HIDDEN DECK CLIP SYSTEM
A deck patio is described with hidden fasteners that can comprise a clip body defined by a web extending in length from a first end to a second end, wherein the web defines a web width, web top, and web bottom. There are two retaining lips extending outwardly from the web width at the web top between the ends, which in certain embodiments the web top. The retaining lips are configured to extend into deck plank side slots. The clip further comprises at least one plank spacer that is equal to or wider than the web width. The plank spacer located between the web top and the web bottom. Extending from the bottom part of the clip body is a runner slot plate, which is spaced apart from the web bottom via a connector peg. The runner plate is sized to slidingly engage with a deck joist runner channel in a joist runner.
This U.S. Patent Application claims priority to and the benefit of U.S. provisional Patent Application No.: 63/037,124 entitled MODULAR DECK INSTALLATION SYSTEM WITH SLIDABLE CLIPS, filed on Jun. 10, 2020, the entire disclosure is incorporated by reference.
FIELD OF THE DISCLOSUREThe present disclosure relates generally to decking installation and more specifically hidden deck fastener arrangements.
DESCRIPTION OF RELATED ARTOne approach for enhancing the aesthetics of floorboards used for decks has been to use floorboards having grooves running along their longitudinal edges or sides using hidden fasteners. The problem with the present day hidden fasteners is their lack of flexibility along the top of a joist and there cumbersome attachment configurations. It is to improvement directed to this subject matter that embodiments of the present invention are generally directed.
SUMMARYExemplary embodiments of the present invention that are shown in the drawings are summarized below. These and other embodiments are more fully described in the Detailed Description section. It is to be understood, however, that there is no intention to limit the invention to the forms described in this Summary of the Invention or in the Detailed Description. One skilled in the art can recognize that there are numerous modifications, equivalents and alternative constructions that fall within the spirit and scope of the invention as expressed in the claims.
With that said one embodiment of the present invention contemplates a deck patio hidden fastener, or simply clip, can comprise a clip body defined by a web extending in length from a first end to a second end, the web further defining a web width , web top, and web bottom. There are two retaining lips extending outwardly from the web width at the web top between the ends, which in certain embodiments the web top is essentially flat. The retaining lips are configured to extend into deck plank side slots. The clip further comprises at least one plank spacer that is equal to or wider than the web width. The at least one plank spacer is located between the web top and the web bottom. Extending from the bottom part of the clip body is a runner slot plate, which is spaced apart from the web bottom via a connector peg. The runner plate is sized to slidingly engage with a deck joist runner channel in a joist runner.
Yet another embodiment of a hidden fastener arrangement for a deck patio can comprise a clip defining a clip body, a runner slot plate and a connector peg, the clip body defined by a web extending in length from a first end to a second end. The web further defines a web width, web top, and web bottom. The clip further including two retaining lips extending outwardly from the web width at the web top, the retaining lips extend into deck plank side slots. The runner slot plate is spaced apart from the web bottom via the connector peg. The runner plate is envisioned to be slidingly engaged with a deck joist runner channel in a joist runner.
Still another embodiment of a hidden fastener arrangement can comprise a hidden deck clip that mates with adjacent deck planks via retaining lips extending from the deck clip. The hidden fastener arrangement having a runner slot plate that slidingly engages a joist runner via a joist runner channel . The deck planks rest atop the joist runner and the runner plate as part of the hidden deck clip. The hidden deck clip is vertically captured by the joist runner, wherein the hidden deck clip is a component of a deck patio.
Various advantages and a more complete understanding of the present invention are apparent and more readily appreciated by reference to the following Detailed Description and to the appended claims when taken in conjunction with the accompanying Drawings wherein:
Initially, this disclosure is by way of example only, not by limitation. Thus, although the instrumentalities described herein are for the convenience of explanation, shown and described with respect to exemplary embodiments, it will be appreciated that the principles herein may be applied equally in other similar configurations involving deck hidden fasteners. The phrases “in one embodiment”, “according to one embodiment”, and the like generally mean the particular feature, structure, or characteristic following the phrase is included in at least one embodiment of the present invention, and may be included in more than one embodiment of the present invention. Importantly, such phases do not necessarily refer to the same embodiment. Some embodiments of the present invention are directed to the word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. If the specification states a component or feature “may”, “can”, “could”, or “might” be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic. As used herein, the terms “having”, “have”, “including” and “include” are considered open language and are synonymous with the term “comprising”. The terms “essentially” and “substantially” are used herein to indicate a small deviation in what might otherwise be construed as exactly. The terms “essentially” and “substantially”, and similar terms, reflect the reality of relationships between elements. For example, the terms “essentially” and “substantially” may mean within 10% of an exact relationship between elements. In what follows, similar or identical structures may be identified using identical callouts.
