WHOLE-BUILDING VENTILATION SYSTEM
A whole-building ventilation system includes a duct unit and a fan unit. The duct unit includes an inlet housing and a duct having a first end coupled to the inlet housing and a second end spaced apart from the first end. The fan unit is coupled to the duct to displace air through the duct. The whole-building ventilation system further includes a mount system configured to suspend the second end of the duct and the fan unit from a structure.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application Ser. No. 63/111,692, filed Nov. 10, 2020, which is expressly incorporated by reference herein.
BACKGROUNDThe present disclosure relates to a ventilation system, and particularly to a ventilation system arranged in an attic space of a building. More particularly, the present disclosure relates to a ventilation system for ventilating the entire building.
SUMMARYAccording to the present disclosure, a whole-building ventilation system is provided in a building having an attic space and a living space separated from the attic space by a ceiling or walls. The whole-building ventilation system is located in the attic space and is configured to draw air from the living space and discharge the air into the attic space while at least one living space aperture is opened so that fresh outside air is drawn into the living space and hot exhaust air is forced out of at least one vent in the attic space so that the entire interior of the building may be ventilated with fresh outside air.
In illustrative embodiments, the whole-building ventilation system includes a duct unit, a fan unit coupled to the duct unit, and a mount system that couples the fan unit to an overhead structure in the attic space. The duct unit extends between the living space and the fan unit to direct air there between when the fan unit is in operation. The fan unit is coupled to an end of the duct unit within the attic space. The mount system suspends the fan unit above the ceiling of the living space so that the fan unit is positioned in a generally central region of the attic space to maximize ventilation of the attic space and airflow through the whole-building ventilation system.
In illustrative embodiments, the mount unit includes a plurality of brackets coupled to the fan unit, a plurality of lanyards coupled to the overhead structure, and an energy-absorption system. At least one lanyard of the plurality of lanyards is coupled to a corresponding one bracket of the plurality of brackets by the energy absorption system. The energy-absorption system increases the resiliency of the mount system so that transfer of vibrations from the fan unit to the overhead structure is reduced or eliminated.
In illustrative embodiments, the whole-building ventilation system may further include an inlet air-distributor and an outlet air-diffuser that help optimize the airflow through the duct unit and the fan unit. The inlet air-distributor is configured to guide air flowing through the fan unit in a straight line. The outlet air-diffuser controls discharge of air from the fan unit to optimize the airflow.
In illustrative embodiments, the fan unit is controlled by a control system to regulate a flowrate of air through the whole-building ventilation system while minimizing vibrations caused as a result of natural resonate frequencies of components in the whole-house ventilation system. The fan unit includes an electronically commutated (EC) motor having a linearly variable rotation speed so that a flow rate of air can be changed on a linear basis. The motor may be controlled wirelessly by a remote device.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
A building 10 is shown diagrammatically in
The whole-building ventilation system 20 (also referred to as whole-house ventilation system 20) is positioned such that an inlet port 26 opens into the living space 12 as shown in
The whole-building ventilation system 20 includes a duct unit 32, a fan unit 34 coupled to the duct unit 32 and configured to displace air to ventilate the building 10, and a mount system 36 that couples the fan unit 34 to the overhead structure 28 as shown in
The duct unit 32 includes an inlet grate 40, an inlet housing 42, and an insulative duct 44 as shown in
The insulative duct 44 is flexible to assume a curved shape when viewed from the side to optimize the flow of as shown in
The fan unit 34 is coupled to the second end 38 of the insulative duct 44 and includes a fan housing 54, a motor 56, a plurality of fan blades 58, and a plurality of support struts 60 as shown in
The motor 56 and/or the plurality of fan blades 58 may cause undesirable vibrations and noise as a result of the vibrations during operation of the fan unit 34. The mount system 36 is configured to reduce transmission of the vibrations caused by the motor 56 and/or the plurality of fan blades 58 from the fan unit 34 to the structure 28 that couples the fan unit 34 to the building 10. The mount system 36 includes a plurality of brackets 66 coupled to the fan housing 54, a plurality of lanyards 68 coupled to the overhead structure 28, and an energy-absorption system 70 coupled between each bracket 66 and each corresponding lanyard 68 as shown in
The energy-absorption system 70 includes a companion set of one fastener 72 and one rubber grommet 74 for each lanyard 68 as shown in
Each of the brackets 66 cooperates with one or more of the support struts 60 to provide a direct load path between the motor 56 and the energy-absorption system 70 as shown in
Each bracket 66 includes a housing mount 82 coupled to the fan housing 54 and a lanyard mount 84 coupled to the housing mount 82 and spaced apart from the fan housing 54 as shown in
The plurality of lanyards 68 cooperate with one another to provide a multi-directional suspension system that blocks movement of the fan unit 34 in all directions generally normal to a direction of gravity 90 (i.e. a swinging motion) as shown in
Each lanyard 68 of the plurality of lanyards 68 includes a tether 92, a coupler 94, and a length adjuster 96 as shown in
