BREAST SUPPORTING GARMENT AND METHODS FOR MANUFACTURING SAME
A breast supporting garment and a method for producing it, the garment having at least one layer made of a fabric comprises a breast receiving portion bounded by a frame portion disposed at least partially below the breast receiving portion. The frame portion comprises a fabric reinforcing element in the form of a coating made of a material having, when in a liquid state during a coating process, having a capability to stay contained within an area of the fabric, to which the material is applied, and to penetrate the fabric to a part of the thickness of the fabric, at least in a portion of the area. The material, when solidified, has a lower elasticity than that of the fabric.
The presently disclosed subject matter relates to breast supporting garments, such as bras or camisoles, having reinforcing elements made of a different material from the fabric of which the garment is made .
BACKGROUNDExamples of breast supporting garments of the kind to which the presently disclosed subject matter refers include bras having underwires disposed under the bra cups. Typically, during manufacture of a bra having an underwire, the underwire is inserted into a sleeve which is sewn into the bra. The sleeve containing the underwire is sewn shut so that the underwire cannot slide out of the sleeve. The underwire reinforces the bra and functions as a frame for the bra cups, so that the bra cups can provide shaping and support for the breasts received in the bra cups.
GENERAL DESCRIPTIONAccording to one aspect of the presently disclosed subject matter, there is provided a breast supporting garment having at least one layer made of a fabric and comprising a breast receiving portion bounded by a frame portion disposed at least partially below the breast receiving portion; the frame portion comprising a fabric reinforcing element in the form of a coating made of a material having, when in a liquid or semi-liquid state during a coating process, a viscosity which is high enough for the material to stay contained within an area of the fabric, to which the material is applied, and low enough for the material to have the capability to penetrate the fabric to only a part of the thickness of the fabric, at least in a portion of said area, the material, when solidified, having a lower elasticity than that of the fabric.
In the present description and claims, the term ‘fabric’ should be understood to mean ‘textile material produced by weaving or knitting textile fibers and having voids therebetween’.
With the fabric layer having two sides and the reinforcing element being formed on one of these sides from the material as defined above, on the one hand, the reinforcing element can be produced without using a mold for keeping the material from which the reinforcing element is formed, contained within the desired area of the fabric when the material is applied to the fabric, and on the other hand its firm attachment to the fabric and corresponding reduced elasticity of the fabric needed to obtain the reinforcement effect, are achieved without the material having penetrated too deeply into the fabric, thus allowing the fabric to keep its original properties (other than the elasticity reduced by the reinforcement element) at its side opposite to that bearing the reinforcing element.
The above reinforcing element as seen in a plan view thereof can have an outer edge, an inner edge, and a varying width defined by a distance between the outer edge and the inner edge.
The breast supporting garment can constitute a bra, in which the breast receiving portion includes two cup portions terminating at arcuate boundaries each having a lowermost boundary area, a median boundary section and a lateral boundary section, both sections extending from the lowermost boundary area in different directions, the median boundary sections of the two cups defining therebetween a central gore, and wherein said fabric reinforcing element has a reinforcing element body with two arcuate inner edges spaced from each other by a central body area, the element being attached to the layer so that its arcuate inner edges define the arcuate boundaries of the cup portions and the central body area defines the central gore. In this case, the reinforcing element body can have a varying width, which at the central body area is defined by a distance between the inner edges and at the remainder of the body is defined by a distance between its outer edge and the arcuate inner edges.
The material from which the reinforcing element is made and its connection to the fabric can be such as to allow the garment to undergo elastic deformation when twisting forces are applied thereto.
In accordance with another aspect of the presently disclosed subject matter, there is provided a method of producing a fabric reinforcing element in a breast supporting garment having at least one layer made of a fabric and comprising a breast receiving portion, the element constituting at least a part of a frame portion disposed at least partially below the breast receiving portion. The breast supporting garment can be of the kind described above with respect to the previous aspect of the presently disclosed subject matter.
The method of producing a fabric reinforcing element on the fabric layer in accordance with this aspect of the presently disclosed subject matter comprises:
-
- providing a material having, when in a liquid state, a viscosity, which is high enough for the material to stay contained within an area of the fabric to which the material is applied, and low enough for the material to penetrate the fabric to only a part of the thickness of the fabric, and when solidified, having a lower elasticity than that of the fabric;
- applying the material, when in at least one of a liquid state and a semi-liquid state, as a coating to the area of the fabric under conditions allowing penetration of the material into the fabric to only a part of the thickness of the fabric; and
- allowing the material to solidify into a solidified coating.
The step of applying the material as a coating to the area of the fabric can be performed by transferring the material through a screen onto the fabric in a manner of screen printing.
The step of applying the material as a coating to the area of the fabric can be repeated such that the final, solidified coating is comprised of multiple layers of the material.
Alternatively, the step of applying the material as a coating to the fabric can comprise the steps of:
-
- providing a mold having a cavity having a shape corresponding to a shape of the element;
- pouring the material into the cavity of the mold;
- placing the fabric layer over the mold so as to cover a top of the cavity;
- inverting the mold such that a bottom of the cavity is uppermost, and the layer lies beneath the mold;
- creating conditions at the bottom of the cavity so that the material at the bottom of the cavity begins to solidify; and
- applying a vacuum force under the layer so as to draw the material into the layer to a part of the thickness of the layer; and
- removing the mold.