The present disclosure relates generally to a decking installation for securing deck boards to trusses or joists via inverted T-slot tracks, which can be extruded inverted T-slot tracks or joist runners. In some embodiments, an inverted T-slot extruded track may be installed along the top of a truss or joist, where the truss or joist may be installed perpendicular to and underneath the deck boards to be installed. In some cases, the track/runner may be configured to receive hidden clips or fasteners that can glide within the inverted T-slot as well as an edge groove of a plank or deck board. In some aspects, the track/runner may assist in the installation of the clips and planks by allowing the clips to be slid in place along the track/runner. Furthermore, the track/runner may be adapted to envelope a top and upper sides of the truss, which may provide weather protection for the truss (e.g., acting as built-in flashing on the top and upper sides of the truss). In some examples, the clip or fastener in the decking installation may comprise a hexagonal or rounded bottom portion that can be slid into the channel in a plurality of orientations or directions. In some cases, a deck installer may select a clip orientation prior to inserting a clip into an end of the extruded track. In some cases, the hexagonal shape of the bottom portion may hinder rotation of the clip once installed in the extruded track, which may allow for a more secure fit at a predefined angle, which will set the angle of the planks on a deck. Furthermore, the top portion of the clip may comprise one or more flat edges that are configured to engage with the edge grooves of planks, such that the deck planks are attached without visibly seeing deck screws driven from the top of the deck plank. In some embodiments, the top portion of the clip may also comprise a through hole for receiving a fastener, such as a screw, to fasten or otherwise secure to the joist by way of the runner. More specifically, a screw may be installed through the hole in the clip into the joist or truss below.
To provide context for an environment where embodiment of the present invention can be practiced,
Certain commercial embodiments of the present invention envision the clip 200 being easily manipulated with a person's hand and devoid of any need for screws or the like to reduce installation steps thereby reducing the time to install a deck. Accordingly, certain embodiments envision a clip 200 without a screw receiving passageway 228. In some embodiments, the web width 240 is between 0.25-0.75 inches; the plank spacer width 242 is 0.75 inches (which in certain embodiments is the web width 240); the lip thickness 244 is 0.37 inches; the clip body length 246 is 3.75 inches; the web height 248 is 1.6 inches; the runner slot plate thickness 250 is 0.51 inches; the clip body to slot plate spacing 252 is 0.24 inches; and the runner slot plate diameter 254 is 1.8 inches. In one example the tolerance of these measurements is approximately +/−0.01 inches, however the tolerance can vary depending on a manufacturer or, optionally, what is required to meet specifications of an end user. Also, other embodiments envision different measurements in different proportions without departing from the scope and spirit of the present invention.
The runner slot plate 202 is depicted as cooperating (slidingly engaged) with the joist runner channel 112. The joist runner channel 112 and the runner channel slot 114 together extend along the length of the joist runner 110. The runner channel 112 is essentially a cavity defined by a runner channel width 146 and a runner channel height 148. The runner channel 112 is in communication with the outside environment 150 (meaning the space/environment outside of the joist runner 110) via the runner slot 114. Two runner slot overhangs 116 located on either side of the runner slot 114 define the runner slot width 152, which is narrower than the channel width 146. The narrower runner slot 114 and the wider runner channel width 146 essentially defines the cavity. The runner slot plate 202 is smaller than the joist runner channel cavity 112 in order for the clip 200 to move horizontally along the runner slot 114 and freely rotate within the joist runner channel 112. The channel width 146 is wider than the runner slot plate diameter 254 facilitating free movement of the runner slot plate 202 inside of the channel 112 and yet remain captured in the vertical direction 255 by the two joist runner top overhangs. More specifically, though the clip 200 can slide back and forth in the joist runner channel 112, the clip 200 can also rotate freely in the channel because the runner slot 114 is wider than the diameter of the connector peg 218. As shown, the clip 200 is captured in the joist runner channel 112 because the width of the runner slot 114, which is defined by the runner slot overhangs 116, is narrower than the runner slot plate diameter 254. Hence, the clip top 211 is constrained in the vertical direction 255 by the channel side overhang surface 130.
