EXPANDABLE FLUID COLLECTION CANISTER
A bodily fluid collection system includes a reduced pressure treatment unit for providing reduced pressure to a fluid collection system through a canister having a container with an inlet adapted to be fluidly coupled to the fluid collection system, an outlet adapted to be connected to a source of reduced pressure, and an absorptive lamination disposed within the container. The absorptive lamination may be formed from a plurality of absorptive layers and wicking layers interleaved between the absorptive layers that collectively manifold bodily fluids from a tissue site into and throughout the absorptive lamination to trap and collect the bodily fluids. The container expands as the absorptive lamination swells with the bodily fluid being collected.
The present application is a Continuation of U.S. patent application Ser. No. 16/107,835, entitled “EXPANDABLE FLUID COLLECTION CANISTER,” filed Aug. 21, 2018, which is a Divisional of U.S. patent application Ser. No. 14/162,432, entitled “EXPANDABLE FLUID COLLECTION CANISTER,” filed Jan. 23, 2014, now U.S. Pat. No. 10,092,682, which claims the benefit, under 35 USC § 119(e), of U.S. Provisional Patent Application No. 61/780,143, entitled “EXPANDABLE FLUID COLLECTION CANISTER,” filed Mar. 13, 2013, which are incorporated herein by reference for all purposes.
TECHNICAL FIELDThe present invention relates generally to tissue treatment systems and in particular to systems and methods for collecting bodily fluid.
BACKGROUNDClinical studies and practice have shown that providing a reduced pressure in proximity to a tissue site augments and accelerates the growth of new tissue at the tissue site. The applications of this phenomenon are numerous, but application of reduced pressure has been particularly successful in treating wounds. This treatment (frequently referred to in the medical community as “negative pressure wound therapy,” “reduced pressure therapy,” or “vacuum therapy”) provides a number of benefits, including faster healing and increased formulation of granulation tissue. Typically, reduced pressure is applied to tissue through a porous pad or other manifold device. The porous pad contains cells or pores that are capable of distributing reduced pressure to the tissue and channeling fluids that are drawn from the tissue. The porous pad often is incorporated into a dressing having other components that facilitate treatment.
Wound fluids or exudates are generally collected in a canister for disposal or analysis. Wound fluid primarily comprises plasma in addition to red and white blood cells, platelets, bacteria, and a variety of proteinaceous material. Plasma consists primarily of saline. In clinical practice, canisters should be sized appropriately to obviate the need for frequent replacement even when used in the treatment of patients with wounds generating a high volume of exudate. Conversely, canisters should not be bulky so as to fill care facilities' storage spaces or consume unnecessary resources for hazardous waste disposal of canisters filled with potentially infectious bodily fluid.
SUMMARYIn one illustrative embodiment, a bodily fluid canister comprises an inlet, an outlet, a container, and a plurality of layers of absorptive material and a plurality of layers of wicking material contained within the container. The plurality of layers of wicking material may be situated proximate to the plurality of layers of absorptive material. The plurality of layers of wicking material may be oriented in an alternating pattern with the plurality of layers of absorptive material such that each layer of absorptive material is proximate to at least one layer of manifold material. The plurality of layers of wicking material and the plurality of layers of absorptive material may be oriented essentially vertically with the container.
In another illustrative embodiment, a bodily fluid canister is provided for use with a reduced pressure treatment system. The bodily fluid canister comprises an inlet, an outlet, liquid impervious container, and a plurality of layers of absorptive material and a plurality of layers of wicking material contained within the container. The inlet may be disposed in the container, the inlet adapted to be fluidly connected to a tissue site. The reduced pressure treatment system may include a porous pad positioned proximate to a tissue site. An outlet may be disposed in the container and is adapted to be fluidly connected to a reduced pressure source. A plurality of layers of wicking material and a plurality of layers of absorptive material may be positioned within the container. The plurality of layers of wicking material and the plurality of layers of absorptive material may be positioned proximate to one another and each of the plurality of layers of absorptive material may be positioned proximate to at least one of the plurality of layers of manifold material. The plurality of layer of wicking material and the plurality of layers of absorptive material may be oriented essentially vertically within the container. The container may be configured to be volumetrically expandable.
In still another embodiment, a method for volumetrically expanding a bodily fluid canister is provided. The method comprises introducing bodily fluid into a canister, the canister comprising a container containing a plurality of layers of absorptive material within the canister adapted to attract and retain bodily fluid and a plurality of layers of wicking material within the canister adapted to distribute bodily fluid along the plurality of layers of absorptive material. The method further comprises volumetrically expanding the canister, the canister configured to expand upon bodily fluid distribution to the plurality of layers of wicking material and the plurality of layers of absorptive material.
