Hybrid Liner Hanger and Setting Tool

Abstract

A setting mechanism for a liner hanger to be secured within the casing of an oil/gas well includes an expandable hydraulic chamber a portion of which is connected to a setting collar positioned around the liner hanger. Expansion of the chamber will cause the setting collar to radially move one or more slips having a gripping surface into contact with an inner surface of the casing.

Description

The present application is a continuation of U.S. patent application Ser. No. 16/685,859 filed Nov. 15, 2019, which is a continuation of U.S. patent application Ser. No. 15/335,272 filed Oct. 26, 2016, each of which are incorporated herein in their entirety by reference thereto.

I. BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to a liner hanger and a setting tool for securing a liner hanger within an oil/gas well.

2. Description of Related Art

Liner hangers are typically set in two different ways, mechanically and hydraulically. A mechanically set liner hanger is set by manipulating the work string while a hydraulic liner hanger is set by internal pressure. The major benefit of a mechanically set liner hanger is that they typically have pressure ratings that meet or exceed that that of the liner. The drawback is that they are difficult to set in a deviated hole and are not conducive to rotation. Hydraulically set liner hangers are better suited for rotation and setting in deviated wells. The problem with hydraulically set liner hangers is that they are limited to the pressure rating for the hydraulic cylinder on the liner hanger body. They are also prone to premature setting due to pressure spikes while circulating drilling fluids.

II. BRIEF SUMMARY OF THE INVENTION

The hybrid set liner hanger is a combination of these two methods. It moves the hydraulic setting mechanism away from the body of the liner hanger. This setting mechanism mechanically sets the liner hanger via a setting sleeve. This has several major benefits. The setting sleeve utilizes the space occupied by the cylinder/piston of a hydraulic set hanger. By doing this it increases the pressure rating over that of a hydraulic liner hanger and closer to that of a mechanical liner hanger. An anti-preset mechanism may also be employed in the setting tool that eliminates the possibility of prematurely setting before the desired depth.

III. BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS

For a detailed description of the preferred embodiments of the invention, reference will now be made to the accompanying drawings in which:

FIG. 1 is a cross-sectional view of an embodiment of the invention ready to be run into the well.

FIG. 2 is a cross-sectional view of the tool shown in FIG. 1 as pressure is initially applied to the tool.

FIG. 3 is a cross-sectional view of the tool as shown in FIG. 1 as additional pressure is applied to the tool.

FIG. 4 is a cross-sectional view of the tool of FIG. 1 is a position allowing the setting portion of the tool to be withdrawn from the liner hanger.

FIG. 5 is a perspective view of the release mechanism for the setting portion of the tool.

FIG. 6 is a perspective of the release mechanism shown in FIG. 5 with the locking dog slide removed.

FIG. 7 is a perspective view of this slip assembly.

IV. DETAILED DESCRIPTION OF THE INVENTION

FIG. 1 illustrates an embodiment of the invention with a liner hanger 11, 42 and a running tool 9 which includes the setting mechanism for the liner hanger. Running tool 9 includes an outer housing 12 and an inner tubular 13.

A mandrel 21 of the setting portion 10 of the running tool is connected to the housing 12 by a suitable connection for example threads at one or more sheer pins 44 extend through mandrel 21 and into a groove 104 provided on the outer periphery of a cylindrical inner flow sleeve 22.

Inner flow sleeve 22 is axially movable within mandrel 21 and includes a groove 52 on its outer surface which is adapted to receive a plurality of freely mounted locking pins 24 which are initially positioned over a plurality of ports 31 provided through the wall of cylindrical inner sleeve 22. Locking pins 24 extend through radially spaced holes 132 in mandrel 21 and initially extend into a groove 25 shown in FIG. 3 located at an enlarged end portion 7 of an outer sleeve 23 which is axially movable along mandrel 21. This arrangement forms an outer anti-preset mechanism that prevents premature setting of the liner hanger. Mandrel 21 also includes a port 26 extending through its outer periphery and also includes an enlarged portion 27. Portions 7 and 27 form an expandable hydraulic chamber 28 having as its inlet port 26. A ball catching restriction 30 is connected to inner sleeve 22 at 29 by threads, for example. Outer sleeve 23 is connected to a locking dog slide 55 by a suitable connection for example threads 130. Set screws 32 prevent rotational movement of outer sleeve 23 with respect to locking dog slide 55. Locking dog slide 55 includes a plurality of inclined surfaces 54 that are adapted to guide locking dogs 39 in a manner to be discussed below. An annular ring member 34 having a plurality of fingers 35 is pinned to locking dog slide 55 by shear pins 33.

An annular collar 36 having a plurality of fingers 37 surrounds locking dog slide 55 and has a plurality of openings 101 through which locking dogs 39 extend as best shown in FIGS. 5 and 6.

Annular collar 36 also includes a slot 81. A stop pin 57 extends through slot 81 and is secured to dog slide 55.

The liner hanger includes an uphole portion 11 and a downhole hole portion 42 to which a centralizer 41 may be attached. Liner hanger 11,42 includes a plurality of slots 6 through which locking dogs 39 initially extend into a grove 45 located on the inner surface of an axially movable setting collar 40 which surrounds liner hanger portion 42. Setting collar 40 is attached to an annular driving collar 20. A ramp 14 having one or more inclined surfaces 4 and 5 is secured to the liner hanger portion 11 by a plurality of locking pins 19.

A plurality of slips 17 having gripping surfaces 16 and 18 are positioned radially around ramp 14 and engage driving collar 20 as shown in FIG. 7 so that axial movement of driving collar 20 in an uphole direction will cause slips 17 to move in a radial direction to come into contact with the inner surface of a well casing for example, not shown.