The measurements of the joist runner 110 need to be compatible with the clip 200, as should be appreciated by one skilled in the art. In that light, some commercial embodiments of the present invention envision measurements of the joist runner 110 compatible with the measurements described in conjunction with the clip 200 of
With the present description in mind, below are some examples of certain embodiments illustratively complementing some of the methods and apparatus embodiments discussed above and presented in the figures to aid the reader. The elements called out below are provided by example to assist in the understanding of the present invention and should not be considered limiting. The reader will appreciate that the below elements and configurations can be interchangeable within the scope and spirit of the present invention.
For example, in one embodiment, a deck patio hidden fastener 200, or simply clip, can comprise a clip body 206 defined by a web 226 extending in length 246 from a first end 212 to a second end 214, the web 226 further defining a web width 240, web top 208, and web bottom 210. There are two retaining lips 222 and 224 extending outwardly from the web width 240 at the web top 208 between the ends 212 and 214, which in certain embodiments the web top 208 is essentially (more or less) flat. The retaining lips 222 and 224 are configured to extend into deck plank side slots 108. The clip 200 further comprises at least one plank spacer 215 that is equal to or wider than the web width 240. The at least one plank spacer 215 is located between the web top 208 and the web bottom 210. Extending from the bottom part of the clip body 206 is a runner slot plate 202, which is spaced apart from the web bottom 210 via a connector peg 218. The runner plate 202 is sized to slidingly engage with a deck joist runner channel 112 in a joist runner 110.
The deck patio hidden fastener embodiment 200 further contemplating wherein there are two plank spacers 215 each extending outwardly from the web 226 at the ends 212 and 214.
The deck patio hidden fastener embodiment 200 further considering wherein the runner slot plate 202 is circular.
The deck patio hidden fastener embodiment 200 further pondering wherein the joist runner 110 extends lengthwise along a joist length 105 over at least 75% of the joist length 105 of a deck joist top 106 of a joist 102. The joist runner 110 can include a joist runner channel 112 that can be defined by a cavity that extends essentially uniformly along a joist runner length 154 that is partially exposed by a runner slot 114 that is narrower than a runner channel width 146 of the runner channel 112. The joist runner 110 can comprise runner side panels 136 extending from joist runner sides 138 of the joist runner 110, the runner side panels 136 cover a joist top part 126 on corresponding joist sides 128 of a joist 102.
The deck patio hidden fastener embodiment 200 further imagining wherein the two retaining lips 222 and 224 define a flat surface at the web top 208.
The deck patio hidden fastener embodiment 200 further envisioning wherein the clip body 206 comprises a screw receiving passageway 228 configured to receive a screw 230, the screw receiving passageway 228 extending concentrically through the web top 208, the connector peg 218 and the runner slot plate 202.
The deck patio hidden fastener embodiment 200 further pondering wherein the joist runner 110a is configured to connect to a second joist runner 110b by way of an abbreviated joist runner connector 300. The abbreviated joist runner connector 300 establishes an uninterrupted channel that includes the joist runner channel 112.
The deck patio hidden fastener embodiment 200 is further imagined wherein the web width 240 is the at least one plank spacer 215.
Yet another embodiment of a hidden fastener arrangement for a deck patio 100 can comprise a clip 102 defining a clip body 206, a runner slot plate 202 and a connector peg 212, the clip body 206 defined by a web 226 extending in length 246 from a first end 212 to a second end 214. The web 226 further defines a web width 240, web top 208, and web bottom 210. The clip 200 further including two retaining lips 222 and 224 extending outwardly from the web width 240 at the web top 208, the retaining lips 222 and 224 extend into deck plank side slots 108. The runner slot plate 202 is spaced apart from the web bottom 210 via the connector peg 218. The runner plate 202 is envisioned to be slidingly engaged with a deck joist runner channel 112 in a joist runner 110.
