ELASTIC CRAWLER
Provided is a novel elastic crawler with improved durability. An elastic crawler (1A) includes: a crawler body (2) made of an elastic material; a projection (3) arranged on an inner circumferential surface (21) of the crawler body (2) and made of an elastic material; and a resin member (31) forming a part of the projection (3). The resin member (31) is embedded in the projection (3) such that a lowermost end (31e) of the resin member (31) is arranged at a position higher than a lowermost end (3e) of the projection (3), and a part of the resin member (31) is exposed on a crawler-width-direction side surface (3b1) of the projection (3) and forms a crawler-width-direction side surface (2b1) of the projection (3).
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The disclosure relates to an elastic crawler.
BACKGROUNDAn example of a conventional elastic crawler includes a rubber crawler (see PTL 1, for example) in which a resin member is integrally provided on a projection provided on an inner circumferential surface of a crawler body and the resin member is exposed on a surface in contact with other members in the projection. According to the elastic crawler disclosed in PTL 1, an elastic crawler with excellent durability can be provided.
CITATION LIST Patent LiteraturePTL 1: JP-A-2007-210447
SUMMARY Technical ProblemHowever, the conventional elastic crawler also has room for further improvement in terms of improving durability.
An object of the disclosure is to provide a novel elastic crawler with improved durability.
Solution to ProblemAn elastic crawler according to the disclosure includes: a crawler body formed in an endless belt shape and made of an elastic material; a projection arranged on an inner circumferential surface of the crawler body and containing an elastic material; and a resin member forming a part of the projection, wherein the resin member is embedded in the projection such that a lowermost end of the resin member is arranged at a position higher than a lowermost end of the projection, and a part of the resin member is exposed on a crawler-width-direction side surface of the projection. According to the elastic crawler of the disclosure, a novel elastic crawler with improved durability is provided.
In the elastic crawler according to the disclosure, other parts of the resin member are preferably exposed on a top surface of the projection. In this case, durability of the projection can be further improved.
In the elastic crawler according to the disclosure, the resin member may include two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other, and a region may be partitioned between the base portion and the connecting portion to accommodate other portions forming the projection. In this case, the durability of the projection can be further improved.
Particularly, in the elastic crawler according to the disclosure, the resin member preferably includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection. In this case, the durability of the projection of the elastic crawler and the durability of the elastic crawler can be further improved.
In the elastic crawler according to the disclosure, a crawler-width-direction outer corner portion of the resin member preferably has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view. In this case, the durability is further improved.
In the elastic crawler according to the disclosure, the resin member preferably includes a flat portion that is continuous with the crawler-width-direction outer corner portion and extends flatly toward the inner surface of the resin member in the crawler-width-direction cross section view. In this case, the durability is further improved.
In the elastic crawler according to the disclosure, a crawler-width-direction inner corner portion of the resin member preferably has a rounded shape from the inner surface of the resin member toward the outer surface of the resin member in the crawler-width-direction cross section view. In this case, the durability is further improved.
Advantageous EffectAccording to the disclosure, a novel elastic crawler with improved durability can be provided.
In the accompanying drawings:
Hereinafter, elastic crawlers according to various embodiments of the disclosure will be described with reference to the drawings. In the description, a “crawler width direction”, a “crawler thickness direction”, and a “crawler circumferential direction” refer to directions based on a crawler body (here, synonymous with an “elastic crawler”). In the drawings, the crawler width direction is indicated by an arrow WD, the crawler thickness direction is indicated by an arrow TD, and the crawler circumferential direction is indicated by an arrow CD. In the description, a “crawler inner circumferential side” and a “crawler outer circumferential side” also refer to an “inner circumferential side” and an “outer circumferential side” based on the crawler body (here, synonymous with an “elastic crawler”), respectively. Further, in the description, a “crawler-thickness-direction outer circumferential side” refers to a crawler outer circumferential side out of both sides in the crawler thickness direction, and also simply refers to a “lower side”. In the description, a “crawler-thickness-direction inner circumferential side” refers to a crawler inner circumferential side out of both sides in the crawler thickness direction, and also simply refers to an “upper side”.
In this example, the crawler running apparatus 100 includes a drive wheel (sprocket) 110, an idling wheel (idler) 120, and a track roller 130, which are attached to a vehicle (not illustrated). In this example, the drive wheel 110 is a cage-type sprocket. The cage-type sprocket includes a plurality of pins 110 P arranged around a rotation axis O with the same pitch (in
In addition, the crawler running apparatus 100 includes an elastic crawler 1A according to the first embodiment of the disclosure. The elastic crawler 1A is wound around the drive wheel 110, the idling wheel 120, and the track roller 130. The elastic crawler 1A includes a crawler body 2 formed in an endless belt shape and made of an elastic material, projections 3 (in
The elastic crawler 1A according to the present embodiment is a coreless rubber crawler. In the present embodiment, the crawler body 2 includes a steel cord layer 5 embedded inside the crawler body 2 and reinforcing ply 6 having one or a plurality of layer (three layers in an example of the drawing).
As illustrated in
Each of the plurality of lugs 4 protrudes from an outer circumferential surface 22 of the crawler body 2 toward the crawler outer circumferential side. Shape and arrangements of the lugs 4 are not limited to those illustrated in each of the drawings, and any shapes and arrangements can be employed. In the present embodiment, an outer circumferential surface 12 of the elastic crawler 1A is formed by the outer circumferential surface 22 of the crawler body 2 and surfaces of the respective lugs 4.
Each of the steel cord layers 5 is made up of a plurality of steel cords 5a extending in parallel in the crawler circumferential direction. Each of the reinforcing plies 6 is arranged closer to the crawler outer circumferential side from the steel cord layers 5. The reinforcing ply 6 includes a plurality of cords which is inclined in the crawler circumferential direction, for example. Further, the reinforcing ply 6 may be omitted.