In yet another embodiment, a canister for collecting bodily fluids from a fluid collection system for delivering reduced pressure to a tissue site from a source of reduced pressure is disclosed. The canister may comprise a container having a chamber being expandable to receive and collect bodily fluids from the tissue site in response to the application of the reduced pressure, an inlet fluidly coupled to the chamber of the container and configured to be in fluid communication with the fluid collection system for delivering the bodily fluids into the chamber of the container, and an outlet fluidly coupled to the chamber of the container and configured to be in fluid communication with the source of reduced pressure for providing reduced pressure through the chamber of the container to the fluid collection system. The canister may further comprise an absorptive lamination disposed within the container and adapted to trap and collect a liquid portion of the bodily fluids separated from the gaseous portion of the bodily fluids flowing from the inlet to the outlet within the container, wherein the container expands as the absorptive lamination swells to absorb the liquid portion of the bodily fluids. The absorptive lamination may comprise a plurality of absorptive layers and a plurality of wicking layers interleaved between the absorptive layers.
Other objects, features, and advantages of the illustrative embodiments will become apparent with reference to the drawings and detailed description that follow.
In the following detailed description of several illustrative embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific preferred embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the embodiments described herein, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the illustrative embodiments are defined only by the appended claims.
The term “reduced pressure” as used herein generally refers to a pressure less than the ambient pressure at a tissue site that is being subjected to treatment. In most cases, this reduced pressure will be less than the atmospheric pressure at which the patient is located. Alternatively, the reduced pressure may be less than a hydrostatic pressure associated with tissue at the tissue site. Although the terms “vacuum” and “negative pressure” may be used to describe the pressure applied to the tissue site, the actual pressure reduction applied to the tissue site may be significantly less than the pressure reduction normally associated with a complete vacuum. Reduced pressure may initially generate fluid flow in the area of the tissue site. As the hydrostatic pressure around the tissue site approaches the desired reduced pressure, the flow may subside, and the reduced pressure is then maintained. Unless otherwise indicated, values of pressure stated herein are gauge pressures. Similarly, references to increases in reduced pressure typically refer to a decrease in absolute pressure, while decreases in reduced pressure typically refer to an increase in absolute pressure.
The term “tissue site” as used herein refers to a wound or defect located on or within any tissue, including but not limited to, bone tissue, adipose tissue, muscle tissue, neural tissue, dermal tissue, vascular tissue, connective tissue, cartilage, tendons, or ligaments. The term “tissue site” may further refer to areas of any tissue that are not necessarily wounded or defective, but are instead areas in which it is desired to add or promote the growth of additional tissue. For example, reduced pressure tissue treatment may be used in certain tissue areas to grow additional tissue that may be harvested and transplanted to another tissue location.
Referring to
The fluid collection system 100 is adapted to be positioned proximate a tissue site 110 of a patient for delivering reduced pressure to the tissue site 110 and collecting bodily fluids from the tissue site 110. The fluid collection system 100 comprises a manifold 112 in fluid communication with the tissue site 110 and a drape 114 adapted to cover the manifold 112 for providing a substantially airtight seal over the tissue site 110. The fluid collection system 100 may further comprise a connector 116 fluidly coupled to the manifold 112 through the drape 114 and a conduit or tube 118 containing at least one lumen for the transmission of fluids, both gaseous and liquid. The tube 118 is adapted to be fluidly coupled between the connector 116 and the inlet 104 of the canister 102 for transmitting fluids between the canister 102 and the tissue site 110.
The manifold 112 may be a bioabsorbable or bioinert material capable of distributing reduced pressure at various desired levels. The drape 114 may include an adhesive seal (not shown) that not only maintains the reduced pressure at various levels, but also holds the fluid collection system 100 in place over the tissue site 110. The manifold 112 may be a bioabsorbable or bioinert material capable of distributing reduced pressure to the tissue site 110. In one embodiment, the manifold 112 may be an open cell, reticulated foam comprising, for example, a polyurethane material. The wound dressing 112 delivers reduced pressure to the tissue site 110 to provide therapeutic treatment to the tissue site 110 and allows exudates and bodily fluids to flow from the tissue site 110 to the canister 102 where the exudates and bodily fluids are collected.