The hidden fastener arrangement can further comprise a deck joist 102 defined by a deck joist top 106 and deck joist sides 128, the deck joist top 106 and an upper portion 126 of the deck joist sides 128 essentially covered by the deck joist runner 110. The deck joist runner 110 can additionally include runner side panels 136 that covers the upper portion 126 of the deck joist sides 128.
The hidden fastener arrangement is imagined wherein the web width 240 defines separation 215a between a first deck plank 104a and a second deck plank 104b.
The hidden fastener arrangement is envisioned wherein the clip 102 is configured to slide along and rotate in the joist runner channel 112. Here the clip 102 can be constrained in a vertical direction 255 by a runner slot 114 in communication with the joist runner channel 112. The runner slot 114 is narrower than a runner slot plate diameter 254 whereby the runner slot 114 is defined by a pair of runner slot overhangs 116 that partially cover the joist runner channel 112.
The hidden fastener arrangement is envisioned wherein the runner slot plate 202 is circular or optionally faceted to position the clip 200 in the runner channel 112 at a particular/desired angle. The desired angle will determine the angle of the planks 104 on the deck 100.
The hidden fastener arrangement is further imagined wherein the joist runner 110 is comprised of a first joist runner segment 110a connected to a second joist runner segment 110b.
It is further pondered that the joist runner 110 of the hidden fastener arrangement is connected to a runner insert 300 that forms an uninterrupted joist runner channel 112.
Still another embodiment of a hidden fastener arrangement can comprise a hidden deck clip 200 that mates with adjacent deck planks 104a and 104b via retaining lips 222 and 224 extending from the deck clip 200. The hidden fastener arrangement having a runner slot plate 202 that slidingly engages a joist runner 110 via a joist runner channel 112. The deck planks 104a and 104b rest atop the joist runner 110 and the runner plate 202 as part of the hidden deck clip 200. The hidden deck clip 200 is vertically captured by the joist runner 110, wherein the hidden deck clip 200 is a component of a deck patio 100.
The hidden fastener arrangement further ponders wherein the adjacent deck planks 104a and 104b are uniformly spaced apart 215a via a spacer defined by a web width 240 of the hidden deck clip 200.
The above embodiments are not intended to be limiting to the scope of the invention whatsoever because many more embodiments are easily conceived within the teachings and scope of the instant specification. Moreover, the corresponding elements in the above example should not be considered limiting.
It is to be understood that even though numerous characteristics and advantages of various embodiments of the present invention have been set forth in the foregoing description, together with the details of the structure and function of various embodiments of the invention, this disclosure is illustrative only, and changes may be made in detail, especially in matters of structure and arrangement of parts within the principles of the present invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed. For example, variations of hidden clip shapes can be employed while maintaining the functionality of a trapped runner slot plate 202 and retaining lips 222 and 224 while still maintaining substantially the same functionality without departing from the scope and spirit of the present invention. Another example can include providing various shaped runner slot plates that meet or expand the functionality of angularly positioning the deck planks 104 on a deck 100 without departing from the scope and spirit of the present invention. Yet another example can include variations of the joist runner that has different kinds of connections with different kind of pin arrangements without departing from the scope and spirit of the present invention. Still another example are though the two web retaining lips are at the top of the clip, certain embodiments envision them along the length of the web or simply not at the top of the clip. It should be appreciated that elements of various embodiments described herein can be combined in obvious manners by a person skilled in the art that understands the content of the present specification without departing from the scope of the subject matter presented herein. Further, the term “one” is synonymous with “a”, which may be a first of a plurality.
It will be clear that the present invention is well adapted to attain the ends and advantages mentioned as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes may be made which readily suggest themselves to those skilled in the art and which are encompassed in the spirit of the invention disclosed.
