DRILLING SYSTEM
A system is provided which includes a bottomhole assembly, a cable assembly, and a controller. The bottomhole assembly is disposed in a wellbore traversing a subterranean formation from a surface of the earth, and includes a drill tool. The cable assembly includes a fiber optic line coupled with the bottomhole assembly. The fiber optic line has a length that traverses a length of the wellbore from the bottomhole assembly to the surface. The fiber optic line is a distributed sensor and measures one or more downhole parameters along the length of the fiber optic line during the drilling of the wellbore. The controller is coupled with the cable assembly, and receives data from the fiber optic line during the drilling of the wellbore by the drill tool.
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The present disclosure relates generally to drilling systems. In at least one example, the present disclosure relates to drilling systems including a cable assembly to measure drilling parameters during drilling.
BACKGROUNDWellbores are drilled into the earth for a variety of purposes including accessing hydrocarbon bearing formations. A variety of bottomhole assemblies may be used within a wellbore in connection with accessing and extracting such hydrocarbons. To access the hydrocarbon bearing formations, the wellbore is drilled to a desired depth and location.
Implementations of the present technology will now be described, by way of example only, with reference to the attached figures, wherein:
It will be appreciated that for simplicity and clarity of illustration, where appropriate, reference numerals have been repeated among the different figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein can be practiced without these specific details. In other instances, methods, procedures and components have not been described in detail so as not to obscure the related relevant feature being described. Also, the description is not to be considered as limiting the scope of the embodiments described herein. The drawings are not necessarily to scale and the proportions of certain parts may be exaggerated to better illustrate details and features of the present disclosure.
Disclosed herein is a system to measure downhole parameters along a length of the wellbore during drilling of the wellbore. The system includes a bottomhole assembly which drills a wellbore in a formation. A cable assembly is coupled with the bottomhole assembly and includes a fiber optic line. The fiber optic line traverses a length of the wellbore from the bottomhole assembly to the surface. As the fiber optic line is a distributed sensor, the fiber optic line can measure downhole parameters along the length of the wellbore during drilling of the wellbore by the bottomhole assembly. A controller is coupled with the cable assembly 100 and receives data from the fiber optic line during the drilling of the wellbore.
Conventionally, to make measurements of downhole parameters during the process of drilling a wellbore, drilling is stopped and the drill string is removed from the wellbore. Then, a logging string is inserted into the wellbore, measurements are taken, and after removal, the drill string is re-inserted into the wellbore again to continue drilling. As a result, there is no true understanding of whether there is a problematic issue present, what the issue may be, and where the issue is located. The process is very time consuming, and if occurring too late in the process, excessive resources may be wasted. However, with the fiber optic line measuring downhole parameters during drilling, a determination may be made whether there are any issues during drilling and make corresponding adjustments as needed without removing the drill string, thereby avoiding substantial delay or further drilling. For example, if fluid is being lost into the formation, the data from the fiber optic line can inform that the issue is present as well as inform of the location and depth of the issue. Accordingly, the drilling can be paused or adjusted, without removal of the drill string, to correct the issue such that the damage is mitigated. Additionally, in some examples, the data from the fiber optic line can inform of the type of issue that is present.