In the crawler running apparatus 100 of this example, the projections 3 of the elastic crawler 1A are configured to be arranged inside the two track roller bodies 131 in the crawler width direction. The projection 3 has a function of guiding the track roller 130 in the crawler width direction by the crawler-width-direction side surface 3b1 of the projection 3. Thus, derailing of the elastic crawler 1A (disengaging of the elastic crawler 1A from the rotating body of the track roller 130) is prevented. In this example, the idling wheel 120 is also configured in the same manner as the track roller 130. Thus, derailing of the elastic crawler 1 from the idling wheel 120 is also prevented. The elastic crawler 1A according to the present embodiment may be employed for a crawler running apparatus having an arbitrary configuration different from that of the crawler running apparatus 100 illustrated in
Incidentally, the elastic crawler 1A according to the present embodiment includes a resin member 31 that forms a part of the projection 3. The resin member 31 is embedded in the projection 3 such that a lowermost end 31e of the resin member 31 is arranged at a position higher than a lowermost end 3e of the projection 3.
As illustrated in
More specifically, in the elastic crawler 1A according to the present embodiment, the projection 3 includes a resin member 31 and an elastic projection 32. The elastic projection 32 is an elastic projection provided on the inner circumferential surface 21 of the crawler body 2. The elastic projections 32 are arranged with regular distances from each other in the crawler circumferential direction. In the present embodiment, the elastic projection 32 protrudes from the inner circumferential surface 21 of the crawler body 2 toward the crawler inner circumferential side.
In the elastic crawler 1A according to the present embodiment, the elastic projection 32 is a rubber projection made of rubber that absorbs an impact from the outside. On the other hand, the resin member 31 is provided to reinforce the elastic projection 32 and to prevent abrasion and breakage of the elastic projection 32. An example of the resin material constituting the resin member 31 may include a resin material having higher rigidity (for example, strength) and a lower coefficient of friction than a rubber material constituting the elastic projection 32. In the present embodiment, the projection 3 can be formed, for example, in a manner that the resin member 31 adheres to the elastic projection 32 or the elastic projection 32 is formed with unvulcanized rubber using the resin member 31 as an insert article. In other words, the projection 3 can be formed by chemical or physical bonding of the resin member 31 and the elastic projection 32.
In the elastic crawler 1A according to the present embodiment, a resin members 31 is embedded in each elastic projection 32. In the present embodiment, the surface of the resin member 31 is partially exposed on the outer surface of the elastic projection 32. The rest of the resin member 31 excluding the exposed part is embedded inside the elastic projection 32. The outer surface of the resin member 31 and the outer surface of the elastic projection 32 form the outer surface of the projection 3. In the present embodiment, the outer surface of the resin member 31 and the outer surface of the elastic projection 32 smoothly form the outer surface of the projection 3 without a step therebetween. In other words, the outer surface of the projection 3 is the same level surface (for example, the same flat surface) formed by the outer surface of the resin member 31 and the outer surface of the elastic projection 32. However, a step may exist between the outer surface of the resin member 31 and the outer surface of the elastic projection 32. For example, when a part of the resin member 31 protrudes outward from the outer surface of the elastic projection 32, a step may arise on the outer surface of the projection 3.
As illustrated in
Further, as illustrated in
In the elastic crawler 1A according to the present embodiment, the resin member 31 includes two base portions 311 arranged in the crawler width direction to face each other. Each of the base portions 311 is embedded in a side of the elastic projection 32 in the crawler width direction. Each of the base portions 311 includes a crawler-width-direction side surface 311b1 forming the crawler-width-direction side surface 3b1 of the projection 3. In other words, in the present embodiment, the crawler-width-direction side surface 311b1 of the base portion 311 of the resin member 31 is exposed, as a part of the resin member 31, on the crawler-width-direction side surface 3b1 of the projection 3.
In the present embodiment, the crawler-width-direction side surface 3b1 of the projection 3 includes the crawler-width-direction side surface 311b1 of the base portion 311 of the resin member 31 and a crawler-width-direction side surface 32b1 of the elastic projection 32. In the present embodiment, a step does not exist between the crawler-width-direction side surface 311b1 of the base portion 311 of the resin member 31 and the crawler-width-direction side surface 32b1 of the elastic projection 32, and the crawler-width-direction side surface 3b1 of the projection 3 is smoothly formed. In other words, the crawler-width-direction side surface 3b1 of the projection 3 is the same level surface (for example, the same flat surface) formed by the crawler-width-direction side surface 311b1 of the base portion 311 of the resin member 31 and the crawler-width-direction side surface 32b1 of the elastic projection 32.
In the elastic crawler 1A according to the present embodiment, the lowermost end 31e of the resin member 31 is a lowermost end of the base portion 311. In the present embodiment, the lowermost end 31e of the resin member 31 is located at a height h (>0) from the lowermost end 3e of the projection 3. The height h is a height in the crawler thickness direction. The height h can be appropriately set according to various requirements such as dimensions, shapes, and required performance of the elastic crawler 1A. For example, in the present embodiment, the height h is set higher than a thickness of the rubber portion 133 in the crawler thickness direction so as to prevent direct contact of the resin member 31 with the rubber portion 133 (see
As illustrated in
On the other hand, when elastic crawler 1A is driven, stress concentration arises at the lowermost end (the virtual bond surface of the projection 3) 3e of the projection 3 of the elastic crawler 1A. Therefore, when the stress concentration is prevented from arising at the lowermost end 3e of the projection 3 provided on the elastic crawler 1A, durability of the projection 3 of the elastic crawler 1A is improved and durability of the elastic crawler 1A is eventually improved.