Claims
1. A deck patio hidden fastener comprising:
- a clip body defined by a web extending in length from a first end to a second end, the web further defining a web width, web top, and web bottom;
- two retaining lips extending outwardly from the web width at the web top between the ends, the retaining lips are configured to extend into deck plank side slots;
- at least one plank spacer that is equal to or wider than the web width, the at least one plank spacer located between the web top and the web bottom; and
- a runner slot plate spaced apart from the web bottom via a connector peg, the runner plate is sized to slidingly engage with a deck joist runner channel in a joist runner.
2. The deck patio hidden fastener of claim 1 wherein there are two plank spacers each extending outwardly from the web at the ends.
3. The deck patio hidden fastener of claim 1 wherein the runner slot plate is circular.
4. The deck patio hidden fastener of claim 1 wherein the joist runner extends lengthwise along a joist length over at least 75% of the joist length of a deck joist top of a joist.
5. The deck patio hidden fastener of claim 4 wherein the joist runner channel is defined by a cavity that extends essentially uniformly along a joist runner length that is partially exposed by a runner slot that is narrower than a runner channel width of the runner channel.
6. The deck patio hidden fastener of claim 4 further comprising runner side panels extending from joist runner sides of the joist runner, the runner side panels cover a joist top part on corresponding joist sides of a joist.
7. The deck patio hidden fastener of claim 1 wherein the two retaining lips define a flat surface at the web top.
8. The deck patio hidden fastener of claim 1 wherein the clip body comprises a screw receiving passageway configured to receive a screw, the screw receiving passageway extending concentrically through the web top, the connector peg and the runner slot plate.
9. The deck patio hidden fastener of claim 1 wherein the joist runner is configured to connect to a second joist runner by way of an abbreviated joist runner connector, the abbreviated joist runner connector establishes an uninterrupted channel that includes the joist runner channel.
10. The deck patio hidden fastener of claim 1 wherein the web width is the at least one plank spacer.
11. A hidden fastener arrangement for a deck patio comprising:
- a clip defining a clip body, a runner slot plate and a connector peg clip, the clip body defined by a web extending in length from a first end to a second end, the web further defining a web width, web top, and web bottom;
- two retaining lips extending outwardly from the web width at the web top, the retaining lips extend into deck plank side slots;
- the runner slot plate spaced apart from the web bottom via the connector peg, the runner plate is slidingly engaged with a deck joist runner channel in a joist runner.
12. The hidden fastener arrangement of claim 11 further comprising a deck joist defined by a deck joist top and deck joist sides, the deck joist top and an upper portion of the deck joist sides essentially covered by the deck joist runner.
13. The hidden fastener arrangement of claim 12 wherein the deck joist runner comprises runner side panels that covers the upper portion of the deck joist sides.
14. The hidden fastener arrangement of claim 11 wherein the web width defines separation between a first deck plank and a second deck plank.
15. The hidden fastener arrangement of claim 11 wherein the clip is configured to slide along and rotate in the joist runner channel, the clip is constrained in a vertical direction by a runner slot in communication with the joist runner channel, the runner slot narrower than a runner slot plate diameter, the runner slot defined by a pair of runner slot overhangs that partially cover the joist runner channel.
16. The hidden fastener arrangement of claim 11 wherein the runner slot plate is circular.
17. The hidden fastener arrangement of claim 11 wherein the joist runner is comprised of a first joist runner segment connected to a second joist runner segment.
18. The hidden fastener arrangement of claim 11 wherein the joist runner is connected to a runner insert that forms an uninterrupted joist runner channel.
19. A hidden fastener arrangement comprising:
- a hidden deck clip that mates with adjacent deck planks via retaining lips extending from the deck clip;
- a runner slot plate that slidingly engages a joist runner via a joist runner channel, the deck planks rest atop the joist runner, the runner plate as part of the hidden deck clip;
- the hidden deck clip is vertically captured by the joist runner,
- the hidden deck clip is a component of a deck patio.
20. The hidden fastener arrangement of claim 19 wherein the adjacent deck planks are uniformly spaced apart via a spacer defined by a web width of the hidden deck clip.
Type: Application
Filed: Jun 2, 2021
Publication Date: Dec 16, 2021
Inventors: Shaun Jeffrey Vernon (Elizabeth, CO), Duane M. McCall (Franktown, CO)
Application Number: 17/336,665