CONTROLLING A VACUUM VALVE IN A SEWAGE PIT
An example system includes a valve between a suction pipe extending into a sewage pit and a vacuum pipe connected to a sewer system. The vacuum pipe has vacuum pressure. The valve is controllable to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe. A sensor is configured to detect the vacuum pressure in the vacuum pipe. The valve is controllable to open for a duration that is based, at least in part, on the vacuum pressure in the vacuum pipe.
Priority is hereby claimed to U.S. Provisional Application No. 63/031,021, which was filed on May 28, 2020. U.S. Provisional Application No. 63/031,021 is incorporated herein by reference as if set forth herein in full.
TECHNICAL FIELDThis specification relates generally to techniques for controlling operation of a vacuum valve in a sewage pit.
BACKGROUNDA vacuum sewer system is configured to transport waste, such as sewage, from various sewage pits to a vacuum station, which may be, or include, a waste treatment facility. In some examples, a vacuum sewer system relies on a vacuum in a network of pipes in fluid communication with the vacuum station. A difference in pressure between the pipes and the sewage pits allows the system to extract the waste from the sewage pits. The waste is transported over a series of pipes, or other conduits, that ascend, descend, ascend, descend, and so forth, until the vacuum station is reached. Air through the system assists in moving the waste through the series of pipes.
SUMMARYAn example system includes a valve between a suction pipe extending into a sewage pit and a vacuum pipe connected to a sewer system. The vacuum pipe has vacuum pressure—for example negative pressure enabling suction. The valve is controllable to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe. A sensor is configured to detect the vacuum pressure in the vacuum pipe. The valve is controllable to open for a duration that is based, at least in part, on the vacuum pressure in the vacuum pipe. The system may include one or more of the following features, either alone or in combination.
A controller may be configured to compare the vacuum pressure in the vacuum pipe to a predefined pressure and to control the valve based on comparison of the vacuum pressure to the predefined pressure. The controller may be configured to determine whether the vacuum pressure is within a range of pressures and to control the valve based on whether the vacuum pressure is within the range of pressures. The sensor may be part of the controller or may be separate from the controller.
Controlling the valve may include selecting the duration for the valve to be open and controlling the valve to be open for the selected duration. The duration may be based on a range of pressures into which the vacuum pressure falls.
The controller may be configured to perform operations that include: determining whether the vacuum pressure is within a first range of pressures or within a second range of pressures, where the first range of pressures is associated with a first duration and the second range of pressures is associated with a second duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range. The first range may include pressures that are greater than pressures in the second range. “Greater” in this context refers to absolute values. So, for example, a vacuum pressure (which is negative) of fifteen (15) inches of mercury is greater than a vacuum pressure of ten (10) inches of mercury. Likewise, a positive (non-vacuum) pressure of eight (8) inches of mercury is greater than a positive pressure of five (5) inches of mercury.
The system may include a sensor tube extending into the sewage pit to sense a fill level of the sewage pit. The suction pipe may be configured as a back-up to the sensor tube for sensing the fill level of the sewage pit. The controller may be configured control the valve to open based also on a pressure in at least one of the suction pipe or the sensor tube meeting or exceeding one or more predefined levels. In response to positive pressure in at least one of the suction pipe or the sensor tube meeting or exceeding the one or more predefined levels, the controller may be configured to control the valve to open for a first duration or a second duration based on the vacuum pressure in the vacuum pipe. The first duration may be different from the second duration. The pressure in at least one of the suction pipe or the sensor tube includes at least one of a first pressure in the sensor tube, a second pressure in the sensor tube, or a third pressure in the suction pipe. The first pressure, the second pressure, and the third pressure are different. The valve is controllable to close after the valve is open. The one or more predefined levels may be indicative of a fill level of the sewage pit.
The controller may be configured to perform operations that include: determining whether the vacuum pressure is within the first range of pressures, within a second range of pressures, or within a third range of pressures, where the first range of pressures is associated with a first duration, the second range of pressures is associated with a second duration, and the third range of pressures is associated with a third duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range, for the second duration if the vacuum pressure falls within the second range, or for the third duration if vacuum level falls within the third range. The first range may include pressures that are greater than pressures in the second range, and the second range may include pressures that are greater than pressures in the third range.
An example system may include a water meter to detect water usage in a residence serviced by the sewage pit. The controller may detect ground water infiltration into the sewage pit based on water usage from the residence.
An example apparatus is configured for use in a system that includes a sewage pit, a suction pipe in the sewage pit, and a valve between the suction pipe and a vacuum pipe that connects to a sewer system. The apparatus includes a controller configured to perform operations that include: determining whether a vacuum pressure in the vacuum pipe is within a first range of pressures or within a second range of pressures, where the first range of pressures is associated with a first duration and the second range of pressures is associated with a second duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range. Controlling the valve to open causes vacuum pressure from the vacuum pipe to extract content from the sewage pit through the suction pipe, past the valve, and into the vacuum pipe. The example apparatus may include one or more of the following features, either alone or in combination.
The controller may be configured to perform operations that include: determining whether the vacuum pressure in the vacuum pipe is within a third range of pressures corresponding to a third duration; and controlling the valve to open for the third duration if the vacuum pressure falls within the third range. The first range may include pressures that are greater than pressures in the second range and/or the second range may include pressures that are greater than pressures in the third range.
The controller may be configured to perform operations that include: detecting a fill level of the sewage pit by monitoring the suction pipe, a sensor tube that extends into the sewage pit, or both the suction pipe and the sensor tube; and controlling the valve to open based also on the fill level of the sewage pit. Monitoring may include monitoring the suction pipe for a first pressure and monitoring the sensor tube for a second pressure. If a pressure in the suction pipe exceeds a first pressure, the valve may be controlled to open. The first pressure may be greater than the second pressure.
An example system may include an apparatus configured for use in a system that includes a sewage pit, a suction pipe in the sewage pit, and a valve between the suction pipe and a vacuum pipe that connects to a sewer system. The apparatus includes a controller configured to perform operations that include: determining whether a vacuum pressure in the vacuum pipe is within a first range of pressures or within a second range of pressures, where the first range of pressures is associated with a first duration and the second range of pressures is associated with a second duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range. Controlling the valve to open causes vacuum pressure from the vacuum pipe to extract content from the sewage pit through the suction pipe, past the valve, and into the vacuum pipe. The system may also include a battery for powering at least the controller and a solar panel connected to the battery to charge the battery.
An example system may include a controller to detect a pressure in a suction pipe extending into a sewage pit, where the suction pipe is connected to a vacuum pipe of a sewer system by a valve. The system may include a tube assembly connected to the controller through which the controller detects the pressure in the suction pipe. The tube assembly includes a first part having a first diameter, where the first part is connected to a point where the pressure in the suction pipe is detectable; a second part having a second diameter, where the second diameter is greater than the first diameter and where the second part is connected to the first part; and a third part having a third diameter, where the third diameter is less than the second diameter and where the third part is connected between the second part and the controller. The example system may include one or more of the following features, either alone or in combination.
The first diameter and the third diameter may be equal. The second diameter may be greater than the first diameter by at least a factor of two or by less than a factor of two. The first part and the third part may include tubing and the second part may include a pipe that is at least partly transparent. The point where the pressure in the suction pipe is detectable may be in the valve. The point where the pressure in the suction pipe is detectable is may be the suction pipe.
At least part of the tube assembly may be configured to receive content from the sewage pit when the valve is controlled to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe. The system may include a surge suppressor connected between the second part and the controller. The surge suppressor may inhibit movement of the content into the third part. The tube assembly may include a sensor within the second part to detect content received from the sewage pit in the second part. The sensor may be configured to send a signal to the controller. The signal may indicate a presence of the content in the second part. The tube assembly may include a sensor within the second part to detect that content from the sewage pit has been in the second part for a predefined duration. The sensor may be configured to send a signal to the controller. The signal may indicate a presence of the content in the second part for the predefined duration.