However, the inventors of the disclosure has found that the stress concentration increases due to the difference in rigidity generated at the lowermost end 3e of the projection 3 when the lowermost end 31e of the resin member 31 embedded in the projection 3 reaches a position corresponding to the lowermost end 3e of the projection 3.
Therefore, as illustrated in
On the other hand, when the elastic crawler 1A is driven, the rotating body such as the track roller 130 rolls on the track roller passing surfaces 11a arranged on both side of the projection 3 in the crawler width direction. When the elastic crawler 1A tries to move in the crawler width direction with respect to the rotating body, the projection 3 of the elastic crawler 1A functions to guide the elastic crawler 1A in the crawler width direction by contact with the rotating body. Such a guide function is particularly large on the crawler-width-direction side surface 3b1 of the projection 3. In other words, the projection 3 of the elastic crawler 1A suffers a large load on the crawler-width-direction side surface 3b1 of the projection 3. In particular, when the vehicle turns, a load on the crawler-width-direction side surface 3b1 of the projection 3 of the elastic crawler 1A becomes larger.
Therefore, in the elastic crawler 1A according to the present embodiment, the crawler-width-direction side surface 311b1 of the base portion 311 of the resin member 31 is exposed, as a part of the resin member 31, on the crawler-width-direction side surface 3b1 of the projection 3, and forms the crawler-width-direction side surface 3b1 of the projection 3. In this case, the crawler-width-direction side surface 3b1 of the projection 3 can be protected by the base portion 311 of the resin member 31.
Accordingly, the elastic crawler 1A according to the present embodiment is a new elastic crawler with improved durability. Further, the resin member 31 has a lower coefficient of friction than rubber. For this reason, even when the rotating body such as the track roller 130 tries to ride on the projection 3, the rotating body slips down, and thus the derailing of the elastic crawler 1A hardly occurs.
In the elastic crawler 1A according to the present embodiment, the other part of the resin member 31 is exposed on the top surface 3a of the projection 3, and forms the top surface 3a of the projection 3.
In the elastic crawler 1A according to the present embodiment, the resin member 31 includes a connecting portion 312 that couples the two base portions 311 with each other. The connecting portion 312 is embedded in the apex of the elastic projection 32. The connecting portion 312 includes a top surface 312a forming the top surface 3a of the projection 3. In other words, according to the present embodiment, the top surface 312a of the connecting portion 312 is exposed, as the other part of the resin member 31, on the top surface 3a of the projection 3 and forms the top surface 3a of the projection 3.
As illustrated in
When the elastic crawler 1A suddenly operates and the vehicle turns, the rotating body such as the track roller 130 rides on the crawler-circumferential-direction side surface 3b2 of the projection 3 of the elastic crawler 1A, thereby the rotating body may largely interfere with the top surface 3a of the projection of the elastic crawler 1A and affect the durability of the projection 3 of the elastic crawler 1A.
Therefore, as illustrated in
In the elastic crawler 1A according to the present embodiment, as illustrated in
In addition, as illustrated in
In the present embodiment, the crawler-circumferential-direction side surface 3b2 of the projection 3 includes the crawler-circumferential-direction side surface 311b2 of the base portion 311 of the resin member 31 and a crawler-circumferential-direction side surface 32b2 of the elastic projection 32. In the present embodiment, the crawler-circumferential-direction side surface 311b2 of the base portion 311 of the resin member 31 and the crawler-circumferential-direction side surface 32b2 of the elastic projection 32 smoothly form the crawler-circumferential-direction side surface 3b2 of the projection 3 without a step therebetween. In other words, the crawler-circumferential-direction side surface 3b2 of the projection 3 is the same level surface (for example, the same flat surface) formed by the crawler-circumferential-direction side surface 311b2 of the base portion 311 of the resin member 31 and the crawler-circumferential-direction side surface 32b2 of the elastic projection 32.
For example, when the elastic crawler 1A suddenly operates or when the vehicle turns, the rotating body such as the track roller 130 rides on the crawler-circumferential-direction side surface 3b2 of the projection 3 of the elastic crawler 1A or the pin 110P of the drive wheel 110 contacts biasedly with the crawler-circumferential-direction side surface 3b2 of the projection 3 in the crawler width direction, thereby the rotating body largely interferes with the crawler-circumferential-direction side surface 3b2 of the projection 3 of the elastic crawler 1A or an excessive load is applied to the projection 3, which may affect the durability of the projection 3 of the elastic crawler 1A.
Therefore, in the elastic crawler 1A according to the present embodiment, the crawler-circumferential-direction side surface 311b2 of the base portion 311 is exposed, as further another part of the resin member 31, on the crawler-circumferential-direction side surface 3b2 of the projection 3, and forms the crawler-circumferential-direction side surface 3b2 of the projection 3. In this case, the resin member 31 protects the crawler-circumferential-direction side surface 3b2 of the projection 3 of the elastic crawler 1A, so that the durability of the projection 3 can be further improved.
In the elastic crawler 1A according to the present embodiment, the crawler-circumferential-direction side surface 311b2 of the base portion 311 of the resin member 31 is connected to the crawler-width-direction side surface 311b1. In this case, between the crawler-width-direction side surface 311b1 and the crawler-circumferential-direction side surface 311b2 of the base portion 311, a crawler thickness direction ridge 31L2 extending in the crawler thickness direction is formed as a crawler-thickness-direction end edge extending in the crawler thickness direction of the projection 3. In this way, when at least one of the crawler-width-direction side surfaces 311b1 of the base portion 311 of the resin member 31 is configured to connect the crawler-circumferential-direction side of at least one of crawler-width-direction side surfaces 311b1 with the crawler-circumferential-direction side surface 311b2 to form the base portion 311 which is one rigid body, the durability of the projection 3 can be further improved. In particular, as in the present embodiment, when each of the two crawler-width-direction side surfaces 311b1 of the base portion 311 of the resin member 31 is configured such that the crawler-circumferential-direction side surfaces 311b2 are connected to two crawler-circumferential-direction sides of the crawler-width-direction side surface 311b1, the durability of the projection 3 can be further improved.