The reduced pressure treatment unit 101 may comprise the reduced pressure source 108 as described above. The reduced pressure source 108 may be, for example, a vacuum pump driven by a motor. In another embodiment, reduced pressure may be provided by a manually-actuated pump such as a compressible bellows pump. In still another embodiment, the reduced pressure may be provided by a wall suction port either with or without a separate pressure regulator. The reduced pressure treatment unit 101 may also comprise a processing unit (not shown) for controlling various features of the reduced pressure treatment unit 101 such as, for example, the level and timing of the reduced pressure being applied to the tissue site 110. The reduced pressure treatment unit 101 may further comprise other equipment such as, for example, a source of positive pressure.
The container 103 may be constructed of a liquid impervious material such as, for example, a thermoplastic material such as polyurethane to contain the exudates and bodily fluids collected from the tissue site 110. The chamber of the container 103 may have a volume that is preferably variable to accommodate the collection of exudates and bodily fluids from the tissue site 110 expanding from an empty state to a full state after collecting such fluids. In one embodiment, the container 103 may comprise a flexible bag having walls that are elastic and expandable as needed to accommodate the collection of exudates and bodily fluids. In another embodiment, the flexible bag may have walls that are less elastic or inelastic but nonetheless collapsible in the empty state and expandable to the full state as needed to accommodate the collection of exudates and bodily fluids. In one embodiment, the container 103 may comprise a flexible bag formed from a single tubular sheet of film sealed at both ends. In another embodiment, the container 103 may comprise a flexible bag formed from two sheets of film sealed around the edges and shown more specifically in
In yet another embodiment, the container 103 may comprise two walls joined around the edges by a connecting member that provides expandability of the chamber of the container 103. Referring more specifically to
As indicated above, the inlet 104 and the outlet 105 are preferably disposed at one end of the container 103 so that both may be positioned at a higher elevation relative to the other end of the container 103 when the canister 102 is utilized in operation. Thus, the container 103 may be oriented more vertically with the inlet 104 and the outlet 105 being elevated to utilize gravity to facilitate filling the chamber of the container 103 with the exudates and bodily fluids being collected. In one embodiment, the container 103 may contain an absorptive material such as a foam, hydrogel, or a water-swelling polymer for collecting and treating the exudates and bodily fluids being collected from the tissue site 110. In such embodiments, it is also desirable that the exudates and bodily fluids enter the chamber of the container 103 on the distal side of the container 103 adjacent the first wall 120 allowing the absorptive material to trap and collect the liquid fluids while the gaseous fluids exit the chamber of the container 103 on the proximal side of the container 103 adjacent the second wall 122. Thus, the inlet 104 and the outlet 105 may be disposed on opposing walls of the container 103. In another embodiment as more specifically shown in the figures, the inlet 104 and the outlet 105 may both be disposed on the proximal side of the container 103 through the second wall 122 wherein the inlet 104 is in fluid communication with a tube 127 having a distal end 128 extending within the chamber to the distal side of the container 103 adjacent the first wall 120 so that the absorptive material better traps and collects the liquid fluids while the gaseous fluids exit the chamber of the container 103 through the outlet 105 as illustrated by arrows 129 representing the flow of the fluids.
When the container 103 is filled with an absorptive material in bulk volume, the absorbent material often failed to expand or inflate the container 103 to completely fill the chamber of the container 103 with the exudates and bodily fluids being collected from the tissue site 110. Moreover, the absorptive material tended to saturate in localized areas without absorbing the fluids throughout the entire volume of the absorptive material. Even when the container 103 and the absorptive material within the container 103 were oriented vertically, the vertical orientation exacerbated the localized saturation condition. It is desirable to overcome these problems so that the container 103 would be completely filled to reduce the expense associated with utilizing additional containers and reduce the maintenance required by the patient or a caregiver.
These problems are overcome by disposing individual layers of absorptive material within the container 103 wherein the absorptive layers are spaced apart from one another that may form an absorptive lamination to enhance the collection and flow of fluids throughout the entire volume of the absorptive lamination. These problems are further overcome by interleaving layers of wicking material within the space between the absorptive layers to further enhance the flow of fluids between the absorptive layers and throughout the entire volume of the absorptive lamination. Using such an absorptive lamination including wicking layers interleaved between the absorptive layers within the container 103 greatly enhances the ability of the container 103 to expand and completely fill to overcome these problems and do so regardless of orientation. When the container 103 contains an absorptive lamination as just described, the absorptive capabilities of the container 103 are still enhanced when the container is oriented in a horizontal position as opposed to a vertical position.