The system can be employed in an exemplary wellbore system 10 shown, for example, in
The bottomhole assembly 50 can include, for example, downhole sensors, chokes, and valves. The chokes and valves may include actuatable flow regulation devices, such as variable chokes and valves, and may be used to regulate the flow of the fluids into and/or out of the conduit 18. The bottomhole assembly 50 also includes a drill tool 52 to drill the wellbore 14 in the formation 22. For example, the drill tool 52 can include a drill bit, a mill, and/or an auger. One or more assembly sensors 54 can be disposed in the bottomhole assembly 50 and provide measurements and data of the wellbore 14, the formation 22, and/or the bottomhole assembly 50. For example, the assembly sensors 54 can include a directional sensor which can determine the direction that the bottomhole assembly 50 is drilling in the formation 22. In some examples, as illustrated in
A cable assembly 100 can be coupled with the bottomhole assembly 50. The cable assembly 100 traverses a length of the wellbore 14 from the bottomhole assembly 50 to the surface. In at least one example, the cable assembly 100 can be disposed within an annulus of the conduit 18. In some examples, the cable assembly 100 can be coupled with the conduit 18, for example by fasteners and/or adhesives. In some examples, the cable assembly 100 can be external to the conduit 18 within the wellbore 14. As will be discussed in further detail in
The wellhead 30 can include a blowout preventer 36, a stripper 34, and/or an injector 32. The injector 32 can inject the conduit 18 into the wellbore 14. For example, the conduit 18 can be stored in a reel 12, and the conduit 18 passes from the reel 12 through the injector 32 into the wellbore 14. In other examples, the injector 32 can pull the conduit 18 to retrieve the conduit 18 from the wellbore 14. The stripper 34 can provide a pressure seal around the conduit 18 as the conduit 18 is being run into and/or pulled out of the wellbore 14. The blowout preventer 36 can seal, control, and/or monitor the wellbore 14 to prevent blowouts, or uncontrolled and/or undesired release of fluids from the wellbore 14. In other examples, different systems can be utilized based on the type of conduit 18 and/or the environment such as subsea or surface operations.
An optical source 19 can be optically coupled with the fiber optic line 310 in the cable assembly 100. In at least one example, the optical source 19 can be disposed in a surface unit 40 which can be equipped with data analysis capability and communicatively coupled with a controller 200. As illustrated in
The optical source 19 can be coupled with the controller 200 which can receive the data from the fiber optic line 310 during the drilling of the wellbore 14. The controller 200, as discussed in further detail in
It should be noted that while
As shown, controller 200 includes hardware and software components such as network interfaces 210, at least one processor 220, sensors 260 and a memory 240 interconnected by a system bus 250. Network interface(s) 210 can include mechanical, electrical, and signaling circuitry for communicating data over communication links, which may include wired or wireless communication links. Network interfaces 210 are configured to transmit and/or receive data using a variety of different communication protocols, as will be understood by those skilled in the art.
Processor 220 represents a digital signal processor (e.g., a microprocessor, a microcontroller, or a fixed-logic processor, etc.) configured to execute instructions or logic to perform tasks in a wellbore environment. Processor 220 may include a general purpose processor, special-purpose processor (where software instructions are incorporated into the processor), a state machine, application specific integrated circuit (ASIC), a programmable gate array (PGA) including a field PGA, an individual component, a distributed group of processors, and the like. Processor 220 typically operates in conjunction with shared or dedicated hardware, including but not limited to, hardware capable of executing software and hardware. For example, processor 220 may include elements or logic adapted to execute software programs and manipulate data structures 245, which may reside in memory 240.
Sensors 260 typically operate in conjunction with processor 220 to perform measurements, and can include special-purpose processors, detectors, transmitters, receivers, and the like. In this fashion, sensors 260 may include hardware/software for generating, transmitting, receiving, detection, logging, and/or sampling magnetic fields, seismic activity, and/or acoustic waves, temperature, pressure, or other parameters. Additionally, sensors 260 may include the fiber optic line 310 and/or the assembly sensors 54 as disclosed herein.
Memory 240 comprises a plurality of storage locations that are addressable by processor 220 for storing software programs and data structures 245 associated with the embodiments described herein. An operating system 242, portions of which may be typically resident in memory 240 and executed by processor 220, functionally organizes the device by, inter alia, invoking operations in support of software processes and/or services 244 executing on controller 200. These software processes and/or services 244 may perform processing of data and communication with controller 200, as described herein. Note that while process/service 244 is shown in centralized memory 240, some examples provide for these processes/services to be operated in a distributed computing network.