The plurality of lanyards 68 provide a method of facilitating installation of the whole-building ventilation system 20 to ensure that airflow through duct unit 32 is optimized. To install the whole-building ventilation system 20, the tether 92 of each lanyard 68 is first wrapped around the overhead structure(s) 28 and attached to the length adjuster 96 to form the loop 97 that couples each lanyard to the overhead structure(s) 28. The tether 92 may be oversized so that any overhead structure 28 can be reached. The length of each tether 92 may then be adjusted slightly to an estimated length that is sufficient to suspend the fan unit 34 at an appropriate height relative to the inlet housing 42. The fan unit 34 may then be attached to each lanyard 68 using the couplers 94. Once all of the lanyards 68 are attached to the fan unit 34, the length of each tether 92 may be further adjusted using each length adjuster 96 until the fan unit 34 is at an appropriate height relative to the inlet housing 42 to establish the curvature of insulative duct 44 that optimizes airflow through the duct unit 32 as shown in
The whole-building ventilation system 20 may further include additional components that help optimize the airflow through the duct unit 32 and the fan unit 34 as shown in
The motor 56 of the fan unit 34 may be controlled by a control system 120 to regulate a rotation speed of the fan blades 58 and a flowrate of air through the flow paths 52, 62 as shown in
The motor 56 is illustratively an electronically commutated (EC) motor having a rotor with a linearly variable rotation speed so that a flow rate of air can be changed on a linear basis. The EC motor 56 includes a brushless direct current (DC) motor with onboard electronics. In this way, the EC motor 56 may run on alternating current (AC) power while using a brushless DC motor to increase power and rotation speed efficiencies in comparison to standard DC motors without integrated electronics and AC motors.
The fan blades 58 can be rotated by the EC motor 56 at any rate between a maximum and zero. The fan blades 58 and the structures surrounding the fan blades 58 may vibrate at certain rotational speeds of the fan blades due to their natural resonate frequency. As such, the EC motor 56 allows a user to adjust the rotational speed of the fan blades 58 in small increments to avoid a rotational speed that causes vibrations while still allowing a user to set a flow rate that is at or close to a desired flow rate. Other types of motors such as alternating current motors are not linearly variable and may include a set number of rotational speeds that change the flow rate in steps and don't allow the user to pick a speed between those steps. If vibrations occur at one of the set speeds, a user may be forced to tolerate the vibrations or change the flow rate to a different, undesired flow rate where the vibrations do not occur.
The user interface 130 may be mounted to a wall in the living space 12 and connected to the communication circuitry 126 by a wired connection. The user inputs 128 may be directly input into the user interface 130 and relayed to the control system 120 to control the motor 56. Alternatively, the communication circuitry 126 and the user interface 130 may each include components to allow for wireless communication between the control system 120 and the user interface 130. Both the control system 120 and the user interface 130 may include one or more antennas or transceivers to allow the control system 120 and the user interface 130 to send and receive signals and data wirelessly. The user interface 130 may also include its own microprocessor and memory storage device storing instructions that, when executed by the microprocessor, controls operation of the user interface 130 to send signals to the control system 120.
In some embodiments, the user may input the user inputs 128 into the remote device 132 as shown in
Claims
1. A whole-building ventilation system for drawing air from a living space of a building into an attic space of the building to cause fresh outside air to be pulled through an aperture opening into the living space, the ventilation system comprising
- a duct unit including an inlet housing with an inlet port that opens into the living space of the building and an insulative duct having a first end coupled to the inlet housing and a second end spaced apart from the first end to provide an outlet port opening toward the attic space of the building,
- a fan unit including a fan housing that defines a flow path and extends circumferentially around a central axis, a motor arranged to lie within the flow path along the central axis, a plurality of support struts that interconnect the fan housing and the motor to support the motor within the flow path, and a plurality of blades coupled to the motor for rotation about the central axis to displace air from the living space, through the duct unit, and into the attic space, and
- a mount system configured to suspend the second end of the insulative duct and the fan unit from an overhead structure in the attic space, the mount system including a plurality of brackets coupled to an outer surface of the fan housing, a plurality of adjustable lanyards, at least one lanyard of the plurality of lanyards being coupled to each bracket of the plurality of brackets, and a plurality of rubber grommets,
- wherein one rubber grommet of the plurality of rubber grommets is fixed to each bracket of the plurality of brackets and located between each bracket and each lanyard to reduce transmission of vibrations caused by the motor from the fan unit to the overhead structure from which the fan unit is suspended.
2. The ventilation system of claim 1, wherein each bracket is coupled to the fan unit by at least one bracket fastener that extends through the fan housing and is coupled to at least one support strut of the plurality of support struts.
3. The ventilation system of claim 2, wherein each bracket includes a curved housing mount coupled to the fan housing and a lanyard mount coupled to the housing mount and spaced apart from the fan housing.