In any of the above cases, the step of allowing the material to solidify into a solidified coating can comprise exposing the material to heat.
In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
In
It will be appreciated that the layer 12 of fabric, or a portion of it, such as for example, the portion 14, shown in
As shown in
The breast receiving portion 20 with the fabric reinforcing element 44 as shown in
The breast receiving portion 20 of the bra 100 shown in
The bra 100 has a fabric reinforcing element 44 as described previously with respect to
As stated previously, the reinforcing element 44 has a width defined by a distance between the outer edge 46 and the inner edge 48, and it is configured such that, in use of the breast supporting garment having such reinforcing element, the inner edge 48 thereof lies in part along a contour line, along which the breasts of the wearer, which are received in the breast receiving portion 20, protrude from the body of the wearer, and the outer edge 46 of the reinforcing element 44 is spaced downwardly from the inner edge 48 by the width thereof, such that the reinforcing element 44 frames the breasts, at least underneath them, and as such is positioned to serve as a structural frame for support of the breast receiving portion 20, thereby contributing to providing optimal breast support.
It will be appreciated that a breast supporting garment can be designed in a variety of configurations such that the breast receiving portion 20 provides cradling support and lifting of the breasts, or of each breast individually, while relying on the structural frame provided by the reinforcing element 44 for structural support, in accordance with the style and requirements of the breast supporting garment, for example, with respect to a desired level of support or aesthetic considerations regarding lifting and/or separation of the breasts. The reinforcing element 44 can also have a particular shape coordinated with the above mentioned considerations.
The extended lateral sections 82 of the reinforcing element 44W can be considered to extend a height HE above a height HW, as shown in
It will be appreciated that all of the lengths L, LS, LG, LE and TL of the reinforcing elements 44 described hereinabove in
It will be appreciated that a reinforcing element 44 can be a combination of any of the shapes described in
The material of the reinforcing element 44 shown in any of
It will be appreciated that while the reinforcing elements 44 shown in
As explained above, it will be appreciated that the reinforcing element 44 can be used in place of an underwire or any rigid or semi-rigid framing element used in conventional breast supporting garments, to frame the breasts so as to provide a structural frame for support of the breast receiving portion, which has a measure of rigidity necessary for functioning as a structural element, yet which is elastic.
In all the examples described above, the reinforcing element can be in the form of a coating made of a material which, when it solidifies, has the elasticity and supporting ability as described above, and when in a liquid state during a coating process, has a viscosity which is high enough to allow the material to stay contained within an area of the fabric to which the material is applied, and low enough for the material to be able to penetrate into voids within the fabric adjacent the side to which the material is applied. Due to the viscosity of the material as defined above, it can penetrate into the fabric only to a part of the thickness of the fabric, i.e. only to an extent sufficient to firmly attach the reinforcing element to the fabric, at least in a portion of the area to which it is applied, as schematically illustrated in
The reinforcing element 44 and the layer 12 of fabric, to which it is attached, are shown in
In any of the above examples, the fabric layer with the reinforcing element can constitute a single layer of a breast supporting garment it is used in, or the garment can comprise an additional fabric layer attached by any suitable means, e.g., by an adhesive, to the fabric layer at its side bearing the reinforcing element.
The presently disclosed subject matter further includes a method of producing a fabric reinforcing element in a breast supporting garment having at least one layer made of a fabric and comprising a breast receiving portion, the element constituting at least a part of a frame portion disposed at least partially below the breast receiving portion.
As illustrated in
The fourth step of the method described above with respect to
The third step of the method described above with respect to
The third step of the method described above with respect to
In the example shown in
The third step of the method described above with respect to
In the method illustrated in
As shown in
In the second step, step 720, the material is poured into the cavity 812 of the mold 810.
In the third step, step 730, the layer of fabric is placed over the mold so as to cover the top 814 of the cavity 812.
In the fourth step, step 740, the mold 810 is inverted such that the bottom 816 of cavity 812 is uppermost, and the layer of fabric lies beneath the mold 810.
In the fifth step, step 750, conditions are created at the bottom 816 of the cavity 812 for the material at the bottom 816 of the cavity 812 to begin to solidify, so as to facilitate the separation of the material from the mold 810 during the sixth step 760. In case the material is of the kind which solidifies when heated, such as those comprising silicone, heat can be applied to the mold at its surface adjacent the bottom 816 of the cavity 812, e.g. by using a hot plate.
In the sixth step, step 760, a vacuum force is applied under the layer of fabric so as to pull the material out of the mold 810 and onto the layer of fabric. The application of the vacuum force can be facilitated by using a vacuum table (not shown) for inverting the mold 810 thereon (in the fourth step), step 740.
In the seventh step, step 770, the mold is removed, leaving the material applied to the layer of fabric.
