Installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder

Abstract

An installation kit for a pneumatic linear ejector (1) comprising an ejector (1) having a plurality of segments (2a, 2b, 2c) nested one in the other and slidable over each other, the first segment (2a) and the second segment (2b) having each a respective central seat (3) for the passage and/or accommodation of a chuck (104) configured to grasp a core (106) of a reel (102), the seats (3) being coaxial and defining a central axis (A); the first segment (2a) being defined by an annular cylinder (20) attachable to an unwinder (100) and having a base (21) adapted to face the unwinder (100); the annular cylinder (20) has an outer wall (22) having an opening (15), the kit further comprising an adapter (37) having an annular cavity (16) adapted to be connected with a fluid source and to be positioned at the opening (15) for introducing fluid into said annular cylinder (20)

Description

The present invention relates to an installation kit for a linear ejector of the type attachable to an arm of a movable arm unwinder. In particular, this ejector is of pneumatic type and is used when unloading reels from self-expanding chucks, mounted to movable arm unwinders. By way of example, the reels may be made of paper, cardboard, corrugated cardboard and flexible sheets in general.

The use of self-expanding chucks mounted to one end of each movable arm of the aforementioned unwinders is known in the art.

These known self-expanding chucks operate by radial expansion of expansion units actuated by an eccentric journal, which is rigidly joined to the supporting drive shaft of the movable arm unwinder.

These expansion units automatically protrude out of the self-expanding chucks as the supporting shaft of the unwinder is rotated and allow a reel to be retained and centered, and its weight to be supported during rotation.

It should be noted that, for effective clamping, these chucks exert a high radial force, namely on the internal part of the reel, known as “core”, around which the paper or the like is wound. As a result, the core of the reel remains constrained to at least one self-expanding chuck during the unloading operations, which requires difficult manual actions by the operators for removal thereof. In addition to being hazardous to the operator, these actions often cause damage to the core.

In an attempt to obviate this drawback, reel unloading devices are known in the art. One example of such devices is disclosed in patent application EP 3153439 A1 by Renova S.r.l. This publication describes a telescopic linear actuator for movable arm unwinders, which comprises a first annular cylinder having a respective cavity, and a second annular cylinder inserted inside said cavity and able to slide relative to the first cylinder. The second annular cylinder also has a respective cavity. An annular piston is inserted in the cavity of the second cylinder to be able to slide relative to the second cylinder. Both the cylinders and the annular piston have respective holes for the passage of a self-expanding chuck.

It is well known in the art that the actuator as disclosed in the Renova application is also pneumatically operable. Pneumatic operation is required due to the need, as is well known in the art, to apply forces of about 500 kg to be sure of effectively unloading the reel from the chuck. Lower forces may not be sufficient and leave the core of the reel stuck on the chuck, thereby still requiring an action by the operator.

One drawback of the linear actuator as disclosed in the Renova application is that it requires the chuck to be compatible, specifically it requires the shaft to be machined in order to supply a pneumatic connection to the actuator. As a result, the actuator cannot be typically mounted to a machine that doesn't have one, or the pneumatic actuator cannot be combined with a chuck from another manufacturer.

SUMMARY OF THE INVENTION

Therefore, the technical purpose of the present invention is to provide an installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder that can obviate the above discussed prior art drawbacks.

Namely, one object of the present invention is to provide an installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder, that can be adapted to any type of shaft without machining.

The aforementioned technical purpose and objects are substantially fulfilled by an installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder, that comprises the technical features as disclosed in one or more of the accompanying claims.

In particular, one embodiment of present invention relates to an installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder for reels. This ejector comprises a plurality of segments nested one in the other and slidable relative to each other. Each segment has a respective seat for the passage and/or accommodation of a chuck adapted to grasp a core of a reel.

The seats of the segments are coaxial and define a central axis. The first segment is defined by an annular cylinder having a base that can be attached to an unwinder. The annular cylinder has an outer wall having an opening.

The kit further comprises an adapter having an annular cavity adapted to be connected with a fluid source and to be positioned at the opening for introducing fluid into the annular cylinder.