Similarly, in the elastic crawler 1A according to the present embodiment, the crawler-circumferential-direction side surface 311b2 of the base portion 311 of the resin member 31 is connected to the top surface 312a. In this case, between the crawler-circumferential-direction side surface 311b2 of the base portion 311 and the top surface 312a, a crawler width direction ridge 31L3 extending in the crawler width direction is formed as a crawler-width-direction end edge extending in the crawler width direction of the projection 3. In this way, when the crawler inner circumferential side of at least one of the crawler-circumferential-direction side surfaces 311b2 out of at least one of the two base portions 311 of the resin member 31 is connected to the top surface 312a to form the base portion 311, which is one rigid body, and the connecting portion 312, the durability of the projection 3 can be further improved. In particular, as in the present embodiment, when each of the two base portions 311 of the resin member 31 is configured to connect the top surface 312a with the crawler inner circumferential sides of the two crawler-circumferential-direction side surface 311b2, the durability of the projection 3 can be further improved.
In the elastic crawler 1A according to the present embodiment, the resin member 31 includes the two base portions 311 arranged to face each other in the crawler width direction and one connecting portion 312 connecting the two base portions 311, and a region is partitioned between the base portion 311 and the connecting portion 312 to accommodate other portions forming the projection 3.
Each of
Similarly to the elastic crawler 1A according to the present embodiment, when the two base portions 311 are connected to each other by the connecting portion 312 extending in the crawler width direction, the strength of the two base portions 311 is improved against a load in the crawler width direction. In the present embodiment, the region R is partitioned between the base portion 311 and the connecting portion 312 to accommodate the elastic projection 32 forming the projection 3. In this case, an embedded surface F of the resin member 31 in contact with the projection 3 is largely ensured, and thus an adhesion area between the resin member 31 and the elastic projection 32 is largely ensured. Thereby, according to the present embodiment, the durability of the projection 3 of the elastic crawler 1A and the durability of the elastic crawler 1A can be further improved.
In the elastic crawler 1A according to the present embodiment, the resin member 31 preferably includes at least one of a concave portion and a convex portion on the embedded surface in contact with the projection 3. In this case, the embedded surface of the resin member 31 in contact with the projection 3 is largely ensured and a bonding area between the projection 3 and the resin member 31 of the elastic crawler 1A is largely ensured.
Thereby, a bond force between the resin member 31 and the elastic projection 32 increases, and as a result, the durability of the projection 3 of the elastic crawler 1A and the durability of the elastic crawler 1A can be further improved.
In the elastic crawler 1A according to the present embodiment, as illustrated in
In the elastic crawler 1A according to the present embodiment, the first rib 313a extends in the longitudinal direction (crawler width direction) of the connecting portion 312 of the resin member 31. Specifically, as illustrated in
In the present embodiment, two first ribs 313a are arranged with a distance in the lateral direction (crawler circumferential direction) of the connecting portion 312 of the resin member 31. However, the number of the first ribs 313a may be at least one.
In the elastic crawler 1A according to the present embodiment, as illustrated in
A convex portion may be provided on the embedded surface F of the resin member 31. Examples of the convex portion include a single convex portion, embossing, and surface texturing. For example, a convex portion 313 may be provided with the convex portion. When the convex portion is provided on the embedded surface F such as the convex portion 313 of the resin member 31, the adhesion between the resin member 31 and the elastic projection 32 becomes good. In particular, when the elastic projection 32 is made of rubber, the adhesion to the resin member 31 becomes good. On the other hand, the outer surface of the resin member 31 preferably has small frictional resistance in consideration of contact with the track roller 130 and the like. Therefore, it is preferable not to perform surface roughness processing, such as providing the convex portion, on the outer surface of the resin member 31.
Next,
In the elastic crawler 1B according to the present embodiment, a top surface 3a of the projection 3 includes a top surface 312a of a connecting portion 312 of a resin member 31 and a top surface 32a of an elastic projection 32. In the present embodiment, two connecting portions 312 are arranged with a distance in the crawler circumferential direction. The top surface 32a of the elastic projection 32 is interposed between the top surfaces 312a of the two connecting portions 312. Similarly to the first embodiment, a step does not exist between the top surface 312a of the connecting portion 312 of the resin member 31 and the top surface 32a of the elastic projection 32, and a top surface 3a of the projection 3 is smoothly formed. In other words, also in the present embodiment, the top surface 3a of the projection 3 is the same level surface (for example, the same flat surface) formed by the top surface 312a of the connecting portion 312 of the resin member 31 and the top surface 32a of the elastic projection 32.
In the elastic crawler 1B according to the present embodiment, the resin member 31 is formed by a combination of the base portion 311 and the connecting portion 312. Specifically, the resin member 31 includes two base portions 311 and two connecting portions 312, and the base portions 311 and the connecting portions 312 are formed as four separate components. The base portions 311 and the connecting portions 312 can be bonded using a fixing means such as adhesion or fastening. In the present embodiment, the base portions 311 and the connecting portions 312 are bonded using a fastening element such as a bolt. However, according to the present embodiment of the disclosure, the base portions 311 and the connecting portions 312 can be integrally molded as in the first embodiment. Alternatively, the base portions 311 and the connecting portions 312 according to the first embodiment can be assembled as individual components as in the present embodiment.
Further, also in the elastic crawler 1B according to the present embodiment, the resin member 31 preferably includes at least one of a concave portion and a convex portion on the embedded surface in contact with the projection 3.
