SYSTEM AND METHOD FOR AUTOMATED LAYOUT OF BUILDINGS
Starting from a set of plans, such as, without limitation, blueprints, drawings, or Autocad® files, a system and method for calibrating such plans and transferring such plans into a computer readable file and loading a specially designed electronic version of such plans into a hardware-based system that locates, adjusts, transfers, and prints, to a desired scale, a lasting image of said construction plans drawn onto a building surface.
This application is a continuation in part of U.S. Utility application Ser. No. 16/279,497 and claims priority from U.S. Provisional Application No. 62/633,130 filed on Feb. 21, 2018.
FIELD OF THE INVENTIONThe instant invention relates to the construction industry, specifically to the task of laying out the points of reference as identified in blueprints for the construction of a structure, such as a building.
BACKGROUND OF THE INVENTIONThe current method for laying out or marking for construction of buildings involves a significant number of resources in terms of time and man power, and thus ultimately, expense. Traditionally, the method for laying out a structure involves one, two, or even more individuals using a set of blue prints, plans, and drawings to walk the construction site or structure marking points and snapping lines to ensure that the building is square (See line 100A in Prior Art
Starting from a set of plans, such as, without limitation, blueprints, drawings, or Autocad® files, a system and method is described herein for calibrating such plans and transferring such plans into a computer readable file and loading a specially designed electronic version. of such plans into a hardware-based system that locates, adjusts, transfers, and prints, to a desired scale, a lasting image of said construction plans drawn onto a building surface, thus eliminating the need for workers to carry blueprints to a jobsite and physically transfer information from such blueprints onto the building site via the traditional method of snapping lines and marking of points.
In addition to providing for a lasting image of construction plans on a building surface, an improved system and method allows for surveying of land generally, as well as for preparation for construction on that land.
A system and method for, from a set of plans, such as, without limitation, blueprints, drawings, or Autocad® files, calibrating such plans and transferring such plans into a computer readable file and loading same into hardware that locates, adjusts, transfers, and prints, to a desired scale, a lasting image of that drawing onto the building surface, thus eliminating the need for workers to carry blueprints to a jobsite and physically transfer information from such blueprints onto the building site via the traditional method of snapping lines and marking of points.
The process is started by identifying and locating several reference points, for example, the corner reference point 13 as shown on
As shown in
While said panoply of laser devices 20 are self-controlled by said software program, such control of said devices 20 is subject to being overridden remotely by the operator 2000 of the system at issue. Said operator 2000 as shown in
The method of use of the system described herein is as follows: Desired computer-generated floor plans, drawings, or blueprints for the construction area in question are accessed. The points on the drawings that correspond with the new final reference points created above are identified and are matched with each other. The dimensions between the new final reference points are verified against the dimensions provided on the drawings. The drawings can be overlaid onto the new final reference lines.
Adjustments can be made for any dimensional discrepancies between the dimensions supplied by the devices and the corresponding dimensions obtained from the drawings. These adjustments can be automatically made by the software or remotely by operator 2000, as shown in
At times there may be extraneous items or elements that may or may not be detailed in the drawings or that are created as a part of the construction process that may cause problems in laying out the construction. site by the robotic printers 1000. Locating these items or elements is necessary for safety and to avoid delays in construction. As examples, such items may include plumbing fixtures, such as pipes, or bolts that are part of the construction process that protrude from the floor, temporary holes in a floor at which a stairwell is to be located, or protrusions of structural materials or scaffolding on the exterior of the building under construction. These items and elements can be identified and located on the building by the use of an auto locator device 1000 as shown in
The system is programed to mark and to create lines and designs of different shapes and colors onto a construction surface 11 and the scale of the drawings or pictures being transferred can be adjusted remotely by operator 2000. These markings can be done so as to be resistant to a variety of weather conditions and foot traffic. Various structures can be color coded (i.e., walls-black lines, window openings-green, cabinet locations-red, electrical fixtures-purple, or plumbing fixtures-blue).
A history comprised of computer-generated files detailing the initial runs of the panoply of robot printers 1001 for a variety different sized projects is stored in a centralized program in the present invention for use in estimating duration and complexity for future projects. As more and more projects are completed, this predictive database will grow, thus increasing its usefulness for future estimates of time and cost to complete a host of different construction projects.
The system is programmed to alert operator 2000 as to the estimated time to complete tasks. Upon completion of tasks by robotic printer 1001, the software of the system alerts operator 2000 or others in the construction staff, such as the general contractor owner of the property, via text, email, or automated phone call.
While one robotic printer 1001 can be used to complete this work, the option of using multiple robots 1001 can be taken in order to complete the entire layout expeditiously.