The kit solves the technical problem as it allows to adapt any type of ejector or pneumatic actuator to any type of shaft, even lacking pneumatic connections, since this is provided by the external adapter.

Advantageously, it is possible to employ any type of ejector or of pneumatic adapter with the kit according to the present invention, even if it initially lacks an opening on the outer wall. Indeed, such opening can be easily made with tools available in any workshop.

LIST OF FIGURES

Further features and advantages of the present invention will result more clearly from the illustrative, non-limiting description of a preferred, non-exclusive embodiment of an installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder, as shown in the annexed drawings, in which:

FIG. 1 is an exploded view of a first embodiment of a pneumatic linear ejector;

FIG. 2 is a perspective view of a detail of the ejector of FIG. 1;

FIG. 3 is a sectional side view of the ejector of FIGS. 1 and 2;

FIGS. 4a, 4b and 4c are sectional side views of a second embodiment of a pneumatic linear ejector part of a kit according to the present invention, in a retracted configuration, in an intermediate extended configuration and in a fully extended configuration, respectively;

FIG. 5 is a cross sectional view of an installation kit for a pneumatic linear ejector according to the present invention;

FIGS. 6a, 6b and 6c are schematic front views of a movable arm unwinder comprising the pneumatic linear ejector of FIG. 1 in respective operating configurations.

DETAILED DESCRIPTION

Referring to the annexed figures, numeral 1 designates a linear ejector part of a kit according to the present invention. Specifically, this ejector 1 is of the type attachable to an arm 101 of a movable arm unwinder 100 for reels 102. More specifically, the ejector 1 is of the pneumatically operated type.

Particularly referring to FIGS. 6a-6c, the unwinder 100 comprises a pair of arms 101, which are vertically arranged. The arms 101 are movable away from and/or toward each other, in particular driven by a motor 105.

The unwinder 100 comprises a horizontally arranged shaft 103. This shaft 103 is connected to an upper end 101a of one of the arms 101. Preferably, as shown in FIGS. 6a-6c, both arms 101 have respective shafts 103. One of the shafts 103 is motorized to unwind the reel 102.

A chuck 104 is coaxially connected to the shaft 103 and is configured to internally grasp the core 106 of the aforementioned reel 102. The unwinder 100 preferably comprises a pair of chucks 104. The structure and operation of the chuck 104 are well known to the skilled person and will not be further described herein.

It should be noted that the chuck 104 as shown in the accompanying drawings is of eccentric type, which means that it comprises a cam (not shown) inserted inside a main body 108. Jaws 109 protrude out of the main body 108. As the cam is rotated relative to the main body 108 by the movement of the shaft 103, it pushes the jaws 109 outwards, thereby grasping the core 106.

Preferably, both shafts 103 have a chuck 104, allowing both ends of the reel 102 to be grasped.

The chuck 104 is connected to the shaft 103 via the ejector 1. Namely, in the case of an eccentric chuck 104 like that depicted in the accompanying drawings, the ejector 1 is fixed to the shaft 103 and rotates therewith. The chuck 104 is directly fixed to the ejector, in a manner that will be further explained hereinbelow. It should be noted that the unwinder 100 as shown in FIGS. 6a-6c comprises a pair of ejectors 1, each coaxially connected to its respective chuck 104.

Referring to FIG. 1, the ejector 1 comprises a plurality of segments 2a, 2b, 2c. These segments 2a, 2b, 2c are nested one in the other. In addition, the segments 2a, 2b, 2c slide relative to each other.

As used herein, the segments 2a, 2b, 2c will be presented in their positioning order from the shaft 103 to the reel 102. As a result, the first segment 2a is fixed to the shaft 103, whereas the last segment 2c has an abutment area 7 for contact with a flange 111 of the head.

In the described embodiment, the ejector 1 comprises three segments 2a, 2b, 2c, with the last segment 2c being the third segment from the shaft 103. In alternative embodiments, not shown, the ejector 1 can have any number of segments 2a, 2b, 2c depending on the type of application and on the force to be applied to the core 106.

Particularly referring to FIGS. 4a-4c, it should be noted that the segments 2a, 2b, 2c can be alternated between an extended configuration and a retracted configuration under a pneumatic thrust. Namely, FIG. 4a shows a retracted configuration of the ejector 1, FIG. 4b shows an intermediate configuration, and FIG. 4c shows an extended configuration.