Referring more specifically to
The wicking layers 134 may comprise a wicking material having flow channels that support the flow of fluids at least through the width of each wicking layer 134, i.e., generally perpendicular to the length or longitudinal axis of the wicking layer 134. The flow channels of the wicking material are capable of supporting the flow of fluids even when under reduced pressure being applied within the container 103. The wicking material may be a non-woven material such as, for example, Libeltex TDL2 available from LIBELTEX bvba located in Belgium, or a reticulated open-cell polyurethane foam. The absorptive layers 132 may comprise, for example, a textile substrate (e.g., woven or knit fabrics), a foam, a hydrogel, a hydrocolloid, a superabsorbent polymer (e.g., Texsus CCBSL 130LL available from Texsus Spa located in Italy), a silica gel, a water swelling polymer, a polysaccharide (e.g., chitosan, carboxymethylcellulose, hydroxylmethylcellulose, hyaluronic acid, alginate, pectin, etc.), a proteinaceous material (glycoprotein, gelatin, etc.), and combinations thereof.
The wicking layers 134 and the absorptive layers 132 of may each further comprise an antimicrobial agent and thus be adapted to have antimicrobial properties to effect a bioburden log reduction of greater than one or, more preferably, greater than three. By way of a non-limiting example, this antimicrobial property may be accomplished by adding ionic silver to the wicking material of the wicking layers 134 or the absorptive material of the absorptive layers 132. The wicking layers 134 and the absorptive layers 132 of may each further comprise other chemicals or agents to facilitate the collection and storage of exudates and bodily fluids from the tissue site 110.
The canister 102 may further comprise a first textured layer 136 contained within the container 103 adjacent to the first wall 120 and a second textured layer 137 contained within the container 103 adjacent to the second wall 122. The first textured layer 136 and the second textured layer 137 may be constructed from a fluid impermeable material. The first textured layer 136 and the second textured layer 137 may each be a sheet of material having a textured side that is corrugated or comprises a plurality of protrusions or projections extending into the chamber of the container 103 and facing the absorptive lamination 130. The textured sides of the first textured layer 136 and the second textured layer 137 may have other shapes resulting from being channeled, creased, folded, grooved, indented, pleated, or ribbed. When the chamber of the container 103 subjected to a reduced pressure, the first textured layer 136 and the second textured layer 137 collapse against the sides of the absorptive lamination 130. The first textured layer 136 and the second textured layer 137 may provide a fluid reservoir for a bolus of bodily fluid entering the container 103, allowing the bodily fluid from the tissue site 110 to be distributed more thoroughly across the face of the absorptive lamination 130 to enhance the ability of the absorptive layers 132 collect and store such fluids. Additionally, textured surfaces of the first textured layer 136 and the second textured layer 137 provide additional spacing adjacent the outermost absorptive layers 132 and/or the wicking layers 134 to further enhance the flow of bodily fluids throughout the entire absorptive lamination 130.
The absorptive layers 132 and the wicking layers 134 may be organized in other alternating sequences of absorptive material and wicking material. Additionally, the absorptive layers 132 and the wicking layers 134 may be formed into a composite rather than being discrete layers of material. For example, an absorptive composite may be formed from co-extruding absorptive material and wicking material such that the absorptive composite possesses characteristics similar to the characteristics of the discrete absorptive layers 132 and the wicking layers 134. The absorptive and wicking lamina of the absorptive composite would then be aligned in an alternating sequence when disposed within the container 103.
In operation, the absorptive lamination 130 including wicking layers interleaved between the absorptive layers within the container 103 greatly enhances the ability of the container 103 to expand and completely fill the chamber as described above, especially when oriented in a generally vertical position. Referring more specifically to
As can be seen in the illustration, the absorptive layers 132 continue to expand as the wicking layers 132 continue to channel the liquid fluids across the surfaces of the absorptive layers 132 and the longer the absorptive layers 132 are submersed in the liquid fluids. For example, the most distal absorptive layer 132a has expanded more at the lower end which has expanded more than the lower end of the most proximal absorptive layer 132b with varying degrees of absorption and expansion for each intervening absorptive layer 132. As the container 102 continues to fill with the liquid fluids, the absorptive layers 132 continue to expand until they reach a full capacity such that the container 102 is fully expanded in a filled state as shown in
Referring now to
In yet another exemplary embodiment, the first wall 320 and the second wall 322 of the container 303 may be substantially impervious to vapor but may further comprise portions or regions 150 having a cross-sectional thickness greater than about 5 μm and less than about 50 μm that are permeable to vapor. The regions 150 of vapor permeability allow bodily fluid collected in the container 303 to evaporate into the atmosphere as described above and further assisted by providing positive pressure to the chamber of the container 303. The regions 150 may have varying shapes such as, for example, the shape of a regular polygon or an ellipse. The regions 150 may comprise between about 5% and about 95% of the surface area of the container 303.