In the elastic crawler 1B according to the present embodiment, as illustrated in
Also in the elastic crawler 1B according to the present embodiment, the embedded surface F of the resin member 31 in contact with the projection 3 is largely ensured, and thus a bonding area between the resin member 31 and the elastic projection 32 is largely ensured. Thereby, a bond force between the resin member 31 and the elastic projection 32 is increased, and as a result, the durability of the projection 3 of the elastic crawler 1B can be improved, thereby the durability of the elastic crawler 1B can be improved.
According to the disclosure, the concave portion 314 is not limited to the groove shape as in the present embodiment. Examples of another concave portion 314 include a sealing hole (blind hole). Also in the elastic crawler 1B according to the present embodiment, a convex portion may be provided on the embedded surface F of the resin member 31. Examples of the convex portion include a single convex portion, embossing, and surface texturing. For example, the concave portion 314 may be provided with the convex portion. When the convex portion is provided on the embedded surface F such as the concave portion 314 of the resin member 31, the adhesion between the resin member 31 and the elastic projection 32 becomes good as in the elastic crawler 1A. In particular, when the elastic projection 32 is made of rubber, the adhesion to the resin member 31 becomes good. On the other hand, the outer surface of the resin member 31 preferably also has small frictional resistance in consideration of contact with the track roller 130 and the like as in the elastic crawler 1A. Therefore, also in the present embodiment, it is preferable not to perform that surface roughness processing, such as providing the convex portion, on the outer surface of the resin member 31, as in the elastic crawler 1A.
In the first and second embodiments, the resin member 31 integrally includes the crawler-width-direction side surface 311b1 of the base portion 311, the crawler-circumferential-direction side surface 311b2 of the base portion 311, and the top surface 312a of the connecting portion 312, but the respective portions can also be configured as outer surfaces of individual members. In addition, the connecting portion 312 is configured such that the top surface 312a of the connecting portion 312 forms the same outer surface as the crawler-width-direction side surface 311b1 and the crawler-circumferential-direction side surface 311b2 of the base portion 311, but may be incorporated in the elastic projection 32. In this case, the connecting portion 312 is not exposed to the top surface 32a of the elastic projection 32. Further, according to the disclosure, the crawler-circumferential-direction side surface 311b2 of the base portion 311 cannot be presented.
The elastic crawler 1C also includes a crawler body 2 which is formed in an endless belt shape and is made of an elastic material. In addition, the elastic crawler 1C also includes a plurality of projections 3 arranged with distances on an inner circumferential surface 21 of the crawler body 2.
As illustrated in
Further, the elastic crawler 1C according to the present embodiment also includes a plurality of lugs 4 arranged with a distance from each other on the outer circumferential surface 22 of the crawler body 2.
The elastic crawler 1C according to the present embodiment is a coreless rubber crawler as in the other embodiments. In the present embodiment, as illustrated in
As illustrated in one projection 3 in
In the present embodiment, the elastic material portion 32 is an elastic projection provided on the inner circumferential surface 21 of the crawler body 2 as in the other embodiments. The elastic material portion 32 has strength against contact with a pin 110P and absorbs an impact from the outside. In the present embodiment, the elastic material portion 32 protrudes, as a part of the projection 3, from the inner circumferential surface 21 of the crawler body 2 toward the crawler inner circumferential side. In the present embodiment, the elastic material portions 32 as the part of the projection 3 are arranged at a center in the crawler width direction with regular distances from each other in the crawler circumferential direction. The elastic material portion 32 is made of an elastic material. In this example, the elastic material is rubber, like the lug 4, as in the other embodiments.
The resin member 31 is a covering member that covers the elastic material portion 32 as in the other embodiments. As in the other embodiments, the resin member 31 prevents abrasion and breakage of the elastic material portion 32, and reinforces the elastic material portion 32. In the present embodiment, the resin member 31 is made of polyketone resin. In the present embodiment, the resin member 31 is embedded in the elastic material portion 32 as in the other embodiments. In the present embodiment, a part of the resin member 31 is exposed from the elastic material portion 32 as in the other embodiments. Reference numeral F31o indicates an outer surface of the resin member 31. Further, reference numeral F32o indicates an outer surface of the elastic material portion 32. In the present embodiment, the outer surface F3o of the projection 3 is formed by the outer surface F31o of the resin member 31 and the outer surface F32o of the elastic material portion 32. The rest of the elastic material portion 32 excluding the exposed part (outer surface F32o) of the elastic material portion 32 is embedded inside the resin member 31 as in the other embodiments. In the present embodiment, a step does not exist between the outer surface F31o of the resin member 31 and the outer surface F32o of the elastic material portion 32 and the outer surface F3o of the projection 3 is smoothly formed, as in the other embodiments. In other words, the outer surface F3o of the projection 3 is the same level surface (for example, the same flat surface) formed by the outer surface F31o of the resin member 31 and the outer surface F32o of the elastic material portion 32. However, a step may exist between the outer surface F31o of the resin member 31 and the outer surface F32o of the elastic material portion 32 as in the other embodiments. For example, when the outer surface F32o of the elastic material portion 32 protrudes outward from the outer surface F31o of the resin member 31, a step may arise on the outer surface F3o of the projection 3.
The projection 3 can be formed together with the elastic material portion 32 with, for example, unvulcanized rubber, using the resin member 31 as an insert article, as in the other embodiments. Further, the projection 3 can be formed in such a manner that the resin member 31 adheres to the elastic material portion 32, for example. In this case, the projection 3 can adhere to the crawler body 2 in a fashion of vulcanization. Further, the projection 3 can also be formed together with the elastic material portion 32 and the crawler body 2 with, for example, unvulcanized rubber, using the resin member 31 as an insert article. In other words, the projection 3 can be formed by chemical or physical bonding of the resin member 31 and the elastic material portion 32, as in the other embodiments.