An example system includes a controller to detect a pressure in a sensor tube extending into a sewage pit, where the pressure is indicative of a fill level of the sewage pit; and a tube assembly connected between the sensor tube and the controller. The controller is configured for detecting the pressure in the sensor tube through the tube assembly. The tube assembly includes a first part having a first diameter, where the first part is connected to the sensor tube; a second part having a second diameter, where the second diameter is greater than the first diameter and where the second part is connected to the first part; and a third part having a third diameter, where the third diameter is less than the second diameter and where the third part is connected between the second part and the controller. The system may include one or more of the following features, either alone or in combination.
The first diameter and the third diameter may be equal. The second diameter may be greater than the first diameter by at least a factor of two. The first part and the third part may include tubing and the second part may include a pipe that is at least partly transparent. The controller may be configured to detect a pressure in a suction pipe between the sewage pit and a vacuum pipe of a sewer system. The controller may be configured to control a valve between the suction pipe and the vacuum pipe based on at least one of the pressure in the suction pipe, the pressure in the sensor tube, or both a pressure in the suction pipe and a pressure in the sensor tube.
At least part of the tube assembly is configured to receive content from the sewage pit when a valve is controlled to open to allow content to flow from the sewage pit, through a suction pipe, and into a vacuum pipe connected to a sewer system. The system may include a surge suppressor connected between the second part and the controller. The surge suppressor may be configured to inhibit movement of the content into the third part. The tube assembly may include a sensor within the second part to detect the content in the second part. The sensor may be configured to send a signal to the controller. The signal may indicate a presence of the content in the second part. The tube assembly may include a sensor within the second part to detect that the content has been in the second part for a predefined duration. The sensor may be configured to send a signal to the controller. The signal may indicate a presence of the content in the second part for the predefined duration.
An example system is for use with a valve between a suction pipe extending into a sewage pit and a vacuum pipe connected to a sewer system, where the valve is controllable to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe. The system includes a controller to control the valve based on at least one of a positive pressure in the suction pipe or a positive pressure in a sensor tube indicative of a fill level of the sewage pit. The system also includes a first tube assembly connected to the controller through which the controller detects the pressure in the suction pipe. The first tube assembly includes: a first part having a first diameter, where the first part is connected to a point where the pressure in the suction pipe is detectable; a second part having a second diameter, where the second diameter is greater than the first diameter and where the second part is connected to the first part; and a third part having a third diameter, where the third diameter is less than the second diameter and where the third part is connected between the second part and the controller. The system also includes a second tube assembly connected to the controller through which the controller detects the pressure in the sensor tube. The second tube assembly includes a fourth part having a fourth diameter, where the fourth part is connected to the sensor tube; a fifth part having a fifth diameter, where the fifth diameter is greater than the fourth diameter and where the fifth part is connected to the fourth part; and a sixth part having a sixth diameter, where the sixth diameter is less than the fifth diameter and where the sixth part is connected between the fifth part and the controller. The example system may also include one or more of the following features, either alone or in combination.
The suction pipe may be configured as a back-up to the sensor tube. The controller may be configured to control the valve based on a pressure in at least one of the suction pipe or the sensor tube meeting or exceeding one or more predefined levels. The one or more predefined levels may include a first predefined level for the suction pipe and a second predefined level for the sensor tube. The first predefined level may be greater than or different than the second predefined level.
An example control system for a sewer system includes a central controller and local controllers. Each of the local controllers is associated with a local sewage pit that is remote from the central controller. Each of the local controllers is configured to perform operations that include: determining a vacuum pressure in a vacuum pipe connected to the sewer system at a pit enclosure containing a local controller; and sending information to the central controller. The information is indicative of the vacuum pressure present at the pit enclosure. The central controller is configured to control the local controllers based on the information from the local controllers. The system may include one or more of the following features, either alone or in combination.
Each local controller may be configured to control a vacuum valve to evacuate a sewage pit into the vacuum pipe. The central controller may be configured to instruct the local controllers to evacuate sewage pits in a sequence. The sequence may be based on detection of a waterlog in the vacuum pipe. The central controller may be configured to detect a location of the waterlog by receiving information from a local controller indicating that a vacuum pressure in the vacuum pipe determined by the local controller is below a predefined value. The sequence may include evacuating local sewage pits starting with a first local sewage pit that is closest to the central controller physically and that reports a vacuum pressure in the vacuum pipe that is below a predefined value and then evacuating local sewage pits that are successively less close to the central controller physically until a local sewage pit is reached that reports a vacuum pressure in the vacuum pipe that exceeds a target value.
Controlling the local controllers may include changing how often—for example, a frequency—to set or to enter a listening mode in each local controller. The listening mode may be extended for a duration during which a local controller listens for data from the central controller. A frequency of the listening mode may be increased for local controllers known to be affected by a waterlog in the vacuum pipe. At least one local controller may be configured to generate a performance report containing changes resulting from system maintenance or system upgrades.
One or more non-transitory machine-readable storage media store instructions that are executable by a controller associated with a sewage pit. The instructions are executable to perform example operations that include: determining whether a vacuum pressure in a vacuum pipe that is part of a sewer system is within a first range of pressures or within a second range of pressures, where the first range of pressures is associated with a first duration and the second range of pressures is associated with a second duration; and controlling a valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range. The valve is between the vacuum pipe and a suction pipe that extends into the sewage pit. Controlling the valve to open causes vacuum pressure from the vacuum pipe to extract content from the sewage pit through the suction pipe, past the valve, and into the vacuum pipe. The operations may include one or more of the following features, either alone or in combination.
The operations may include detecting a fill level of the sewage pit by monitoring the suction pipe, a sensor tube that extends into the sewage pit, or both the suction pipe and the sensor tube; and controlling the valve to open based also on the fill level of the sewage pit. The monitoring operations may include monitoring the suction pipe for a first pressure and monitoring the sensor tube for a second pressure. If a pressure in the suction pipe exceeds the first pressure, the valve may be controlled to open. The first pressure may be greater than the second pressure.
The operations may include detecting a fill level of the sewage pit by monitoring the suction pipe and controlling the valve to open based also on the fill level of the sewage pit. The operations may include determining whether the vacuum pressure is within a third range of pressures corresponding to a third duration. The valve may be controlled to open for the third duration if the vacuum pressure falls within the third range. The first range may include pressures that are greater than pressures in the second range, and the second range may include pressures that are greater than pressures in the third range. The first range may include pressures that are greater than pressures in the second range.
Any two or more of the features described in this specification, including in this summary section, can be combined to form implementations not specifically described herein.
The systems and techniques described herein, or portions thereof, can be implemented as/controlled by a computer program product that includes instructions that are stored on one or more non-transitory machine-readable storage media, and that are executable on one or more processing devices to control (e.g., coordinate) the operations described herein. The systems and techniques described herein, or portions thereof, can be implemented as an apparatus, method, or electronic system that can include one or more processing devices and memory to store executable instructions to implement various operations.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
Like reference numerals in different figures indicate like elements.
DETAILED DESCRIPTIONDescribed herein are examples implementations of techniques for controlling operation of a vacuum valve (“valve”) in a sewage pit. Also described herein are example implementations of techniques for controlling at least part of a vacuum sewer system. An example vacuum sewer system includes, but is not limited to, a sewage pit, a vacuum pipe to provide vacuum pressure for evacuating the sewage pit, and a valve between the vacuum pipe and the sewage pit. A vacuum pressure includes a pressure that is less than local atmospheric pressure and that may be defined as a difference between the local atmospheric pressure and a point at which the pressure is measured. A controller is configured—for example, programmed—to detect the vacuum pressure in the vacuum pipe and to control the valve to open for a duration that is based, at least in part, on the detected vacuum pressure in the vacuum pipe.
In an example, the controller may determine whether the vacuum pressure in the vacuum pipe is within one of multiple pressure ranges, such as a first range of pressures or a second range of pressures. The first range of pressures may be greater than the second range of pressures and may be more common in sewage pits that are located physically closer to a vacuum station than in sewage pits that are located physically farther from the vacuum station. “Greater” in this example refers to absolute vacuum pressure values. So, for example, a vacuum pressure (which is negative) of fifteen (15) inches of mercury is greater than a vacuum pressure of ten (10) inches of mercury. In an example, sewage pits closer to the vacuum station may experience greater vacuum pressures in a common vacuum pipe than sewage pits farther away from the vacuum station. Greater vacuum pressures in the vacuum pipe increase the responsiveness of the valve (which opens in response to vacuum pressure) and may hold the valve more open than lower vacuum pressures.