4. The ventilation system of claim 3, wherein the curved housing mount of each bracket is sized to extend partway around the central axis to interconnect two struts of the plurality of struts.
5. The ventilation system of claim 1, wherein at least one lanyard of the plurality of lanyards and a corresponding rubber grommet of the plurality of rubber grommets is spaced apart from the plurality of brackets so that the plurality of lanyards provide a multi-directional suspension system that blocks movement of the duct unit and the fan unit in all directions normal to a direction of gravity.
6. The ventilation system of claim 1, wherein the plurality of brackets includes a first bracket coupled to a first lateral side of the fan housing and a second bracket coupled to an opposite second side of the fan housing and the plurality of lanyards includes a first lanyard coupled to the first bracket, a second lanyard coupled to the second bracket, and a third lanyard coupled to the fan unit and spaced apart from the first bracket and the second bracket relative to the central axis so that the first lanyard, the second lanyard, and the third lanyard cooperate to provide a tri-pod suspension.
7. The ventilation system of claim 1, wherein the fan unit further includes an outlet diffuser coupled to a downstream end of the fan housing, the outlet diffuser having a conical shape with a first diameter at the downstream end of the fan housing and a second diameter greater than the first diameter at a downstream end of the outlet diffuser.
8. The ventilation system of claim 7, further comprising an inlet air-distributor coupled to an upstream end of the fan unit, the inlet air-distributor including a distributor housing and a plurality of guide vanes that straighten the air flowing from the insulative duct prior to reaching the plurality of blades.
9. The ventilation system of claim 1, wherein each of the plurality of support struts is angled relative to the central axis.
10. The ventilation system of claim 1, wherein the motor includes a direct-current motor having a linearly variable rotation speed so that a flow rate of air can be changed on a linear basis.
11. The ventilation system of claim 10, further comprising a control system including a controller and communication circuitry configured to wirelessly communicate with a remote device to change the flow rate of air.
12. A whole-building ventilation system comprising
- a duct unit including an inlet housing and an insulative duct having a first end coupled to the inlet housing and a second end spaced apart from the first end,
- a fan unit including a fan housing that defines a flow path and extends along a central axis, a motor, a plurality of support struts arranged within the flow path, and a plurality of blades driven by the motor to displace air through the duct unit, and
- a mount system configured to suspend the second end of the insulative duct and the fan unit from a structure, the mount system including an energy-absorption system configured to reduce transmission of vibrations from the fan unit to the structure from which the fan unit is suspended.
13. The whole-building ventilation system of claim 12, wherein the mount system further includes a plurality of brackets coupled to an outer surface of the fan housing and a plurality of adjustable lanyards, at least one lanyard of the plurality of lanyards being coupled to each bracket of the plurality of brackets, and the energy-absorption system includes a plurality of rubber grommets.
14. The whole-building ventilation system of claim 13, wherein at least one lanyard of the plurality of lanyards is coupled to each bracket of the plurality of brackets and one rubber grommet of the plurality of rubber grommets is located between each bracket and each lanyard.
15. The whole-building ventilation system of claim 14, wherein each bracket is coupled to the fan unit by at least one bracket fastener that extends through the fan housing and is coupled to at least one support strut of the plurality of support struts.
16. The ventilation system of claim 13, wherein each bracket includes a curved housing mount coupled to the fan housing and a lanyard mount coupled to the housing mount and spaced apart from the fan housing.
17. The ventilation system of claim 16, wherein the curved housing mount of each bracket is sized to extend partway around the central axis to interconnect two struts of the plurality of struts.
18. The ventilation system of claim 13, wherein the plurality of brackets includes a first bracket coupled to a first lateral side of the fan housing and a second bracket coupled to an opposite second side of the fan housing and the plurality of lanyards includes a first lanyard coupled to the first bracket, a second lanyard coupled to the second bracket, and a third lanyard coupled to the fan unit and spaced apart from the first bracket and the second bracket relative to the central axis so that the first lanyard, the second lanyard, and the third lanyard cooperate to provide a tri-pod suspension.
19. A method of installing a whole-building ventilation system in a building, the method comprising the steps of
- attaching a plurality of lanyards to an overhead structure,
- adjusting a length of each lanyard to an estimated length that corresponds to a desired height at which a fan unit of the whole-building ventilation system is to be suspended above a surface,
- attaching each lanyard to the fan unit after the step of adjusting,
- re-adjusting the length of each lanyard after attaching each lanyard to the fan unit to raise or lower the fan unit until a duct extending from the surface to the fan unit extends along a curve that maximizes air flow through the duct.
20. The method of claim 19, wherein the duct makes a 90 degree turn from the surface to the fan unit and the curve is parabolic.
Type: Application
Filed: Oct 29, 2021
Publication Date: May 12, 2022
Inventors: Joseph LANDRETTE (Farmington, CT), Alexander BLEIHOLDER (Farmington, CT), Benjamin QUINN (Farmington, CT), Mark ZUROWSKI (Farmington, CT)
Application Number: 17/514,056