It will be apparent to those skilled in the art that other processor and memory types, including various computer-readable media, may be used to store and execute program instructions pertaining to the fluidic channel evaluation techniques described herein. Also, while the description illustrates various processes, it is expressly contemplated that various processes may be embodied as modules having portions of the process/service 244 encoded thereon. In this fashion, the program modules may be encoded in one or more tangible (non-transitory) computer readable storage media for execution, such as with fixed logic or programmable logic (e.g., software/computer instructions executed by a processor, and any processor may be a programmable processor, programmable digital logic such as field programmable gate arrays or an ASIC that comprises fixed digital logic. In general, any process logic may be embodied in processor 220 or computer readable medium encoded with instructions for execution by processor 220 that, when executed by the processor, are operable to cause the processor to perform the functions described herein. Data may also be transmitted or streamed for viewing from a remote location via network interfaces 210.
The conductor line 330 can be enclosed by an insulation material 340. Positioned around the insulation material 340 is an outer tube 350. The insulation material 340 can be any suitable temperature resistant material capable of withstanding temperatures downhole and may be corrosion resistant. In at least one example, the insulation material 340 can be a polymer such as fluorinated ethylene propylene (FEP) and formed in the shape of tubing. The insulation material 340 can provide protection and spacing between the outer tube 350 and the conductor line 330 to prevent contact which may cause a short. The outer tube 350 can be any suitable metal or metal alloy which is capable of grounding electricity and serves as a protective outer layer for the entire cable assembly 100. A particular metal alloy may include iron or steel, and may be nickel-iron-chromium alloy such as Alloy 825 (UNS designation N08825).
Referring to
At block 802, a wellbore is drilled in a formation by a bottomhole assembly. The bottomhole assembly can be coupled with a cable. The cable assembly can include a fiber optic line. The fiber optic line can be a distributed sensor and traverse the length of the wellbore from the bottomhole assembly to the surface. For example, the fiber optic line can be a distributed temperature sensor, a distributed acoustic sensor, and/or a distributed pressure sensor, and measure one or more downhole parameters which can include temperature, acoustic signals, and/or pressure. The bottomhole assembly can include one or more assembly sensors which can measure parameters of the wellbore, the formation, and/or the bottomhole assembly. For example, the assembly sensors can include a camera which can provide images of the wellbore and/or the formation. In some examples, the cable assembly can include a conductor line which can provide electric signals and/or power to the bottomhole assembly from the surface. In some examples, the cable assembly may not include a conductor line, and the bottomhole assembly may include a battery to provide power.
At block 804, the fiber optic line, during the drilling, can measure the one or more downhole parameters along a length of the wellbore. As the fiber optic line can be a distributed sensor, the fiber optic line can obtain measurements of the one or more downhole parameters at any location along the length of the wellbore. Accordingly, any issues can be pinpointed in the wellbore during drilling.
At block 806, data from the fiber optic line can be transmitted to a controller during the drilling. The data can include the measurements of the one or more downhole parameters by the fiber optic line. In some examples, the data can include measurements or data from the bottomhole assembly, for example the assembly sensors, as the fiber optic line can provide telemetry between the bottomhole assembly and the surface.
The controller can adjust the drilling of the wellbore based on the data from the fiber optic line. For example, the direction of the drilling may be adjusted. In some examples, the drilling may be paused to address any influx to the wellbore and/or outflow from the wellbore of fluid and/or solids. In some examples, the controller can adjust the drilling of the wellbore automatically, for example without any human assistance or input.
Numerous examples are provided herein to enhance understanding of the present disclosure. A specific set of statements are provided as follows.
Statement 1: A system is disclosed comprising: a bottomhole assembly disposed in a wellbore traversing a subterranean formation from a surface of the earth, the bottomhole assembly having a drill tool; a cable assembly including a fiber optic line coupled with the bottomhole assembly, the fiber optic line having a length that traverses a length of the wellbore from the bottomhole assembly to the surface, the fiber optic line being a distributed sensor and measuring one or more downhole parameters along the length of the fiber optic line during the drilling of the wellbore; and a controller coupled with the cable assembly, the controller receiving data from the fiber optic line during the drilling of the wellbore by the drill tool.
Statement 2: A system is disclosed according to Statement 1, wherein the cable assembly includes a conduct line transmitting power to the bottomhole assembly.
Statement 3: A system is disclosed according to Statements 1 or 2, wherein the bottomhole assembly includes a battery providing power to the bottomhole assembly.