In the preceding example, the first range of pressures may be associated with a first duration and the second range of pressures being associated with a second duration. The first duration may be shorter than the second duration, since the first vacuum pressure is greater than the second vacuum pressure. For reasons explained above, a greater vacuum pressure may require the vacuum valve to open for a shorter duration, whereas a lower vacuum pressure may require the valve to open for a longer duration. The controller may store, in computer memory, different durations for different ranges of pressures. The controller may control the valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range, thereby enabling the valve to remain open for an appropriate duration to evacuate all or part of the sewage pit via the vacuum pipe. This concept may be extended. For example, the controller may determine whether the vacuum pressure in the vacuum pipe is within a third range of pressures that is less than the second range of pressures and that is associated with a third duration stored in computer memory. The controller may control the valve to open for the third duration if the vacuum pressure falls within that third range.
The preceding durations and vacuum pressure ranges may be programmable into the controller. For example, the durations and corresponding vacuum pressure ranges may be set by a user or administrator of the vacuum sewer system and conveyed to each controller in the system. The durations and vacuum pressure ranges set by the user or administrator and may be independent of, e.g., not set based on, contemporaneous measurements of, air, liquid, or both air and liquid passing through the valve when the valve is open.
An example controller may include one or more processing devices, one or more switches, and one or more other components resident on one or more circuit boards. In this example, the one or more processing devices constitute the on-board intelligence of the controller. The one more processing devices, examples of which are described herein, may be configured to communicate with a remote computing system, which may also include one or more processing devices, examples of which are described herein. The remote computing system may be remote in the sense that it is not in a pit enclosure associated with a sewage pit. For example, the remote computing system may be located at a vacuum station or elsewhere. The controller thus may communicate with the remote computing system to receive information, such as data, indicating how and when to control operation of the valve and, thus, operation of the sewage pit. In an example, the remote computing system may transmit vacuum pressure ranges and associated durations for holding the vacuum valve open when the vacuum pressure detected locally in the vacuum pipe is within one of the ranges. The controller may use this period of time to control the duration that the valve is open. In an example, the remote computing system may send commands to the controller to control operation of the valve directly. Other example operations are described herein. In some implementations, the controller may be, or include, a pneumatic controller.
The example systems described herein may also be configured to monitor the fill level of the sewage pit by monitoring the positive pressure in a sensor tube extending into a sewage pit, the positive pressure in a suction pipe that transports content from the sewage pit through the valve to the vacuum pipe, or both the positive pressures in the sensor tube and the suction pipe. A problem that may arise is that content from the sewage pit may enter a monitoring tube, particularly during evacuation of the sewage pit. If that content enters the monitoring tube at a sufficient velocity, the content may reach the controller and cause damage to the controller. The tube assemblies described herein may address this problem. For example, a first tube assembly may enable monitoring of the positive pressure in the sensor tube and a second tube assembly may enable monitoring of the positive pressure in the suction pipe. The first and second tube assemblies may have the same structure and function. In this regard, although the controller may be water-resistant or even water-tight, it is preferred that content not reach the controller since it can negatively impact the controller's operation. Accordingly, the tube assemblies described herein inhibit or prevent content from reaching the controller through a tube assembly connected to the sensor tube and/or through a tube assembly connected to monitor the positive pressure in the suction pipe.
An example tube assembly configured to inhibit or to prevent content from reaching the controller has a relatively small diameter at a point of connection to the device being monitored. That relatively small diameter expands to a larger diameter at a distance from the connection point. The larger diameter remains for a distance and then the diameter decreases again to the point of connection to the controller. For example, the tube assembly may include a first part having a first diameter. The first part may be connected to the sensor tube or to a point on the valve that experiences the pressure in the suction pipe. The tube assembly may include a second part having a second diameter, which is greater than the first diameter, and a third part having a third diameter, which is less than the second diameter. The third part may be connected to the controller and the second part may be connected between the first part and the third part. The existence of a region of the tube assembly having an increased volume—that is, in the second part—may reduce the velocity and positive pressure of content moving through the tube assembly, making it less likely for that content to reach the controller. The system may also include a surge suppressor in the third part. The increased air volume in the second part may increase the air pressure volume that is pushing on the surge suppressor providing more force to close the surge suppressor, which traps the air in the second part causing reverse pressure to push the fluid back into the valve.
Vacuum sewer system 10 includes a sewage pit 11. Sewage pit 11 is a repository, such as a local storage facility, that stores waste including, but not limited to, human waste, water run-off, and other content to be eliminated via the vacuum sewer system. Sewage pit 11 may be of any appropriate size. An example sewage pit is ten (10) gallons in volume; however, the techniques are not limited to use with sewage pits of this size. The example sewage pit may service a number of buildings or residences, depending upon its size. Example vacuum sewer systems may include any appropriate number of sewages pits and corresponding components of the type shown in
Each local system include a pit enclosure, which is above the sewage pit at each local system. The pit enclosure (not shown) may have a trapezoidal shape that is inverse to that of the sewage pit 11 shown in
Vacuum valve 12 may be constructed using any appropriate technology. In some implementations, vacuum valve 12 is made of rubber or other appropriate type material configured to create an air-tight and liquid-tight seal between suction pipe 14 and vacuum pipe 15. Vacuum pipe 15 is, is part of, or is connected to, the series of pipes, or other conduits, that ascend, descend, ascend, descend, and so forth, until the vacuum station is reached, as shown in
Vacuum pressure is maintained in vacuum pipe 15 by vacuum station 13. For example, the vacuum station generates vacuum pressure that travels through the vacuum pipe to reach each local system. In some implementations, the farther a sewage pit is located from the vacuum station, the lower the level of vacuum pressure there will be in the vacuum pipe, as explained previously. In some implementations, sewage pits that are relatively closer to the vacuum station, such as those in local systems 22c and 22d, may have vacuum pressures of around fifteen (15) inches of mercury or more. In some implementations, sewage pits that are relatively farther from the vacuum station, such as those in local systems 22a and 22f, may have vacuum pressures of around ten (10) inches of mercury. In some implementations, five (5) inches of mercury is insufficient vacuum pressure to open the vacuum valve 12. In some implementations, however, five (5) inches of mercury may be sufficient vacuum pressure to open the vacuum valve 12. Vacuum pressure values are referred to herein using their absolute values and, as such, a negative sign is omitted from those values, as above. Controller 16 may be configured to detect the level or magnitude of vacuum pressure in vacuum pipe 15 (or lack thereof) at point of connection to the local system, and to report that information to remote computing system 17. The information may include an alert if insufficient vacuum is detected. In the example of
In the example of
The suction pipe is configured as a back-up to a sensor tube, described below, for sensing the fill level of the sewage pit. For example, the sensor tube is used to sense the fill level of the sewage pit. The suction pipe is configured, e.g., connected to the controller, to act as a redundant mechanism (e.g., a back-up) for sensing the fill level of the sewage pit. Accordingly, the combination of the sensor tube and the suction pipe may reduce the chances that a sewage pit will not be evacuated when needed.
As the sewage pit fills, the fill level 26a of the waste or other content rises, so that the end, and more, of suction pipe 14 is submerged, as shown in
Tube assemblies may be connected between sensor pipe 23 and controller 16 and between a point where pressure in suction pipe 14 is detectable and controller 16. The pressure detected in the suction pipe may be vacuum pressure—that is negative pressure—from the vacuum pipe or positive pressure that increases in the suction pipe in proportion to increases in content in the sewage pit. That is, as the content in the sewage pit builds-up, the positive pressure in the suction pipe increases in proportion to the amount of the build-up. When the vacuum valve opens, suction pipe 14 is exposed to negative pressure from the vacuum pipe.