FIG. 7 is a perspective view of the slip assembly 100. It includes a ramp 14 having a first set of radially spaced ramps 4 and a second set of radially spaced ramps 5 that are axially spaced from the first set of ramps. A plurality of apertures 114 are located between the ramp sets. Ramp 14 is fixed to hanger liner 11 by a square wire 131. A plurality of set screws 19 or the like fix ramp 14 to hanger liner 11.

The assembly also includes driving annular collar 20 which slides on the liner hanger. Collar 20 has a plurality of T-shaped slots 103 that are adapted to receive the T-shaped ends 122 of slips elements 17. Slip elements 17 includes two spaced gripping surface 16 and 18.

Ramp 14 also includes a plurality of shoulders 110-115 that form longitudinally extending slots in which projections 111 of the slip elements are slideably retained.

Thus it can be seen that as annular collar 20 moves in an uphole direction or the left as shown in FIG. 7, slip elements 17 will be driven uphole with fixed ramps 4 and 5 causing gripping surfaces 16, 17 to radially expand into the interior surface of tubing not shown so as to set the liner hanger within tubing.

Mode of Operation:

To set the liner casing in the well, a known running tool with a housing 12 and an inner tubular 13 is connected to the liner casing setting assembly 10 and run into the well at a desired location as shown in FIG. 1. A ball is dropped through tubular 13 and is caught by restriction 30. Fluid under pressure is introduced into inner sleeve 22. Fluid pressure will shear pins 44 which will allow inner sleeve 22 to move downhole. This movement will drop locking pins 24 into groove 52 thus allowing fluid under pressure to enter hydraulic chamber 28 via ports 31 and 26 as shown in FIG. 2.

Pressure within hydraulic chamber 28 will cause outer sleeve 23 to move uphole as shown in FIG. 3. Outer sleeve 23 will carry with it collar 34, fingers 35, fingers 37 of annular collar 36, locking dog slide 55 and locking dogs 39 to position shown in FIG. 3. This is the primary setting mechanism.

This movement also drives annular setting collar 40 via dogs 39 in groove 45 which in turn drives driving collar 20 into slips 17 which causes slips 17 to expand radially outwardly by virtue of slopping surfaces 4 and 5. In this manner gripping surface 16 and 18 of the slips are driven into to surrounding casing of the well, not shown.

In order to withdraw the running tool from the liner hanger, a pulling force is applied to the running tool which shears pins 33. This allows locking dog slide 55 to be pulled to the position shown in FIG. 4 where locking dogs 39 slide rearwardly down ramps 54 thereby disengaging from groove 45 in annular setting collar 40. The running tool and setting assembly 10 may now be removed from the liner hanger which is set in place.

According to another aspect of the invention, it is possible to set the liner hanger in the event that flow sleeve 22 cannot be moved, for example if a ball is not able to reach restriction 30. By pulling up on running tool 9, locking dogs 39 will move setting collar 40 in an uphole direction, thereby setting the liner hanger. Additional pulling of the running tool will cause shear pins 33 to shear which will allow locking dogs 39 to slide down ramps 54 as shown in FIG. 4. This will allow the setting mechanism to be withdrawn from the liner hanger.

Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations may be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A method of setting a liner hanger within a casing of an oil/gas well comprising:

a. providing a running tool and a liner setting assembly, wherein the running tool comprises a housing and an inner tubular, and wherein the running tool is connected to the liner setting assembly;

b. running the running tool and the liner setting assembly into the oil/gas well to a desired location;

c. catching a ball in a restriction of the inner tubular;

d. introducing a fluid under pressure into an inner sleeve of the running tool;

e. shearing pins to allow the inner sleeve to move downhole;

f. dropping locking pins into an outer groove of the inner sleeve, thereby allowing fluid to enter a hydraulic chamber of the running tool through ports located about the inner sleeve;

g. expanding the hydraulic chamber, thereby causing an outer sleeve of the running tool to move uphole; and

h. setting the liner hanger as a result of the outer sleeve moving uphole.

2. The method of claim 1, wherein the setting comprises shifting a collar, one or more fingers, one or more fingers of an annular collar, one or more dog slides, or one or more locking dogs of the running tool, or combinations thereof, from a first position to a second position.

3. The method of claim 2, wherein the setting further comprises causing one or more slips of the liner setting assembly to expand radially outwardly, thereby driving one or more gripping surfaces of each of the one or more slips into the surrounding casing of the oil/gas well.

4. A method of withdrawing a running tool from a liner hanger, comprising:

a. providing a running tool disposed in a liner hanger, wherein the liner hanger has been set in an oil/gas well;

b. applying a pulling force to the running tool, thereby shearing one or more pins of the running tool which lock one or more locking dog slides of the running tool in a first position;

c. shifting the one or more locking dog slides in an uphole direction, thereby causing the one or more locking dogs to slide inwardly down one or more ramps of the one or more locking dog slides;

d. disengaging the one or more locking dogs from an inner groove of an annular setting collar of the liner hanger, thereby freeing the running tool to be withdrawn from the liner hanger; and

e. withdrawing the running tool from the liner hanger.

5. An outer anti-preset mechanism for a liner hanger running tool, comprising:

an outer housing connected to a mandrel;

an inner flow sleeve axially movable within the mandrel; and

a plurality of freely mounted locking pins extending through radially spaced holes of the mandrel;

wherein the inner flow sleeve includes a groove located on an outer surface of the inner flow sleeve and adapted to receive the plurality of freely mounted locking pins;

wherein the locking pins are initially positioned over a plurality of ports provided through a wall of the inner flow sleeve and extend into a groove located on an inner surface of an outer sleeve of the running tool which is axially movable along an outer surface of the mandrel; and

wherein the outer anti-preset mechanism prevents premature setting of the liner hanger.