Statement 4: A system is disclosed according to any of preceding Statements 1-3, further comprising a conduit coupled with the bottomhole assembly.
Statement 5: A system is disclosed according to Statement 4, wherein the cable assembly is disposed within an annulus of the conduit.
Statement 6: A system is disclosed according to Statements 4 or 5, wherein the cable assembly is coupled with the conduit.
Statement 7: A system is disclosed according to any of preceding Statements 4-6, wherein the cable assembly is external to the conduit.
Statement 8: A system is disclosed according to any of preceding Statements 1-7, wherein the fiber optic line is one or more of the following: a distributed temperature sensor, a distributed acoustic sensor, and a distributed pressure sensor; and wherein the one or more downhole parameters includes temperature, acoustic signals, and/or pressure.
Statement 9: A system is disclosed according to any of preceding Statements 1-8, wherein the controller receives the data from the fiber optic line and adjusts the drilling of the wellbore based on the data.
Statement 10: A system is disclosed according to any of preceding Statements 1-9, wherein the bottomhole assembly includes one or more sensors, and the data includes measurements form the one or more sensors.
Statement 11: A drilling device is disclosed comprising: a bottomhole assembly having a drill tool operable to drill a wellbore; a cable assembly including a fiber optic line coupled with the bottomhole assembly, the fiber optic line having a length and being a distributed sensor and operable to measure one or more downhole parameters along the length of the fiber optic line during drilling of the wellbore; and a controller coupled with the cable assembly, the controller operable to receive data from the fiber optic line during the drilling of the wellbore.
Statement 12: A drilling device is disclosed according to Statement 11, wherein the cable assembly includes a conductor line operable to transmit power to the bottomhole assembly.
Statement 13: A drilling device is disclosed according to Statements 11 or 12, wherein the bottomhole assembly includes a battery operable to provide power to the bottomhole assembly.
Statement 14: A drilling device is disclosed according to any of preceding Statements 11-13, wherein the fiber optic line is one or more of the following: a distributed temperature sensor, a distributed acoustic sensor, and a distributed pressure sensor; and wherein the one or more downhole parameters includes temperature, acoustic signals, and/or pressure.
Statement 15: A drilling device is disclosed according to any of preceding Statements 11-14, wherein the controller receives the data from the fiber optic line and is operable to adjust the drilling of the wellbore based on the data.
Statement 16: A drilling device is disclosed according to any of preceding Statements 11-15, wherein the bottomhole assembly includes one or more sensors, and the data includes measurements from the one or more sensors.
Statement 17: A method is disclosed comprising: drilling, by a bottomhole assembly having a drill tool, a wellbore in a formation; measuring, by a fiber optic line having a length and coupled with the bottomhole assembly during the drilling, one or more downhole parameters along the length of the fiber optic line; and transmitting, to a controller during the drilling, data from the fiber optic line, wherein the fiber optic line is a distributed sensor and the length of the fiber optic line traverses the length of the wellbore from the bottomhole assembly to the surface.
Statement 18: A method is disclosed according to Statement 17, further comprising: adjusting, by the controller, the drilling of the wellbore based on the data from the fiber optic line.
Statement 19: A method is disclosed according to Statements 17 or 18, wherein the fiber optic line is one or more of the following: a distributed temperature sensor, a distributed acoustic sensor, and a distributed pressure sensor; and wherein the one or more downhole parameters includes temperature, acoustic signals, and/or pressure.
Statement 20: A method is disclosed according to any of preceding Statements 17-19, wherein the bottomhole assembly includes one or more sensors, and the data includes measurements from the one or more sensors.
The disclosures shown and described above are only examples. Even though numerous characteristics and advantages of the present technology have been set forth in the foregoing description, together with details of the structure and function of the present disclosure, the disclosure is illustrative only, and changes may be made in the detail, especially in matters of shape, size and arrangement of the parts within the principles of the present disclosure to the full extent indicated by the broad general meaning of the terms used in the attached claims. It will therefore be appreciated that the embodiments described above may be modified within the scope of the appended claims.