Tube assembly 50 also includes a third part 54. The third part is connected between second part 52 and controller 16. In the example of
Because tube assembly 50 is air-tight, the controller is able to detect both positive and negative pressure via the tube assembly. For example, through tube assembly 50, controller 16 is able to detect positive pressure in sensor tube 23. For example, through tube assembly 50, controller 16 is able to detect positive pressure in suction pipe 14 when the vacuum valve is closed or negative pressure in suction pipe 14 when the vacuum valve is open or the vacuum valve is leaking. During pit evacuation, content from the sewage pit, including liquid, may enter the tube assembly either through the sensor tube or the suction pipe. In the case of the suction pipe for example, evacuating the sewage pit results in content moving through the suction pipe at a relatively high velocity and pressure. This content may be forced into the tube assembly. In the case of the suction pipe, the tube assembly is connected at or near the valve, where the pressure in the suction pipe is experienced, since this may reduce the amount of content forced into the tube assembly. The tube assembly may be connected at the elbow 58 of suction pipe 14; however, connection at that point may make it easier for upward flowing content to enter the tube assembly.
In any case, once the content enters the tube assembly, the increased diameter of second part 52 reduces the chances that the content will reach the controller and cause damage. In this regard, absent the second part having the increased diameter, the capillary effect could enable the content to reach the controller more easily. The increased diameter of second part 52 results in an increased volume in second part 52 relative to first part 51 and third part 54, thereby decreasing the chances that capillary effect will cause content to travel to the controller. Furthermore, the volume of second part 52 takes time to fill. In this regard, after the sewage pit evacuates, a large vacuum pressure (suction) reaches tube assembly 50. This vacuum pressure causes the content in second part 52 to get suctioned back out. This can happen relatively quickly after evacuation and, as a consequence, can cause the content in the volume of second part 52 to be suctioned out before it fills the volume and reaches third part 54. In some cases, content such as fluid does not get suctioned out when the vacuum valve is triggered, for example, if the vacuum valve is triggered for a short time or there is a low vacuum pressure in the vacuum pipe. But, since the capillary effect has been reduced or eliminated by the larger tube size in the second part of the tube assembly and since the connection port is behind the plunger in the valve, the content remaining in the tube assembly will drain back down into the sewage pit shortly after the valve closes.
In some implementations, second part 52 may be 1 inch (2.54 cm) in length, 2 inches (5.08 cm) in length, 3 inches (7.62 cm) in length, 4 inches (10.16 cm) in length, 5 inches (12.7 cm), 6 inches (15.24 cm) in length, or more. The combination of diameter and length increases the volume. As noted, with the increase in volume may come a reduction in the chances that content will flow through the third part to the controller. As noted, increased volume reduces the capillary effect within the tube assembly that can cause content to travel to the controller. The increased volume also acts as a buffer to hold content until it can be suctioned out by the suction pipe, as noted.
In some implementations, the second part diameter is greater than the first part diameter by less than a factor of two. In some implementations, the second part diameter is greater than the third part diameter by less than a factor of two. In some implementations, the second part diameter is greater than the first part diameter by at least a factor of two. In some implementations, the second part diameter is greater than the third part diameter by at least a factor of two. In some implementations, the second part diameter is greater than the first part diameter by at least a factor of three. In some implementations, the second part diameter is greater than the third part diameter by at least a factor of three. In some implementations, the second part diameter is greater than the first part diameter by at least a factor of four. In some implementations, the second part diameter is greater than the third part diameter by at least a factor of four.
As shown in
Referring to
The sensor may include two electrical contacts that are separated by a space. Content covering both electrical contacts produces a short circuit between the electrical contacts, which is identified by the sensor and which triggers output of the signal. In some cases, the force of content, such as liquid, within the second part of the tube assembly may produce splashing. Accordingly, the sensor may be configured to detect that the electrical contacts produced the short circuit for at least a predefined duration. The predefined duration may be programmable to ensure that splash is discounted by creating the short circuit only when both electrical contacts have remained covered for a period of time, such as 5 seconds, 10 seconds, 15 seconds, or more.
The sensor may be located at the top of the second part of the tube assembly near to third part 54, at the bottom of the second part of the tube assembly near to first part 51, or in the middle of the second part of the tube assembly as shown. In some implementations, multiple sensors may be located within the tube assembly. For example, a first sensor may be located in the second part adjacent to the first part to indicate that content is moving up the tube assembly. A second sensor may be located in about the middle of the second part to indicate that content continues to move-up the tube assembly. A third sensor may be located in at the top of the second part adjacent to the third part to indicate that content is continuing to move-up the tube assembly and that the content may be in danger of reaching the controller.
In some implementations, the controller may sense a predetermined positive pressure in the sensor tube and/or the suction pipe via the tube assembly, which indicates that the sewage pit is ready to be evacuated, and control the vacuum valve to open in response. The vacuum valve may remain open for a duration that is based on the vacuum pressure detected in the vacuum pipe. In an example, the controller may control the vacuum valve to open in response to an external command or other trigger that is independent of (e.g., not based on) the pressure in the sensor tube and/or the suction pipe. The vacuum valve may remain open for a duration that is based on the vacuum pressure detected in the vacuum pipe. The duration for which the vacuum valve remains open may be user- or administrator-set for different ranges of vacuum pressures in the vacuum pipe. These features are described in more detail below.
Referring to
After controller 16 determines to open the vacuum valve, controller 16 operates, through one or more intermediary components/devices 21—examples of which are described below—to enable vacuum valve 12 to open. As explained, after, or upon, opening of the vacuum valve, vacuum pressure in vacuum pipe 15 causes waste from the sewage pit to evacuate via suction pipe 14, and to enter vacuum pipe. That is, the vacuum pressure in the vacuum pipe suctions the waste through the suction pipe, past the vacuum valve, and into the vacuum pipe. From there, the waste is transported along the series of pipes, or other conduits, that may ascend, descend, ascend, descend, and so forth, until the vacuum station is reached. In some implementations, the vacuum valve is controlled to stay open for a duration that is based on the vacuum pressure in the vacuum pipe, whereafter the vacuum valve is controlled to close. The controller may obtain the duration from the remote computing system or other appropriate computing system. Data representing the duration is stored, by the controller, in local or remote computer memory and is used to control operation of the vacuum valve. In some implementations, the controller records the time at which the vacuum valve is opened, and then counts-down, or otherwise keeps track of, the duration, after which the controller performs control operations to cause the vacuum valve to close. Hence, the vacuum valve remains open, in this example, for the duration. In some implementations, the duration is between one (1) second (s) and three (3) seconds. In some implementations, the duration is at least (1) second, at least two (2) seconds, at least three (3) seconds, at least four (4) seconds, at least five (5) seconds, at least six (6) seconds, at least seven (7) seconds, at least eight (8) seconds, at least nine (9) seconds, at least ten (10) seconds, at least eleven (11) seconds, at least twelve (12) seconds, at least thirteen (13) seconds, at least fourteen (14) seconds, at least fifteen (15) seconds, or more. However, the duration that the vacuum valve remains open is not limited to these values, and may have any appropriate values.
As noted, controller 16 monitors the vacuum pressure in vacuum pipe 15. For example controller may be connected to a monitoring line 71 or 72 that detects the vacuum pressure in vacuum pipe 15. Controller 16 may be configured to control valve 12 to open for a duration that is based, at least in part, on the vacuum pressure in the vacuum pipe. More specifically, the controller may determine to open valve 12 based on positive pressure in sensor tube 23, positive pressure in suction pipe 14, both positive pressures in sensor tube 23 and suction pipe 14, or a signal from remote computing system 17 that is independent of the pressures in sensor tube 23 and suction pipe 14. The controller may then determine the duration for which the valve is to remain open based on the level or amount of vacuum (negative) pressure in vacuum pipe 15. In some implementations, a wired or wireless sensor 73 connected to the vacuum pipe may sense, determine, or monitor the vacuum pressure in the vacuum pipe and send information or data representing that pressure to controller 16.