The first segment 2a and the second segment 2b each have a respective seat 3 for the passage and/or accommodation of the aforementioned chuck 104. These seats 3 are arranged coaxially, thereby defining a center axis “A”.

In detail, the first segment 2a is defined by an annular cylinder 20. Such annular cylinder 20 has a base 21 which, as mentioned above, can be directly fixed to the shaft 103.

More in detail, the annular cylinder 20 comprises a base 21 which is transverse, specifically perpendicular, to the center axis “A”. An outer wall 22 and an inner wall 23 extend away from the base 21. The base 21 and the walls 22, 23 define a chamber 24 within which the second segment 2b slides.

Referring to FIG. 1, the inner wall 23 of the annular cylinder 20 defines the seat 3. A closing portion 25 is fixed to the inner wall 23, and extends transverse, in particular perpendicular to the inner wall 23. This closing portion 25 at least partially closes the seat 3 of the first segment 2a. Preferably, the closing portion 25 completely closes the seat 3, and is configured to support the chuck 104. Therefore, in operation the chuck 104 is fixed to the closing portion 25. The shaft 103 is also fixed to the closing portion 25.

As shown for example in FIGS. 4a-4c, the annular cylinder 20 has an opening 15. This opening 15 is particularly formed on the outer wall 22. Further details about the function of the opening 15 will be provided in a following part of the present disclosure.

Optionally, the first segment 2a has a further opening 27 on the inner wall 23. It should be noted that the further opening 27 is located between the closing portion 25 and the base 21 of the annular cylinder 20, allowing it to be connected with a corresponding opening (not shown) formed on the shaft 103. Preferably, the first segment 2a has a plurality of first openings 27, more preferably angularly equidistant from the center axis “A”. This affords pneumatic supply to the ejector 1 via the shaft 103.

Particularly referring to FIG. 1, it should be noted that the second segment 2b is defined by an annular piston 28 inserted in said annular cylinder 20. The annular piston 28 has an outer cylindrical surface 31, which surrounds an inner cylindrical surface 32. Both cylindrical surfaces 31, 32 are coaxial with the center axis “A”. A bottom 34 is arranged transverse, in particular perpendicular, to the cylindrical surfaces 31, 32. The bottom 34 is located inside the chamber 24 of the annular cylinder 20. An outer surface 33 is arranged parallel to the bottom 34 and outside the chamber 24. The annular cylinder 30 has a pair of first seals 26, arranged on the cylindrical surfaces 31, 32, to allow it to slide inside the chamber 24 under the thrust of a fluid, preferably air.

In operation, when pressurized air is introduced into the chamber 24, the annular piston 28 extends away from the base 21 of the annular cylinder 20.

More in detail, it should be noted that the second segment 2b has a plurality of cylinders 29. Therefore, the last segment 2c is defined by a plurality of pistons 30, preferably having a cylindrical shape, each inserted in a respective cylinder 29. In particular, the cylinders 29 of the second segment 2b are in angularly equally spaced arrangement relative to the center axis “A”. Such cylinders 29 are located between the cylindrical surfaces 31, 32 of the annular piston 28, and in particular are accessible from the outer surface 33. In the illustrated embodiments, the last segment 2c of the ejector 1 is defined by eight pistons 30. In alternative embodiments, not shown, any number of pistons may be provided.

For pneumatic actuation of the pistons 30 that compose the last segment 2c, the cylinders 29 of the second segment 2b are in fluid communication with the annular cylinder 20 of the first segment 2a. Each of the cylinders 29 has an open end 35, formed on the bottom 34 of the annular piston 28. Each of the pistons 30 has a respective second seal 36.

It should be noted that the last segment 2c is configured to abut a flange 111 of the head, namely at a free end 30a of the pistons 30. In other words, the aforementioned abutment area 7 is defined by the free ends 30a of all the pistons 30.

