gas pressure in the second chamber.
12. The method of claim 9, wherein the deflector arm comprises a piezoelectric material, and wherein the method further comprises:
- applying a voltage to the piezoelectric material to cause the deflector arm to move between the first housing portion and the second housing portion.
13. A print apparatus comprising:
- a roller having a surface on which to receive a substance to be transferred to a printable medium;
- a gas delivery unit for directing gas towards the roller, the gas delivery unit comprising: a first chamber formed by a deflector arm and a first housing portion; a second chamber formed by the deflector arm and a second housing portion; and the deflector arm positioned within a gas ejection aperture to interact with the second housing portion to open a first portion of the gas ejection aperture and interact with the first housing portion to open a second portion of the gas ejection aperture; and
- a gas guide element positioned between the gas delivery unit and the roller to receive gas directed through the second portion of the gas ejection aperture.
14. The print apparatus of claim 13, wherein gas directed through the first portion of the gas ejection aperture is directed on to a target area of the roller.
15. The print apparatus of claim 14, wherein the gas guide element directs gas received through the second portion of the gas ejection aperture away from the target area of the roller.
Type: Application
Filed: Aug 23, 2021
Publication Date: Dec 9, 2021
Inventors: Gil Fisher (Ness Ziona), Alex Feygelman (Ness Ziona), Mordechai Arenson (Ness Ziona)
Application Number: 17/408,983