In this regard, as explained previously with respect to
The vacuum pressure ranges and associated valve open durations may be set by a user or administrator either locally—that is, on the controller itself—or remotely through remote computing system 17. Data representing the vacuum pressure ranges and associated valve open durations may be stored in memory on the controller. For example, data representing a first range of pressures may be stored in association with a first duration; data representing a second range of pressures may be stored in association with a second duration; data representing a third range of pressures may be stored in association with a third duration; data representing a fourth range of pressures may be stored in association with a fourth duration; and so forth. The first, second, third, fourth, etc., durations may be different. The association between ranges of pressure and durations may be made using a look-up table, pointers, or any appropriate programmatic constructs. In some implementations the data representing the vacuum pressure ranges and associated valve open durations may be stored in remote memory and accessed by the controller over one or more computer networks.
The controller may be configured—for example programmed—to operate as a sensor to detect the vacuum pressure in the vacuum pipe and, in response, to access the preceding data to determine whether the vacuum pressure falls within the first range of pressures, within the second range of pressures, within the third range of pressures, within the fourth range of pressures, and so forth. For example, the controller may compare the detected vacuum pressure to one or more predefined pressures that represent the ranges. In an example above, if the vacuum pressure in the vacuum pipe is greater than 15 inches of mercury, then the vacuum valve may be controlled to open for 4 seconds; if the vacuum pressure in the vacuum pipe is greater than 10 inches of mercury but less than or equal to 15 inches of mercury, then the vacuum valve may be controlled to open for 8 seconds; and if the vacuum pressure in the vacuum pipe is greater than or equal to 5 inches of mercury and less than or equal to 10 inches of mercury, then the vacuum valve may be controlled to open for 11 seconds. In this example, if the detected vacuum pressure is 8 inches of mercury, that value may be compared to 5 inches of mercury and to 10 inches of mercury to determine the range in which the detected vacuum pressure falls. Controller 16 then controls valve 12 to open for 11 seconds, which is the duration for the pressure range bounded by 5 inches of mercury and 10 inches of mercury. In this example, if the detected vacuum pressure had been 12 inches of mercury, the controller would have controlled valve 12 to open for 8 seconds, which is the duration for the pressure range bounded by 10 inches of mercury and 15 inches of mercury. In this example, if the detected vacuum pressure had been 18 inches of mercury, the controller would have controlled valve 12 to open for 4 seconds, which is the duration for the pressure range that exceeds 15 inches of mercury. As explained above, other values may be used for pressure and duration.
As noted, in some implementations, the sewage pit is evacuated to one (1) inch below the ends of the suction pipe and the sensor tube. However, the processes are not limited to this evacuation level, and any appropriate evacuation level may be achieved. In this example, sensor tube 23 is a pressure sensor that extends into, and below, a predetermined fill level of the sewage pit. For example, sensor tube may extend to one (1) inch or more above the floor 19 of sewage pit 11. As explained, as the sewage pit fills, the positive pressure in sensor tube 23 increases. In some implementations, controller 16 is configured to sense this positive pressure, to compare the positive pressure against a predetermined pressure and, when the predetermined pressure is reached, to perform operations to open vacuum valve 12, thereby allowing the sewage pit to evacuate. In some implementations, controller 16 contains a switch 30 that is operable based on the positive pressure sensed in the sensor tube. When the predetermined pressure is reached, the switch closes. Multiple such switches (not shown) may be included on the controller, each triggered by a different predetermined pressure in the sensor tube such as those described herein. In an example, this results in a contact closure on a circuit board 29 containing the processing device(s) and switch. The contact closure indicates to on-board intelligence (e.g., one or more processing devices) in the controller that the predetermined pressure has been reached in the sensor tube. As a result, the controller controls one or more intermediary devices to open vacuum valve 12 for an appropriate duration. In this regard, vacuum valve 12 may include a control port. When the control port is exposed to vacuum, the vacuum valve is enabled to open. When the control port is exposed to atmospheric pressure, the vacuum valve closes. In this example, controlling the vacuum valve to open includes exposing the control port to vacuum, thereby opening the vacuum valve and allowing the sewage pit to evacuate. When the vacuum valve is to be closed, the control port is exposed to atmospheric pressure and, as a result, a spring forces the vacuum valve into a closed position, thereby preventing waste from passing from the sewage pit to vacuum pipe 15.
Examples of components that may be used to implement an intermediary device 25 to open the vacuum valve include, but are not limited to, one or more servo-motors, one or more stepper motors, or one or more solenoid switches, or a combination of one or more servo-motors, one or more stepper motors, and/or one or more solenoid switches. Servo-motor-driven valves generally require lower voltage than solenoid-driven valves, which can be advantageous in systems that require battery power, since a site may require less frequent service. In some implementations, the intermediary device may also include one or more switches or valves that are between (a) the servo-motor, the stepper motor, or the solenoid switch and (b) the vacuum valve, and that are controlled by the servo-motor, stepper motor, or solenoid switch to control the vacuum valve. Thus, in some implementations, the vacuum valve is indirectly controlled through one or more intervening devices. For example, in response to one or more commands or instructions from controller 16, a servo motor, a stepper motor, or a solenoid switch may control an intermediary valve (not shown) between the servo-motor, the stepper motor, or the solenoid switch and the vacuum valve, which controls opening of the vacuum valve by exposing the vacuum valve to vacuum pressure. In some implementations, the servo-motor, the stepper motor, or the solenoid switch controls the vacuum valve directly by exposing it to atmospheric pressure or vacuum.
As noted, controller 16 is also configured to monitor suction pipe 14 to sense a positive pressure in the suction pipe, with the positive pressure in the suction pipe—like the pressure in sensor tube 23—being indicative of a fill level of the sewage pit. The controller may also be configured to control operation of the vacuum valve based on the positive pressure sensed in the suction pipe as explained previously. For example the controller may be responsive to a switch 31 that is operable based on the positive pressure sensed in the suction pipe. When a predetermined pressure is reached in the suction pipe—which may be the same predetermined pressure in the sensor tube or a different predetermined pressure—switch 31 closes. In an example, this results in a contact closure on the circuit board comprising the processing device(s) and switch. This contact closure indicates to a processor in the controller that a predetermined pressure has been reached. Multiple such switches (not shown) may be included on the controller, each triggered by a different predetermined pressure in the suction pipe, such as those described herein. Thus, controller 16 monitors the pressure in both the suction pipe and the sensor tube to control operation of the vacuum valve. Following opening, the vacuum valve is closed after the duration, as described herein.
As noted, the positive pressure in the suction pipe acts as a back-up indication for the positive pressure in the sensor tube. For example, if the sensor tube is inoperable or compromised, the positive pressure in the suction pipe may be used to trigger operation of the vacuum valve. The controller may report to the remote computing system if an error has occurred in the sensor tube or the suction pipe. For example, if monitoring of the suction pipe results in a determination that the sewage pit should be evacuated, and monitoring of the sensor tube does not result in the same determination at the same time or at an appropriate different time, the controller may report to the remote computing system that there is a problem with the sensor tube. For example, if monitoring of the sensor tube results in a determination that the sewage pit should be evacuated, and monitoring of the suction pipe does not result in the same determination at the same time or at an appropriate different time, the controller 16 may report to the remote computing system 17 that there is a problem with the suction pipe. In response, the remote computing system may attempt to diagnose and repair the problem by exchanging communications with the controller. If that is not successful, a technician may be dispatched to investigate and to repair the problem.