With reference to the projection 3 on an upper side in
Here,
Referring to
In the present embodiment, the resin member 31 includes two crawler-width-direction side surface portions 311 arranged in the crawler width direction to face each other, as in the respective embodiments. In the present embodiment, the resin member 31 includes at least one connecting portion 312 configured to connect the two crawler-width-direction side surface portions 311 to each other, as in the respective embodiment. In the present embodiment, the resin member 31 includes one connecting portion 312, as in the first embodiment. In other words, according to the present embodiment, the two crawler-width-direction side surface portions 311 are connected to each other by one connecting portion 312.
In the present embodiment, each of the two crawler-width-direction side surface portions 311 includes a crawler-circumferential-direction extending wall portion 311a extending in the crawler circumferential direction and a crawler-width-direction inward extending wall portion (wall portion) 311b extending inward in the crawler width direction. Therefore, according to the present embodiment, an outer surface F311o of the crawler-width-direction side surface portion 311 includes an outer surface F311ao of the crawler-circumferential-direction extending wall portion 311a and an outer surface F311bo of the crawler-width-direction inward extending wall portion 311b.
Specifically, as illustrated in
More specifically, the crawler-width-direction inward extending wall portion 311b includes a crawler-width-direction extending wall portion 311b1 and a columnar corner wall portion 311b2 configured to connect the crawler-circumferential-direction extending wall portion 311a and the crawler-width-direction extending wall portion 311b1 to each other. In the present embodiment, as illustrated in
In the present embodiment, as illustrated in
In the present embodiment, the columnar corner wall portion 311b2 is arranged to face outward in the crawler circumferential direction together with the crawler-width-direction extending wall portion 311b1 as illustrated in
In the present embodiment, as illustrated in
In addition, reference numeral 315 indicates an end edge of the crawler-width-direction side surface portion 311. The end edge 315 is a surface that forms an outline of the crawler-width-direction side surface portion 311. In the present embodiment, as will be described below, the end edge 315 of the crawler-width-direction side surface portion 311 forms a boundary surface BS between the elastic material portion 32 and the crawler-width-direction side surface portion 311 when the crawler-width-direction side surface portion 311 is embedded in the elastic material portion 32.
In the present embodiment, referring to
In the present embodiment, the end edge 315A of the crawler-circumferential-direction extending wall portion 311a is an end edge on the crawler-thickness-direction side (crawler-thickness-direction end edge) formed facing in the crawler thickness direction. In the present embodiment, the end edge 315A of the crawler-circumferential-direction extending wall portion 311a is an end edge (hereinafter, also referred to as “crawler-thickness-direction outer circumferential end edge 315A”) on the crawler-thickness-direction outer circumferential side.
In the present embodiment, referring to
In other words, the crawler-width-direction side surface portion 311 includes, as crawler-thickness-direction end edges, the crawler-thickness-direction outer circumferential end edges 315A and 315B2.
In the present embodiment, referring to the projection 3 on the upper side and the projection 3 in the center in
In the present embodiment, more specifically, referring to the projection 3 on the lower side in
Here,
As illustrated in
In the present embodiment, as illustrated in
As illustrated in
In the present embodiment, as illustrated in
In the present embodiment, as illustrated in
In the present embodiment, the flat portion is the intermediate portion 315c of the crawler-thickness-direction outer circumferential end edge 315A of the crawler-width-direction side surface portion 311.
In the present embodiment, as illustrated in
As illustrated in
In the present embodiment as in the other embodiments, when the crawler-width-direction side surface portion 311 is exposed to the crawler-width-direction side surface F32wo of the elastic material portion 32 as a part of the resin member 31 to form the crawler-width-direction side surface F3w of the projection 3, the projection 3 can be protected by the crawler-width-direction side surface portion 311 of the resin member 31.
Further, the resin member 31 is formed of a resin material having a coefficient of friction lower than that of rubber, as in the other embodiments. For this reason, also in the present embodiment, when the projection 3 is formed by the resin member 31 and the elastic material portion 32 as in the other embodiments, the rotating body slips down, and thus the derailing of the elastic crawler 1C hardly occurs even when the rotating body such as the track roller 130 tries to ride on the projection 3.
On the other hand, when the projection 3 is formed by the resin member 31 and the elastic material portion 32 as in the respective embodiments described above, the boundary surface BS formed between the resin member 31 and the elastic material portion 32 is used as a base point, and differences in rigidity occurs due to differences in material. Therefore, when strain is concentrated on the boundary surface BS between the resin member 31 and the elastic material portion 32 or in the vicinity of the boundary surface BS, cracks may occur in the elastic material portion 32.
On the other hand, in the present embodiment, referring to
In the present embodiment, the intermediate portion 315c of the crawler-thickness-direction outer circumferential end edge 315A is a flat portion that is continuous with the crawler-width-direction outer corner portion 315a and extends flatly toward the inner surface F311i of the crawler-width-direction side surface portion 311 in the crawler-width-direction cross section view. In this case, due to the existence of the flat portion between the crawler-width-direction outer corner portion 315a and the crawler-width-direction inner corner portion 315b of the crawler-thickness-direction outer circumferential end edge 315A, the occurrence and growth of cracks are further prevented, and thus the durability is further is improved.
In the present embodiment, the crawler-width-direction inner corner portion 315b of the crawler-thickness-direction outer circumferential end edge 315A in the crawler-width-direction side surface portion 311 of the resin member 31 has the rounded shape from the inner surface F311i toward the outer surface F311o of the crawler-width-direction side surface portion 311 in the crawler-width-direction cross section view. In this case, the occurrence and growth of cracks are further prevented, and thus the durability is further is improved as compared with a case where the crawler-width-direction inner corner portion 315b of the crawler-thickness-direction outer circumferential end edge 315A of the crawler-width-direction side surface portion 311 is not formed by the rounded shape.