The kit according to the present invention further comprises an adapter 37. This adapter 37 has the function of allowing the ejector 1 to be mounted even on shafts 103 that have no pneumatic supply. For this purpose, the adapter 37 has an annular cavity 17 which, in operation, may be supplied by a source of pressurized fluid, for example air. The annular cavity 17 is configured to be positioned outside the first segment 2a of the ejector 1, namely at the above discussed opening 15 of the annular cylinder 20, to be able to pneumatically supply the annular cylinder 20 from the outside.

More in detail, the adapter 37 has an outer cylindrical wall 39, which remains stationary in operation. This outer cylindrical wall 39 can be connected to the pneumatic supply.

More in detail, the adapter 37 comprises a pair of sealing rings 38, which can be associated with the outer wall 22 of the annular cylinder 20. These sealing rings 38, with the outer cylindrical wall 39, define the aforementioned annular cavity 16. In a first embodiment of the invention, as shown for example in FIGS. 4a-4c, the adapter 37 does not comprise additional walls between the sealing rings 38 and the outer wall 22 of the annular cylinder 20.

In a second embodiment, as shown for example in FIG. 5, the adapter 37 optionally comprises an inner cylindrical wall 41 which can be fixed to the annular cylinder 20, in particular to the outer wall 22. Here, the inner cylindrical wall of the adapter 37 rotates with the annular cylinder 20 driven by the shaft 103 and has at least one opening 42 that can be positioned at the aforementioned opening 15 of the annular cylinder 20. Advantageously, this embodiment may be used with any pneumatic linear actuator or ejector, possibly other than the ejector 1, as long as the above discussed opening 15 has been formed therein.

In order to be mounted to the ejector 1, the adapter 37 comprises a bearing 40. In the embodiment of FIG. 4a-4c, the bearing 40 is arranged between the outer cylindrical wall 39 of the adapter 37 and the outer wall 22 of the annular cylinder 20. In the embodiment of FIG. 5, the bearing 40 is arranged between the outer cylindrical wall 39 and the inner cylindrical wall 41 of the adapter 37.

Claims

1. Installation kit for a pneumatic linear ejector of the type attachable to an arm of a movable arm unwinder for reels; said kit comprising an ejector having a plurality of segments nested one in the other and slidable over each other, the first segment and the second segment having each a respective central seat for the passage and/or accommodation of a chuck configured to grasp a core of a reel, said seats being coaxial and defining a central axis; the first segment being defined by an annular cylinder attachable to an unwinder and having a base adapted to face said unwinder; wherein said annular cylinder has an outer wall having an opening, said kit further comprising an adapter having an annular cavity adapted to be connected with a fluid source and to be positioned at the opening for introducing fluid into said annular cylinder.

2. The kit of claim 1, wherein said adapter comprises a pair of sealing rings which are adapted to be associated with the outer wall of the annular cylinder.

3. The kit of claim 1, wherein said adapter has an outer cylindrical wall configured to be placed around the outer wall of the annular cylinder.

4. The kit of claim 3, also comprising an inner cylindrical wall adapted to be fixed to the annular cylinder and has at least one opening adapted to be placed at the opening of the annular cylinder.

5. The kit of claim 3, wherein said adapter comprises at least one bearing adapted to be arranged between the outer cylindrical wall of the adapter and the outer wall of the annular cylinder or between the outer cylindrical wall and the inner cylindrical wall of the adapter.

6. The kit of claim 1, wherein said ejector comprises a closing portion fixed to the first segment and closing the seat, said closing portion being configured to support said chuck.

7. The kit of claim 6, wherein said first segment has an inner wall defining the seat, said closing portion being connected to said inner wall.

8. The kit of claim 1, wherein the second segment is defined by an annular piston inserted in said annular cylinder, the second segment having a plurality of cylinders, the last segment being defined by a plurality of pistons each inserted in a respective cylinder of the second segment.

9. The kit of claim 8, wherein the cylinders of the second segment are angularly equally spaced with respect to said central axis.

10. An unwinder for reels comprising a pair of vertically arranged arms adapted to move away from and/or toward each other; a horizontally arranged shaft connected to an upper end of one of said arms; a chuck coaxially connected to said shaft; a kit according to claim 1, said chuck being fixed to the closing portion of said ejector, said adapter being placed on the outer wall of the annular cylinder.