When monitoring either of the suction pipe or the sensor tube results in a determination that the sewage pit should be evacuated, the controller performs operations as described herein to cause the vacuum valve to open for a selected duration based on the vacuum pressure in the vacuum pipe, thereby evacuating the sewage pit. In some implementations, if everything is working properly, monitoring of both the suction pipe and the sensor tube results in a determination, at the same time or at appropriate different times, that the sewage pit should be evacuated. In this regard, in some implementations, the suction pipe sensor may be set at a higher setting so it only activates if the sensor tube fails. For example, a predefined pressure in the sensor tube may indicate that a pit requires evacuation, while a positive pressure that exceeds the predefined pressure may be required in the suction pipe to produce an indication that the pit requires evacuation. Thus, in some implementations, a predefined pressure in the sensor tube may indicate that the pit requires evacuation, while a positive pressure that meets or exceeds, or only exceeds, the predefined level may be required in the suction pipe to produce an indication that the pit requires evacuation. In an example, the positive pressure in sensor tube 23 that triggers evacuation of the sewage pit is 6 inches of mercury and the positive pressure in suction pipe 14 that triggers evacuation of the sewage pit is 9 inches of mercury. The positive pressures in both the sensor tube and the suction pipe are about the same prior to evacuation. Accordingly, if 9 inches of mercury is detected in the suction pipe and the sensor tube has not already triggered evacuation (as it should have done at 6 inches of mercury), it can be inferred that the sensor tube has failed. The 9 inches of mercury detected in the suction pipe by the controller causes controller 16 to open valve 12 and thereby evacuate sewage pit 11
Thus, the suction pipe acts as a backup monitor for the sensor tube. In some implementations, sensors 70 in the tube assembly 50 may act as a backup to both the sensor tube and the suction pipe. That is, if content is detected in the tube assembly for greater than a predefined duration (which may be user- or administrator set in the controller), then it can be inferred that both the sensor tube and the suction pipe monitoring has failed and that the sewage pit has overflowed. The controller may send an alarm to the remote computing system indicating an overflow.
In an example implementation, to initiate evacuation of the sewage pit, one-half of a predefined positive pressure must be sensed in the sensor tube. In an example implementation, to initiate evacuation of the sewage pit, three-quarters of the predefined positive pressure must be sensed in the suction pipe. In an example implementation, to initiate evacuation of the sewage pit, the entire predefined positive pressure must be sensed in the suction pipe. For example, there may be dual monitoring of the suction pipe. In some implementations, the controller may contain a first switch that closes in response to detecting one-half of the predefined positive pressure in the sensor tube; a second switch that closes in response to detecting three-quarters of the predefined positive pressure in the suction pipe; and a third switch that closes in response to detecting the full predefined positive pressure in the suction pipe. The third switch acts as additional redundancy in this case.
In some implementations, the system may instead include dual monitoring of the sensor tube. In an example implementation, the controller may contain a first switch that closes in response to detecting one-half of a predefined positive pressure in the sensor tube; a second switch that closes in response to detecting ⅝ of the predefined positive pressure in the sensor tube; and a third switch that closes in response to detecting three-quarters of the predefined positive pressure in the suction pipe. The second switch acts as an additional redundancy in this case.
In some implementations, the controller may be configured to control operation of the vacuum valve based on both the positive pressure sensed in the suction pipe and the pressure sensed in the sensor tube. For example the controller may be configured combine, e.g., to average or otherwise to process, the positive pressures sensed in the suction pipe and sensor tube. When a predetermined pressure is reached taking into account both the positive pressures of the sensor tube and the suction pipe, controller 16 may control the intermediary components 21, 25 to open or to close the vacuum valve 12 as described herein.
As noted, controller 16 may be configured to control vacuum valve 12 so that, following opening, vacuum valve is closed upon expiration of the duration. In some implementations, to close vacuum valve 12, controller 16 may control intermediary device 25 to expose vacuum valve 12 to atmospheric pressure. Exposing vacuum valve to atmospheric pressure causes the vacuum valve to close, thereby re-forming the seal between suction pipe 14 and vacuum pipe 15. In some implementations, as shown in
In some implementations, controller 16 is configured to monitor suction pipe 14 through tube assembly 50b to detect a leak in vacuum valve 12 when the vacuum valve is closed. In some cases, if there is a leak in the vacuum valve, vacuum pressure resulting from the leak will draw waste up into the suction pipe and a resulting pressure loss will be detected by the controller. Controller 16 may use one or more pressure monitors to detect positive pressure loss (e.g., increased vacuum pressure) in the suction pipe when the vacuum valve is closed. Any appropriate technology may be used to detect the pressure loss and to relay that information to the controller. For example, the pressure loss may be represented as vacuum pressure in the suction pipe. In some implementations, controller 16 may contain two switches 32—one to detect a low-level leak and one to detect a high-level leak. In this context, “low” and “high” do not have specific numerical connotations, but rather represent relative values only. For example, if a leak below a certain threshold is detected, the low-level-leak switch will be activated, whereas if a leak at or above the certain threshold is detected, the high-level-leak switch will be activated. Switch activation triggers reaction and operation of the controller. Controller 16 may be configured to communicate information relating to, or representing, the pressure loss to the remote computing system. In response, the remote computing system may attempt to diagnose and repair the problem by exchanging communications with the controller, which would then take appropriate action to fix the issue. If that is not successful, a technician may be dispatched to investigate and to repair the problem.
In some implementations, controller 16 is configured to monitor vacuum pipe 15 to determine if there is enough vacuum pressure to open the vacuum valve. In some examples, vacuum pressure of 5 inches of mercury or more may be required to open a vacuum valve. The controller may include one or more switches—in this example multiple switches 33—one to detect an insufficient-level of vacuum pressure in the vacuum pipe, and others to detect various acceptable levels of vacuum pressure. In some implementations, a switch may be configured to detect a vacuum pressure in the vacuum pipe that is less than 5 inches of mercury; a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than or equal to 5 inches of mercury and less than or equal to 10 inches of mercury; a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than 10 inches of mercury but less than or equal to 15 inches of mercury; and a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than 15 inches of mercury. The switches may be pressure activated that trigger or close in response to an appropriate pressure(s). In some implementations, levels different than five, ten, and fifteen inches of mercury may be used and detected. In an example, a switch may be configured to detect a vacuum pressure in the vacuum pipe that is less than 3 inches of mercury; a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than or equal to 3 inches of mercury and less than or equal to 7 inches of mercury; a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than 7 inches of mercury but less than or equal to 12 inches of mercury; and a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than 12 inches of mercury. In an example, a switch may be configured to detect a vacuum pressure in the vacuum pipe that is less than 4 inches of mercury; a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than or equal to 4 inches of mercury and less than or equal to 9 inches of mercury; a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than 9 inches of mercury but less than or equal to 14 inches of mercury; and a switch may be configured to detect a vacuum pressure in the vacuum pipe that is greater than 14 inches of mercury. Any other appropriate values may be as thresholds for measuring vacuum pressure and triggering switch activation in the controller.
Switch activation triggers reaction and operation of the controller in some implementations. Accordingly, information obtained via one of the switches, such as the detected vacuum level or simply an indication that the vacuum level in the vacuum pipe is inadequate, may be conveyed to the remote computing system. For example, the information may simply be an alert or the like identifying a problem. In response, the remote computing system may attempt to diagnose and repair the problem by exchanging communications with the controller. If that is not successful, a technician may be dispatched to investigate and to repair the problem.
Communications between controller 16 and the remote computing system may be implemented wirelessly, over wires, or using a combination of wired and wireless transmissions. Any appropriate communication protocols may be used, and any appropriate data may be exchanged between the controller and the remote computing system. In some implementations, controller 16—and those like it elsewhere on the sewer system—communicate wirelessly with one or more data collection towers (not shown), which aggregate received data and relay the aggregated data back to the remote computing system. A database at the remote computing system may store information about locations throughout the system, and that information may be used by the remote computing system to analyze system operation, to make predictions, to control operation of the system, and to perform any other appropriate tasks. Analytics routines may use, and process, information from the database to identify problems with the sewer system or individual components thereof. For example, the analytics routines may identify areas of the system that are weak, have leaks, have blockages, have breaks, have low vacuum levels, and so forth. The analytics routines may be executed on one or more processing devices, which may be located external to the sewer system (e.g., a remote computer) or internal to the sewer system (e.g., a processing device 5).
In some implementations, the controller is configured to communicate with the remote computing system periodically, intermittently, sporadically, or at any appropriate time. The controller may be configured to check-in with the remote computing system based on data received from the remote computing system. For example, the controller may be configured by the remote computing system to send or to receive data every fifteen (15) minutes, every hour, and so forth. Data received from the remote computing system may dictate the check-in period. To conserve battery in the sewage pit electronics, the check-in period may be made relatively long. In the event of a catastrophic event, the check-in frequency for each local controller may be increased, e.g., to every five (5) minutes. Any appropriate times may be used. In the case of a catastrophic event, such as a hurricane, automatic operation of the sewage pits may be discontinued, and each sewage pit may be evacuated manually. In this context, manual evacuation includes addressing each sewage pit remotely using the remote computing system, and sending commands to the controller evacuate the sewage pit. This may be repeated for each sewage pit in the system in order to reduce the chances of flooding.