The process for using the improved system described hereinabove has two parts: a layout marking phase and a layout printing phase. The layout marking phase can be described as follows; As stated above,
The layout marking process comprises the following steps:
Locating the points to be marked on the layout and note those as A, B, C, D, etc:
Turning on the master controller system and start the master control application and select ‘Marking’ as the job type:
Placing the central tracker unit 3004 at the center of the intended layout area and turning on power to said unit;
Placing a prism and reflector unit 3003 at point A and clicking SetConfig, Start Marking on the GUI on the screen display of the computing device 3001 such its that in
Waiting until the tracker unit 3004 detects said prism and reflector column 30033 and keeps flashing its laser on it;
Placing prism and reflector units 3003 at the remaining points (B, C, D . . . ) and clicking on ‘Start Marking’ button in the application GUI.
Thereafter, central tracking unit performs a 360° forward scan (clockwise) with LiDAR 30045 and then tracks back (counter clockwise) with laser 30033 taking distance and angle values for each of the placed prism and reflector units 3003.
When the marking is completed the laser 30033 will keep flashing on the column at point A. After the use clicks on ‘Finish Marking’ button on the master control application GUI, the master control application creates layout marking file in .dxf format. The application program then imports this file and compares it to the original layout drawing file to see whether there are any deviations, perform layout correction if needed, and proceed with printing activity.
The steps in the layout printing process are as follows:
Turning on power to the system and wait until the system boots;
Using remote desktop connection from a windows computer connect to a computing device 3001,
Invoking the master control application on the remote computing device 3001;
Selecting proper job ID and insuring the drawing file is present in the job id folder;
Selecting Printing as the job type and click on. Set Config button in the master control application GUI;
Clicking on ‘Start Printing’ button;
Observing the current segment being printed and printing progress in the master control. application GUI.
The process first prints the border segments and then prints internal segments.
Placing the printing unit 3005 at a desired position in the intended layout area;
Starting printing from master control application GUI by selecting ‘Printing’ as job type;
Entering 1 in the number of printers box and click on ‘Set Config’ button in the application GUI which causes the on-carriage tracker (OTC) of the printing unit 3005 to track the central tracking unit 3004 and keep flashing its laser on the column of the central tracking unit 3004; and
Clicking on ‘Start Printing’ button to allow the printing unit to keep tracking and measuring distance and angle values continuously for carriage position correction.
When the printing unit position is within the tolerable error limits, the layout information is printed and punting unit moves to next segment. This process continues for the entire layout is printed and the progress is updated in the GUI. The user then clicks on ‘Finish Printing’ when the entire layout is printed.
Placing the selected number of printing units 3005 in each partitioned print area as shown in
Selecting that number of printers in master control application GUI, that is “3” as in the example of
Clicking on ‘Set Config’ button in the application GUI to assign the printing areas to each printer and to configure each printer 3005 to the print area to be covered.
The central tracking unit 3004 keeps scanning for any obstacles in each of the print areas and communicates with the applicable printing unit 3005 with obstacle information that is used to take evasion action by the carriage and printing unit 3005 at risk. The progress of each printing unit 3005 is displayed in the master control application's GUI. The user clicks on ‘Finish Printing’ when all the printers finish their printing tasks.
A second embodiment of a carriage and printing unit 4005 is shown in a top view in
As noted above, all information obtained during layout using the present invention for each specific building or project is stored for potential future use in estimating and completing future projects.
This system can be programmed to mark lines and add shapes on foundations, floors, and walls using lasers that can create permanent lines, markings, or drawings onto surfaces. Using the system described with drones and GPS signals allows the construction company to layout, mark, and add shapes on concrete, wood, or other surfaces. Such drawings can be covered with a veneer or poly coating to preserve the drawing and make permanent on a concrete floor so marked.
The invention described herein is not limited to the preferred embodiment. The process described can be in many industrial settings, including, but not limited to: layout of excavation work or other site work; layout of foundations; layout for framing; layout for HAVC, plumbing, or electrical systems; layout for interior finishes; layout for painting; and for creating designs and murals, or parking lot or street line stripes painting.