In the present embodiment, as illustrated in
In the present embodiment, the crawler-width-direction side surface portion 311 of the resin member 31 is connected to the crawler-thickness-direction inner circumferential side (upper side) through the connecting portion 312 in a cantilever state. In this case, crawler-width-direction side surface portion 311 of the resin member 31 easily moves with respect to the connecting portion 312 with the crawler-thickness-direction inner circumferential side as a base point. Therefore, strain is easily concentrated on the boundary surface BS between the crawler-thickness-direction outer circumferential end edges 315A and 315B2 of the crawler-width-direction side surface portion 311 of the resin member 31 and the elastic material portion 32 in the projection 3 or in the vicinity of the boundary surface BS due to the contact of the track roller 130.
On the other hand, in the present embodiment, since either of the crawler-thickness-direction outer circumferential end edges 315A and 315B2 of the resin member 31 is configured in which the crawler-width-direction outer corner portion 315a and the crawler-width-direction inner corner portion 315b have the rounded shape (fillet) and the intermediate portion 315c is the flat portion, the occurrence and growth of cracks are further prevented, and thus the durability is further is improved.
In the present embodiment, the crawler-width-direction side surface portion 311 of the resin member 31 includes the crawler-width-direction inward extending wall portion (wall portion) 311b extending inward in the crawler width direction. In this case, since the crawler-width-direction side surface portion 311 of the resin member 31 is improved in strength, the occurrence and growth of cracks are further prevented, and thus the durability is further is improved.
In the present embodiment, the crawler-width-direction side surface portion 311 of the resin member 31 is also exposed on the crawler-width-direction side surface F32wo of the elastic material portion 32 as in the other embodiments. In this case, since the crawler-width-direction side surface portion 311 of the resin member 31 protects the elastic material portion 32, abrasion and deformation of the projection 3 are prevented, and thus the durability is further improved.
In the present embodiment, the resin member 31 also includes two crawler-width-direction side surface portions 311 arranged to face each other in the crawler width direction and at least one connecting portion 312 connecting the two crawler-width-direction side surface portions 311 as in the other embodiments. Also in the present embodiment, portions of the projection 3 excluding the two crawler-width-direction side surface portions 311 and the connecting portion 312 are formed by the elastic material portion 32 as in the other embodiments. Also in this case, since the two crawler-width-direction side surface portions 311 in the resin member 31 are connected, as one rigid body, to each other by the connecting portion 312 as in the other embodiments, the rigidity of the entire resin member 31 is improved, and thus the durability is further improved. Also in this case, the portions of the projection 3 excluding the two crawler-width-direction side surface portions 311 and the connecting portion 312 in the resin member 31 are formed by the elastic material portion 32 as in the other embodiments, the bonding area between the resin member 31 and the elastic material portion 32 is largely ensured, and thus the resin member 31 and the elastic material portion 32 are more firmly bonded. Therefore, also in this case, the durability of the entire projection 3 is improved, and thus the durability is further improved as in the other embodiments.
Incidentally, also in the present embodiment, the resin member 31 is configured as a thin plate as in the other embodiments. Also in the present embodiment, the resin member 31 is integrally formed as one component by injection molding using a thermoplastic resin. Also in the present embodiment, as illustrated in
Also in the present embodiment, the resin member 31 preferably includes at least one of a concave portion and a convex portion on the portion in contact with the elastic material portion 32 in other words, the embedded surface F as in the other embodiments. In this case, the embedded surface F of the resin member 31 in contact with the elastic material portion 32 is largely ensured and a bonding area between the resin member 31 and the elastic material portion 32 is largely ensured. Thereby, a bond force between the resin member 31 and the elastic material portion 32 increases, and as a result, the durability of the projection 3 and the durability of the elastic crawler 1C can be further improved.
Also in the present embodiment, as illustrated in
Also in the present embodiment, other concave portions or convex portions may be provided on the embedded surface F of the resin member 31 as in the other embodiments. Examples of the other convex portions or convex portions may include a single convex portion, embossing, and surface texturing as in the other embodiments. For example, also in the present embodiment, as indicated by a hatch in
In the present embodiment, as illustrated in
Referring to
In the present embodiment, the resin member 31 is embedded in the elastic material portion 32 such that the crawler-thickness-direction outer circumferential end edges 315A and 315B2 of the crawler-width-direction side surface portion 311 of the resin member 31 are arranged on the crawler-thickness-direction inner circumferential side (upper side) from the crawler-thickness-direction outer circumferential end 3e of the projection 3. Also in this case, since the crawler-thickness-direction outer circumferential end 3e of the projection 3 is originally a portion where the strain is easily concentrated on due to the contact with the track roller 130 as in the other embodiments, when the crawler-thickness-direction outer circumferential end edges 315A and 315B2 of the crawler-width-direction side surface portion 311 of the resin member 31 reach the crawler-thickness-direction outer circumferential end 3e of the projection 3, the strain generated in the vicinity of the crawler-thickness-direction outer circumferential end 3e of the projection 3 is further increased due to the difference in rigidity generated in the boundary surface BS between the resin member 31 and the elastic material portion 32, but the generation of strain in the vicinity of the crawler-thickness-direction outer circumferential end 3e of the projection 3 is prevented, the occurrence and growth of cracks are further prevented, and thus the durability is further improved when the crawler-thickness-direction outer circumferential end edges 315A and 315B2 of the crawler-width-direction side surface portion 311 of the resin member 31 are located at the position higher than the crawler-thickness-direction outer circumferential end 3e of the projection 3 and the crawler-width-direction outer corner portion 315a in the crawler-thickness-direction outer circumferential end edges 315A and 315B2 of the crawler-width-direction side surface portion 311 of the resin member 31 is formed by a fillet.