In some implementations, data and other information are collected across various sewage pits and vacuum stations to identify line leaks and other issues in real-time. In this regard, in some implementations, real-time may not mean that two actions are simultaneous, but rather may include actions that occur on a continuous basis or track each other in time, taking into account delays associated with processing, data transmission, hardware, and the like. By sending vacuum pressure and other appropriate sewage pit status information back to the remote computing system, and performing analyses based at least on a vacuum pressure in each sewage pit, it may be possible to identify leak locations throughout an entire sewer system. By sending vacuum pressure and other appropriate sewage pit status information back to the remote computing system, and performing analyses based at least on a vacuum pressure in each sewage pit, it may be possible to identify blocked locations throughout an entire sewer system. By sending vacuum pressure and other appropriate sewage pit status information back to the remote computing system, and performing analyses based at least on a vacuum pressure in each sewage pit, it may be possible to identify line breakages throughout an entire sewer system. By sending vacuum pressure and other appropriate sewage pit status information back to the remote computing system, and performing analyses based at least on a vacuum pressure in each sewage pit, it may be possible to identify areas having low vacuum throughout an entire sewer system. By sending vacuum pressure and other appropriate sewage pit status information back to the remote computing system, and performing analyses based at least on a vacuum pressure in each sewage pit, it may be possible to identify areas that are waterlogged within the entire sewer system.
In some implementations, the remote computing system may be configured to monitor, and to obtain information from, a number of sewages pits in the system, and to use that information to determine a time it takes to fill a sewage pit, a time it takes to evacuate the sewage pit, and/or other information. The duration to keep the valve open when evacuating a sewage pit may be adjusted dynamically based on this information. For example, system-wide conditions may dictate changes to the user- or administrator-set durations, which may be conveyed to the remote computing system, approved by the user or administrator, and then sent back to the controllers. In some cases, these changes to the user- or administrator-set durations may be implemented automatically, without requiring user or administrator approval. The duration to keep the valve open may also be adjusted dynamically based on other factors, such as weather or other environmental conditions. For example, in the event of heavy rain, the times may be decreased to reduce the chance that the system may be flooded. As above, changes may be implemented automatically (e.g., without user intervention) or following approval. In some cases—for example, in cases of little-used systems—sewage pits for those systems may be controlled to evacuate less often than sewages pits that are under heavy or constant use. Bills to customers for system use may be determined based on usage amounts determined by monitoring performed by system controllers. For example, usage billing could be implemented.
Using a water meter, water or other liquid content coming into a sewage pit may be monitored, and the content going out of the sewage pit may be monitored. If more content is going out of the sewage pit than is coming into the sewage pit from home sewage pipes, it may be determined that a residence or residences serviced by the sewage pit has/have a ground water infiltration problem. For example, ground water may be leaking into the sewage pit causing the amount of liquid in the sewage pit to grow. The water meter may be connected to or in communication with the controller and information about ground water infiltration may be sent by the controller to the remote computing system, for example.
In some implementations, water meters may be installed in residences serviced by a sewage pit. Wireless technology enables the controller to read, from such a water meter, how much potable water went into the residence. In this example, a flush on the sewage pit is 10 gallons. The controller then determines, based on the water meter readings, how much water the residence (or residences) serviced by the sewage pit used as measured by the water meter and how many 10-gallon evacuations the sewage pit had over a day. If the number of 10-gallon evacuations exceeds the amount of water going into the residence by a significant number, then there is more sewage coming out of the residence than fresh water that went into the residence. Based on this information, the controller infers that water from another source is infiltrating the sewage pit. It can further be inferred that this water infiltrating the sewage pit is ground water. In another example, the water could be someone draining their yard water into the sewage pit which is information that the controller may report to the authorities.
In some implementations, the remote computing system may calculate, based on the valve-open times and fluid flow rates, the amount of content expected to be in the sewer system. If the amount of content is considerably more, or considerably less, than expected, this may be an indication of an error in the system. The location of the error may be identified based on information from one or more of the controllers in the system. In some implementations, the remote computing system may identify how quickly each sewage pit cycles, and then use that information to set, automatically (e.g., without user intervention), schedules for inspecting each sewage pit, servicing each sewage pit, and so forth. In some implementations, the remote computing system may use information obtained from the controllers to generate efficiency reports relating to the operation of the sewer system or individual sewage pits. Key performance indicators may be highlighted on a report. Also, performance changes, such as improvements, resulting from maintenance or system upgrades may also be highlighted on a report.
The system described herein may address problems in the sewer system, such as a waterlog in the common vacuum pipe 15 of
To address the waterlog, additional air may be added to the vacuum pipe behind the content to lift the content 75 over dip 76 and towards vacuum station 13. This may be accomplished by selectively controlling the local systems to open their vacuum valves. More specifically, a central controller such as the remote computing system 17 is configured—for example, programmed—to instruct the local controllers to evacuate sewage pits in a sequence. In this regard, as explained, each of the local controllers is associated with a local sewage pit that is remote from the central controller. Each local controller is configured to determine a vacuum pressure in vacuum pipe 15 connected to the sewer system at the location of a pit enclosure containing the local controller and to send information to the remote computing system that is indicative of the vacuum pressure present at the pit enclosure. The remote computing system uses this information to instruct the local controllers to evacuate their respective sewage pits in a sequence that is based on detection of the waterlog in vacuum pipe 15. The sequence may include evacuating local sewage pits starting with a first local sewage pit that is closest to the central controller physically and that reports a vacuum pressure in the vacuum pipe that is below a predefined value (that is, a vacuum pressure indicating that it is subject to the waterlog), and then evacuating local sewage pits that are successively less close to the central controller physically until a local sewage pit is reached that reports a vacuum pressure in the vacuum pipe that exceeds a target value. In the example of
In the case of an event such as a waterlog in the common vacuum pipe, the check-in frequency (e.g., how often each controller listens for data) for each local controller may be increased, e.g., to every five (5) minutes as opposed to a standard check-in frequency of every 15 minutes or every hour. The check-in period corresponds to time when a local controller listens, for a predefined duration, for data from the remote computing system. This duration may be increased as well. Increased check-in frequency and/or duration can drain the local system's batteries and, therefore, may be reserved for times when communications between the local system controller and the remote computing system need to be more frequent and/or are more urgent, such as during a catastrophic event or during a problem that occurred in the common or local components of the sewer system such as a waterlog.
In some implementations, each sewage pit, an example of which is shown in
In some implementations, the system may use rechargeable batteries, such as solar cells. For example, a solar panel may be attached to on an antenna or other type of above-ground mount located near to a local system and electrically connected to a local system. The solar panel may be used to charge a rechargeable battery located within the pit enclosure of the local system. For example, current from the solar panel may travel via one or more electrical conduits to charge the battery in the pit enclosure. If the solar panel is within an appropriate distance of the battery—for example, one, two, three, four, or five meters, the battery may be charged wirelessly.
The example process described herein may be implemented by, and/or controlled using, one or more controllers or computer systems comprising hardware or a combination of hardware and software. For example, a system like the ones described herein may include various controllers and/or processing devices located at various points in the system to control operation of the automated elements. A central computer may coordinate operation among the various controllers or processing devices. The central computer, controllers, and processing devices may execute various software routines to effect control and coordination of the various automated elements.
The example process described herein can be controlled, at least in part, using one or more computer program products, e.g., one or more computer program tangibly embodied in one or more information carriers, such as one or more non-transitory machine-readable media, for execution by, or to control the operation of, one or more data processing apparatus, e.g., a programmable processor, a computer, multiple computers, and/or programmable logic components.
A computer program can be written in any form of programming language, including compiled or interpreted languages, and it can be deployed in any form, including as a stand-alone program or as a module, component, subroutine, or other unit suitable for use in a computing environment. A computer program can be deployed to be executed on one computer or on multiple computers at one site or distributed across multiple sites and interconnected by a network.