Applying material to the layer of fabric in step 630 (
In any of the above examples, the method of producing the reinforcing element can constitute a part of producing a breast supporting garment, which further comprises attaching to the fabric layer at its side bearing the reinforcing element an additional fabric layer by any suitable means, e.g., by an adhesive.
Claims
1. A breast supporting garment, comprising:
- at least one layer made of a fabric; and
- a breast receiving portion bounded by a frame portion disposed at least partially below the breast receiving portion;
- wherein the frame portion includes a fabric reinforcing element in a form of a coating made of a material having, when in a liquid state during a coating process, a capability to stay contained within an area of the fabric, to which the material is applied, and to penetrate the fabric to a part of a thickness of the fabric, at least in a portion of said area, the material, when solidified, having a lower elasticity than that of the fabric.
2. The breast supporting garment according to claim 1, wherein the reinforcing element has an outer edge, an inner edge, and a varying width defined by a distance between said outer edge and said inner edge.
3. The breast supporting garment according to claim 1, constituting a bra in which the breast receiving portion includes two cup portions terminating at arcuate boundaries each having a lowermost boundary area, a median boundary section and a lateral boundary section, both sections extending from the lowermost boundary area in different directions, the median boundary sections of the two cups defining therebetween a central gore, and wherein said fabric reinforcing element has a reinforcing element body with two arcuate inner edges spaced from each other by a central body area, said element being attached to said layer so that its arcuate inner edges define said arcuate boundaries of the cup portions and said central body area said central gore.
4. The breast supporting garment according to claim 1, wherein the reinforcing element has an outer edge and a varying width defined by a distance between said outer edge and the arcuate inner edges.
5. The breast supporting garment according to claim 1, wherein said material and a connection of the material to the fabric are such as to allow the garment to undergo elastic deformation when twisting forces are applied thereto.
6. A method of producing a fabric reinforcing element in a breast supporting garment having at least one layer made of a fabric and a breast receiving portion, said fabric reinforcing element constituting at least a part of a frame portion disposed at least partially below the breast receiving portion; the method comprising:
- providing a material having, when in a liquid state, an ability to stay contained within an area of the fabric to which the material is applied, and to penetrate the fabric to a part of the thickness of the fabric, and when solidified, having a lower elasticity than that of the fabric; applying said material, when in at least one of a liquid state and a semi-liquid state, as a coating to said area of the fabric under conditions allowing penetration of the material into the fabric to a part of the thickness of the fabric; and
- allowing said material to solidify into a solidified coating.
7. The method according to claim 6, wherein the step of applying said material is performed by transferring the material through a screen onto said fabric in a manner of screen printing.
8. The method according to claim 6, wherein the step of applying is repeated such that said solidified coating is comprised of multiple layers of the material.
9. The method according to claim 6, wherein the step of applying said material comprises:
- providing a mold having a cavity having a shape corresponding to a shape of said element;
- pouring said material into said cavity of said mold;
- placing said layer over said mold so as to cover a top of said cavity;
- inverting the mold such that a bottom of said cavity is uppermost, and the layer lies beneath the mold;
- creating conditions at said bottom of said cavity so that the material at the bottom of the cavity begins to solidify; and
- applying a vacuum force under said layer so as to draw the material into the layer to a part of the thickness of the layer; and
- removing the mold.
10. The method according to claim 6, wherein the step of allowing comprises exposing said material to heat.
11. The method according to claim 6, wherein said breast supporting garment is a breast supporting garment having at least one layer made of a fabric and comprising a breast receiving portion bounded by a frame portion disposed at least partially below the breast receiving portion; the frame portion comprising a fabric reinforcing element in the form of a coating made of a material having, when in a liquid state during a coating process, a viscosity which is high enough for the material to stay contained within an area of the fabric, to which the material is applied, and low enough for the material to have the capability to penetrate the fabric to a part of the thickness of the fabric, at least in a portion of said area, the material, when solidified, having a lower elasticity than that of the fabric.
12. The method according to claim 6, wherein the reinforcing element has an outer edge, an inner edge, and a varying width defined by a distance between said outer edge and said inner edge.
13. The method according to claim 6, wherein the breast supporting garment constitutes a bra in which the breast receiving portion includes two cup portions terminating at arcuate boundaries each having a lowermost boundary area, a median boundary section and a lateral boundary section, both sections extending from the lowermost boundary area in different directions, the median boundary sections of the two cups defining therebetween a central gore, and wherein said fabric reinforcing element has a reinforcing element body with two arcuate inner edges spaced from each other by a central body area, said element being attached to said layer so that its arcuate inner edges define said arcuate boundaries of the cup portions and said central body area said central gore.
14. The method according to claim 13, wherein the reinforcing element has an outer edge and a varying width defined by a distance between said outer edge and the arcuate inner edges.
15. The method according to claim 6, wherein said material and its connection to the fabric are such as to allow the garment to undergo elastic deformation when twisting forces are applied thereto.
Type: Application
Filed: Sep 3, 2021
Publication Date: Dec 23, 2021
Inventors: Sigi Albert Leon Rabinowicz (Savion), Meir Shem-Tov Azulay (Hayarden), Mordechay Vakrat (Neve Ziv)
Application Number: 17/466,671