As illustrated in
Also in the third embodiment, a part of the resin member 31, a part of other parts or the like can be separated. In the present embodiment, the resin member 31 integrally includes the crawler-width-direction side surface portion 311 and the connecting portion 312 of the resin member 31, but the respective portions can also be configured as individual members. For example, the resin member 31 can be configured only by the crawler-width-direction side surface portion 311. In this case, at least one of the end surface on the crawler-thickness-direction outer circumferential side and the crawler-thickness-direction inner circumferential side (upper side) in the end edge 315 of the crawler-width-direction side surface portion 311 of the resin member 31 can be formed in the above-described shape (fillet). In addition, the connecting portion 312 of the resin member 31 may be incorporated in the elastic material portion 32. In this case, the connecting portion 312 of the resin member 31 is not exposed to the elastic material portion 32. Further, according to the disclosure, the crawler-width-direction inward extending wall portion 311b of the crawler-width-direction side surface portion 311 of the resin member 31 may not be provided.
Only some embodiments of the disclosure are merely described, and various modifications can be made according to claims. In the present embodiment, for example, as illustrated in
A part of the resin member 31, a part of other parts or the like can be separated. Various configurations adopted in the respective embodiments can be used in combination with each other. Further, various configurations adopted in the respective embodiments can be appropriately replaced with each other.
REFERENCE SIGNS LIST1A elastic crawler (first embodiment)
1B elastic crawler (second embodiment)
1C elastic crawler (third embodiment)
2 crawler body
3 projection
3a top surface of projection
3b side surface of projection
3b1 crawler-width-direction side surface of projection
3b2 crawler-circumferential-direction side surface of projection
3e lowermost end of projection
4 lug
31 resin member
31e lowermost end of resin member
311 base portion (crawler-width-direction side surface portion of resin member)
311b1 crawler-width-direction side surface of base portion
311b2 crawler-circumferential-direction side surface of base portion
312 connecting portion
312a top surface of connecting portion
313 convex portion
313a first rib
313b second rib
314 concave portion
314a first groove
314b second groove
315 end edge of crawler-width-direction side surface portion
315A crawler-thickness-direction outer circumferential end edge of crawler-width-direction side surface portion
315B2 crawler-thickness-direction outer circumferential end edge of crawler-width-direction side surface portion
315a crawler-width-direction outer corner portion
315b crawler-width-direction inner corner portion
315c intermediate portion (flat portion)
F311o outer surface of crawler-width-direction side surface portion
F311i inner surface of crawler-width-direction side surface portion
BS boundary surface
32 elastic projection
F embedded surface of resin member
100 crawler running apparatus
110 drive wheel (rotating body)
110P pin
120 idling wheel (rotating body)
130 track roller (rotating body)
Claims
1. An elastic crawler comprising:
- a crawler body formed in an endless belt shape and made of an elastic material;
- a projection arranged on an inner circumferential surface of the crawler body and containing an elastic material; and
- a resin member forming a part of the projection, wherein
- the resin member is embedded in the projection such that a lowermost end of the resin member is arranged at a position higher than a lowermost end of the projection, and
- a part of the resin member is exposed on a crawler-width-direction side surface of the projection.
2. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection.
3. The elastic crawler according to claim 1, wherein
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other, and
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection.
4. The elastic crawler according to claim 1, wherein
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection.
5. The elastic crawler according to claim 1, wherein
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
6. The elastic crawler according to claim 5, wherein
- the resin member includes a flat portion that is continuous with the crawler-width-direction outer corner portion and extends flatly toward the inner surface of the resin member in the crawler-width-direction cross section view.
7. The elastic crawler according to claim 5, wherein
- a crawler-width-direction inner corner portion of the resin member has a rounded shape from the inner surface of the resin member toward the outer surface of the resin member in the crawler-width-direction cross section view.
8. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection,
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other, and
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection.
9. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection, and
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection.
10. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection, and
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
11. The elastic crawler according to claim 1, wherein
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other,
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection, and
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection.
12. The elastic crawler according to claim 1, wherein
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other,
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection, and
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
13. The elastic crawler according to claim 1, wherein
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection, and
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
14. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection,
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other,
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection, and
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection.
15. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection,
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other,
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection, and
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
16. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection,
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection, and
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
17. The elastic crawler according to claim 1, wherein
- other parts of the resin member are exposed on a top surface of the projection,
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view, and
- the resin member includes a flat portion that is continuous with the crawler-width-direction outer corner portion and extends flatly toward the inner surface of the resin member in the crawler-width-direction cross section view.
18. The elastic crawler according to claim 1, wherein
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other,
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection,
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection, and
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view.
19. The elastic crawler according to claim 1, wherein
- the resin member includes two base portions arranged in a crawler width direction to face each other and at least one connecting portion configured to connect the two base portions to each other,
- a region is partitioned between the base portion and the connecting portion to accommodate other portions forming the projection,
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view, and
- the resin member includes a flat portion that is continuous with the crawler-width-direction outer corner portion and extends flatly toward the inner surface of the resin member in the crawler-width-direction cross section view.
20. The elastic crawler according to claim 1, wherein
- the resin member includes at least one of a concave portion and a convex portion on an embedded surface in contact with the projection,
- a crawler-width-direction outer corner portion of the resin member has a rounded shape from an outer surface of the resin member toward an inner surface of the resin member in a crawler-width-direction cross section view, and
- the resin member includes a flat portion that is continuous with the crawler-width-direction outer corner portion and extends flatly toward the inner surface of the resin member in the crawler-width-direction cross section view.
Type: Application
Filed: Oct 16, 2019
Publication Date: Dec 30, 2021
Applicant: BRIDGESTONE CORPORATION (Chuo-ku, Tokyo)
Inventor: Ryo MIYAMOTO (Chuo-ku, Tokyo)
Application Number: 17/281,326