Claims
1. A system for printing out a lasting image of construction plans on a building surface at a construction site comprising:
- a computing device having wireless connectivity and running an application program, wherein a copy of a set of said construction plans containing reference points for construction corners are calibrated and converted into an electronic version of a computer readable file in said computing device;
- a central tracking unit wirelessly connected to said computing device and under control of said application program;
- at least one prism and reflector unit;
- a wireless router; and
- at least one mobile robotic carriage and printing unit wirelessly connected to said computing device and under control of said application program;
- wherein said central tracking unit is capable to work independently or work within said system in conjunction with said at least one prism and reflector unit and said at least one mobile robotic carriage and printing unit, said central tracking unit and said mobile robotic carriage and printing unit locate anticipated or unanticipated hazards in the path of said at least one mobile robotic printer while in motion on said building surface for evasion by said mobile robotic carriage and printing unit, and
- wherein said at least one prism and reflector unit is used to locate at least one corner reference on said building surface and said at least one mobile robotic carriage and printing unit prints out said lasting image of said construction plans on said building surface at said construction site.
2. The system of claim 1 in which said anticipated and unanticipated hazards are selected from the group consisting of: pipes protruding from said building surface; temporary holes in said building surface; bolts protruding from said building surface; protrusions of structural materials; protrusions of scaffolding; stairwells; recently fallen construction materials; birds; and animals.
3. The system of claim 1 in which said central tracking unit comprises a prism block, a reflector column, a laser module, a camera, a LiDar module, a pan control, and an auto levelling module.
4. The system of claim 1 in which said prism and reflector unit comprises a prism block, a prism rod tilt angle measurement module, a reflector column, and an auto levelling module.
5. The system of claim 1 in which said mobile robotic carriage and printing unit comprises a carriage, four wheels, a gantry system, an on-carriage tracking unit, and a marker and ink spray nozzle module.
6. The system of claim 5 in which said on-carriage tracking unit comprises a prism block, a reflector column, a laser module, a camera, a LiDar module, a pan control, and an auto levelling module.
7. A system for surveying land comprising:
- a computing device having wireless connectivity and running an application program, wherein a copy of survey plans containing reference points is calibrated and converted into an electronic version of a computer readable file in said computing device;
- a central tracking unit wirelessly connected to said computing device and under control of said application program;
- at least one prism and reflector unit;
- a wireless router; and
- at least one mobile robotic carriage and printing unit wirelessly connected to said computing device and under control of said application program;
- wherein said central tracking unit is capable to work independently or work within said system in conjunction with said at least one prism and reflector unit and said at least one mobile robotic carriage and printing unit., said central tracking unit and said mobile robotic carriage and printing unit locate hazards in the path of said at least one mobile robotic printer while in motion on said land for evasion by said mobile robotic carriage and printing unit, and
- wherein said at least one prism and reflector unit is used to locate at least one of said reference points and said at least one mobile robotic carriage and marking said reference points on said land.
8. The system of claim 7 in which said mobile robotic carriage and printing unit comprises a carriage, a gantry system, an on-carriage tracking unit, a stake storage area, a marking module, and locomotive means.
9. The system of claim 8 in which said locomotive means is selected from the group consisting of: four rough terrain wheels; tank treads; and one or more drones.
10. The system of claim 7 in which said marking is selected from the group consisting of: painting, printing, pre-drilling; staking; and installation of stakes by hand.
11. A method for printing out a lasting image of construction plans on a building surface at a construction site comprising the steps of:
- calibrating and transferring a set of construction plans containing reference points for construction corners into a computer readable file of electronic plans;
- positioning at least one prism and reflector unit at a corner of said construction site;
- loading said file into a computing device running a software program that is connected wirelessly to a central tracking unit;
- said software program accessing said file;
- said software program sending and receiving positioning information from said central tracking unit;
- positioning at least one mobile robotic carriage and printing unit on said construction site;
- printing by said mobile robotic carriage and printing unit under control of said software program said reference points on said construction surface,
- whereby said lasting image of said construction plans is transferred onto said building surface.
12. A method for staking out a survey plan on land comprising the steps of:
- calibrating and transferring a survey plan containing reference points for staking into a computer readable file of electronic plans;
- positioning at least one prism and reflector unit at one of said reference points on said land;
- loading said file into a computing device running a software program that is connected wirelessly to a central tracking unit;
- said software program accessing said file;
- said software program sending and receiving positioning information from said central tracking unit;
- positioning at least one mobile robotic carriage and printing unit having locomotive means on said land;
- staking by said mobile robotic carriage and printing unit under control of said software program at said reference points,
- whereby said survey plan is staked out on said land.
13. The method of claim 12 in which said locomotive means are selected from the group consisting of: four rough terrain wheels; tank treads; and one or more drones.
Type: Application
Filed: Nov 21, 2021
Publication Date: Mar 17, 2022
Applicant: IMAGE CLONE, LLC (Burlington, NJ)
Inventor: Fernando J. Pinho (Burlington, NJ)
Application Number: 17/531,767