In yet another embodiment, a method for collecting bodily fluid from a tissue site is provided. The method comprises disposing a plurality of absorptive layers with wicking layers interleaved between the absorptive layers into a container of a bodily fluid canister, fluidly coupling the container to both a source of bodily fluid and a source of negative pressure, and applying negative pressure through the container to the source of bodily fluid. The method further comprises utilizing the negative pressure to draw the bodily fluids from the tissue site and manifold the bodily fluids to the absorptive layers to collect and trap the liquid portion of the bodily fluids, and allowing the container to volumetrically expand as the absorptive layers swell in size, whereby the container expands to a full state after the absorptive layers are fully absorbed with the liquid fluids.
It will be appreciated that the illustrative embodiments described herein may be used with reduced pressure treatment systems of any type, shape, or size and similarly with canisters of any type, shape, or size. The location of the inlet, outlet, semi-permeable membrane, and flexible bag may also vary depending upon the particular collection system design. Similarly, the geometry of the semi-permeable membrane may be modified as necessary to conform to the contours or configuration of the canister. Similarly, the location of the means to withdraw the collected absorbent may also vary depending upon the particular collection system design.
It should be apparent from the foregoing that an invention having significant advantages has been provided. While the invention is shown in only a few of its forms, it is not just limited but is susceptible to various changes and modifications without departing from the spirit thereof.
Claims
1. A canister for collecting bodily fluids from a tissue site, comprising:
- a first wall,
- a second wall, the first wall and the second wall substantially impervious to vapor,
- a plurality of absorptive layers,
- a plurality of wicking layers positioned proximate the plurality of absorptive layers,
- a connecting member positioned about a perimeter of the first wall and the second wall and configured to couple the first wall and the second wall, and
- one or more vapor permeable regions disposed in the first wall and the second wall.
2. The canister of claim 1, further comprising:
- an inlet configured to be in fluid communication with the tissue site;
- an outlet configured to be in fluid communication with a reduced pressure source; and
- a container including the first wall and the second wall, the container configured to collect fluids from the tissue site.
3. The canister of claim 2, wherein the first wall, the second wall, and the connecting member define a chamber.
4. The canister of claim 3, wherein the inlet and the outlet are disposed on one of the first wall or the second wall, and wherein the canister further comprises a tube fluidly coupled to the inlet and extending into the chamber away from the outlet.
5. The canister of claim 1, wherein the first wall and the second wall are oriented parallel to the absorptive layers and the wicking layers.
6. The canister of claim 1, wherein the wicking layers have flow channels for supporting fluid flow across a surface of the absorptive layers.
7. The canister of claim 1, further comprising at least one spacer between the wicking layers of the absorptive layers to maintain a space between adjacent wicking layers under reduced pressure.
8. The canister of claim 1, wherein the first wall and the second wall are configured to expand as the absorptive layers swell.
9. The canister of claim 1, wherein the one or more vapor permeable regions comprise a polygonal shape.
10. The canister of claim 1, wherein the one or more vapor permeable regions comprise an elliptical shape.
11. The canister of claim 1, wherein the one or more vapor permeable regions comprise between about 5% and about 95% of a surface area of the first wall and the second wall.
12. The canister of claim 11, wherein the one or more vapor permeable regions have a cross-sectional thickness less than about 50 μm and greater than about 5 82 m.
13. The canister of claim 1, wherein the first wall and the second wall comprise a thermoplastic material having a cross-sectional thickness greater than about 50 82 m.
14. The canister of claim 1, wherein the canister further comprises a first textured layer disposed adjacent the first wall.
15. The canister of claim 1, wherein the canister further comprises a second textured layer disposed adjacent the second wall.
16. The canister of claim 1, wherein the connecting member comprises pleats.
17. The canister of claim 1, wherein the connecting member comprises an elastic material.
18. The canister of claim 1, further comprising an antimicrobial agent disposed in at least one of the plurality of absorptive layers and the plurality of wicking layers.
19. The canister of claim 1, wherein the first wall is adapted to translate away from the second wall.
Type: Application
Filed: Nov 1, 2021
Publication Date: Feb 17, 2022
Inventors: Christopher Brian LOCKE (Bournemouth), Gareth STEPHENSON (Southampton)
Application Number: 17/453,084