Actions associated with implementing all or part of the testing can be performed by one or more programmable processors executing one or more computer programs to perform the functions described herein. All or part of the testing can be implemented using special purpose logic circuitry, e.g., an FPGA (field programmable gate array) and/or an ASIC (application-specific integrated circuit).
Processors suitable for the execution of a computer program include, by way of example, both general and special purpose microprocessors, and any one or more processors of any kind of digital computer. Generally, a processor will receive instructions and data from a read-only storage area or a random access storage area or both. Elements of a computer (including a server) include one or more processors for executing instructions and one or more storage area devices for storing instructions and data. Generally, a computer will also include, or be operatively coupled to receive data from, or transfer data to, or both, one or more machine-readable storage media, such as mass storage devices for storing data, e.g., magnetic, magneto-optical disks, or optical disks. Machine-readable storage media suitable for embodying computer program instructions and data include all forms of non-volatile storage area, including by way of example, semiconductor storage area devices, e.g., EPROM, EEPROM, and flash storage area devices; magnetic disks, e.g., internal hard disks or removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks.
Any “electrical connection” as used herein may include a direct physical connection or a wired or wireless connection that includes or does not include intervening components but that nevertheless allows electrical signals to flow between connected components. Any “connection” involving electrical circuitry that allows signals to flow, unless stated otherwise, includes an electrical connection and is not necessarily a direct physical connection regardless of whether the word “electrical” is used to modify “connection”.
Elements of different implementations described herein may be combined to form other embodiments not specifically set forth above. Elements may be left out of the structures described herein without adversely affecting their operation. Furthermore, various separate elements may be combined into one or more individual elements to perform the functions described herein.
Claims
1. A system comprising:
- a valve between a suction pipe extending into a sewage pit and a vacuum pipe connected to a sewer system, the vacuum pipe having vacuum pressure, the valve being controllable to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe; and
- a sensor to detect the vacuum pressure in the vacuum pipe;
- wherein the valve is controllable to open for a duration that is based, at least in part, on the vacuum pressure in the vacuum pipe.
2. The system of claim 1, further comprising:
- a controller to compare the vacuum pressure to a predefined pressure and to control the valve based on comparison of the vacuum pressure to the predefined pressure, wherein the sensor is part of the controller.
3. The system of claim 1, further comprising:
- a controller to determine whether the vacuum pressure is within a range of pressures and to control the valve based on whether the vacuum pressure is within the range of pressures, wherein the sensor is part of the controller.
4. The system of claim 1, wherein controlling the valve comprises selecting the duration for the valve to be open and controlling the valve to be open for the duration.
5. The system of claim 4, wherein the duration is based on a range of pressures into which the vacuum pressure falls.
6. The system of claim 1, further comprising
- a controller configured to perform operations comprising: determining whether the vacuum pressure is within a first range of pressures or within a second range of pressures, the first range of pressures being associated with a first duration and the second range of pressures being associated with a second duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range.
7. The system of claim 6, wherein the first range includes pressures that are greater than pressures in the second range.
8. The system of claim 1, further comprising:
- a sensor tube extending into the sewage pit to sense a fill level of the sewage pit;
- wherein the suction pipe is configured as a back-up to the sensor tube for sensing the fill level of the sewage pit; and
- wherein the system further comprises a controller configured control the valve to open based also on a pressure in at least one of the suction pipe or the sensor tube meeting or exceeding one or more predefined levels.
9. The system of claim 8, wherein, in response to the pressure in at least one of the suction pipe or the sensor tube meeting or exceeding the one or more predefined levels, the controller is configured to control the valve to open for a first duration or a second duration based on the vacuum pressure in the vacuum pipe, the first duration being different from the second duration.
10. The system of claim 9, wherein the pressure in at least one of the suction pipe or the sensor tube comprises at least one of a first pressure in the sensor tube, a second pressure in the suction pipe, or a third pressure in the suction pipe, where the first pressure, the second pressure, and the third pressure are different.
11. The system of claim 9, wherein the valve is controllable to close after the valve is open.
12. (canceled)
13. The system of claim 1, further comprising
- a controller configured to perform operations comprising: determining whether the vacuum pressure is within the first range of pressures, within a second range of pressures, or within a third range of pressures, the first range of pressures being associated with a first duration, the second range of pressures being associated with a second duration, and the third range of pressures being associated with a third duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range, for the second duration if the vacuum pressure falls within the second range, or for the third duration if vacuum level falls within the third range.
14. (canceled)
15. The system of claim 1, further comprising:
- a water meter to detect water usage in a residence serviced by the sewage pit; and
- a controller to detect water infiltration into the sewage pit based on water usage from the residence.
16. An apparatus for use in a system comprised of a sewage pit, a suction pipe in the sewage pit, and a valve between the suction pipe and a vacuum pipe that connects to a sewer system, the apparatus comprising:
- a controller configured to perform operations comprising: determining whether a vacuum pressure in the vacuum pipe is within a first range of pressures or within a second range of pressures, the first range of pressures being associated with a first duration and the second range of pressures being associated with a second duration; and controlling the valve to open for the first duration if the vacuum pressure falls within the first range or for the second duration if the vacuum pressure falls within the second range; wherein controlling the valve to open causes vacuum pressure from the vacuum pipe to extract content from the sewage pit through the suction pipe, past the valve, and into the vacuum pipe.
17. The apparatus of claim 16, wherein the controller is configured to perform operations comprising:
- detecting a fill level of the sewage pit by monitoring the suction pipe, a sensor tube that extends into the sewage pit, or both the suction pipe and the sensor tube; and
- controlling the valve to open based also on the fill level of the sewage pit.
18. The apparatus of claim 16, wherein monitoring comprises monitoring the suction pipe for a first pressure and monitoring the sensor tube for a second pressure;
- wherein, if a pressure in the suction pipe exceeds a first pressure, controlling the valve to open, the first pressure being greater than the second pressure.
19. The apparatus of claim 16, wherein the controller is configured to perform operations comprising:
- detecting a fill level of the sewage pit by monitoring the suction pipe; and
- controlling the valve to open based also on the fill level of the sewage pit.
20-23. (canceled)
24. A system comprising;
- a controller to detect a pressure in a suction pipe extending into a sewage pit, the suction pipe being connected to a vacuum pipe of a sewer system by a valve; and
- a tube assembly connected to the controller through which the controller detects the pressure in the suction pipe, the tube assembly comprising: a first part having a first diameter, the first part being connected to a point where the pressure in the suction pipe is detectable; a second part having a second diameter, the second diameter being greater than the first diameter, the second part being connected to the first part; and a third part having a third diameter, the third diameter being less than the second diameter, the third part being connected between the second part and the controller.
25-28. (canceled)
29. The system of claim 24, wherein the point where the pressure in the suction pipe is detectable is in the suction pipe.
30. The system of claim 24, wherein at least part of the tube assembly receives content from the sewage pit when the valve is controlled to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe; and
- wherein the system comprises: a surge suppressor connected between the second part and the controller, the surge suppressor to inhibit movement of the content into the third part.
31. The system of claim 24, wherein at least part of the tube assembly receives content from the sewage pit when the valve is controlled to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe;
- wherein the tube assembly comprises a sensor within the second part to detect content from the sewage pit in the second part; and
- wherein the sensor is configured to send a signal to the controller, the signal indicating a presence of the content in the second part.
32. The system of claim 24, wherein at least part of the tube assembly receives content from the sewage pit when the valve is controlled to open to allow content to flow from the sewage pit, through the suction pipe, and into the vacuum pipe;
- wherein the tube assembly comprises a sensor within the second part to detect that content from the sewage pit has been in the second part for a predefined duration; and
- wherein the sensor is configured to send a signal to the controller, the signal indicating a presence of the content in the second part for the predefined duration.
33-59. (canceled)
Type: Application
Filed: May 21, 2021
Publication Date: Dec 30, 2021
Inventor: Daniel Crosby (New York, NY)
Application Number: 17/326,519