Claims
1. A system comprising:
- a bottomhole assembly disposed in a wellbore traversing a subterranean formation from a surface of the earth, the bottomhole assembly having a drill tool;
- a cable assembly including a fiber optic line coupled with the bottomhole assembly, the fiber optic line having a length that traverses a length of the wellbore from the bottomhole assembly to the surface, the fiber optic line being a distributed sensor and measuring one or more downhole parameters along the length of the fiber optic line during the drilling of the wellbore; and
- a controller coupled with the cable assembly, the controller receiving data from the fiber optic line during the drilling of the wellbore by the drill tool.
2. The system of claim 1, wherein the cable assembly includes a conductor line transmitting power to the bottomhole assembly.
3. The system of claim 1, wherein the bottomhole assembly includes a battery providing power to the bottomhole assembly.
4. The system of claim 1, further comprising a conduit coupled with the bottomhole assembly.
5. The system of claim 4, wherein the cable assembly is disposed within an annulus of the conduit.
6. The system of claim 4, wherein the cable assembly is coupled with the conduit.
7. The system of claim 4, wherein the cable assembly is external to the conduit.
8. The system of claim 1, wherein the fiber optic line is one or more of the following: a distributed temperature sensor, a distributed acoustic sensor, and a distributed pressure sensor; and wherein the one or more downhole parameters includes temperature, acoustic signals, and/or pressure.
9. The system of claim 1, wherein the controller receives the data from the fiber optic line and adjusts the drilling of the wellbore based on the data.
10. The system of claim 1, wherein the bottomhole assembly includes one or more sensors, and the data includes measurements from the one or more sensors.
11. A drilling device comprising:
- a bottomhole assembly having a drill tool operable to drill a wellbore;
- a cable assembly including a fiber optic line coupled with the bottomhole assembly, the fiber optic line having a length and being a distributed sensor and operable to measure one or more downhole parameters along the length of the fiber optic line during drilling of the wellbore; and
- a controller coupled with the cable assembly, the controller operable to receive data from the fiber optic line during the drilling of the wellbore.
12. The drilling device of claim 11, wherein the cable assembly includes a conductor line operable to transmit power to the bottomhole assembly.
13. The drilling device of claim 11, wherein the bottomhole assembly includes a battery operable to provide power to the bottomhole assembly.
14. The drilling device of claim 11, wherein the fiber optic line is one or more of the following: a distributed temperature sensor, a distributed acoustic sensor, and a distributed pressure sensor; and wherein the one or more downhole parameters includes temperature, acoustic signals, and/or pressure.
15. The drilling device of claim 11, wherein the controller receives the data from the fiber optic line and is operable to adjust the drilling of the wellbore based on the data.
16. The drilling device of claim 11, wherein the bottomhole assembly includes one or more sensors, and the data includes measurements from the one or more sensors.
17. A method comprising:
- drilling, by a bottomhole assembly having a drill tool, a wellbore in a formation;
- measuring, by a fiber optic line having a length and coupled with the bottomhole assembly during the drilling, one or more downhole parameters along the length of the fiber optic line; and
- transmitting, to a controller during the drilling, data from the fiber optic line,
- wherein the fiber optic line is a distributed sensor and the length of the fiber optic line traverses the length of the wellbore from the bottomhole assembly to the surface.
18. The method of claim 17, further comprising:
- adjusting, by the controller, the drilling of the wellbore based on the data from the fiber optic line.
19. The method of claim 17, wherein the fiber optic line is one or more of the following: a distributed temperature sensor, a distributed acoustic sensor, and a distributed pressure sensor; and wherein the one or more downhole parameters includes temperature, acoustic signals, and/or pressure.
20. The method of claim 17, wherein the bottomhole assembly includes one or more sensors, and the data includes measurements from the one or more sensors.
Type: Application
Filed: Jun 19, 2019
Publication Date: Dec 30, 2021
Applicant: HALLIBURTON ENERGY SERVICES, INC. (Houston, TX)
Inventors: Philippe QUERO (Houston, TX), Eric BIVENS (Littleton, CO)
Application Number: 16/760,553