BONE PLATE WITH INSERT(S) FOR OPTIMALLY DIRECTING FASTENERS
An apparatus is provided for fusing bones of the human body. The apparatus comprises a bone plate which generally is a member having one or more fixation apertures, configured to receive fasteners, and an insert aperture. The bone plate comprises a semi-rigid material, such as a biocompatible metal or Polyetheretherketone (PEEK), possessing a tensile strength suitable for immobilizing bones. A convertible insert is configured to be retained within the insert aperture. The convertible insert is configured to optimally direct a fastener towards a chosen point of purchase for fixating or compressing bones. In some embodiments, the insert is configured to direct a fastener at an oblique angle relative to a plane of the fusion plate. In some embodiments, the insert is configured to direct a fastener at a substantially right angle relative to the fusion plate.
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This continuation application claims the benefit of and priority to U.S. patent application Ser. No. 16/288,646 filed on Feb. 28, 2019 and U.S. patent application Ser. No. 15/015,995 filed on Feb. 4, 2016 and U.S. Provisional Application, entitled “Bone Plate With Insert(s) For Optimally Directing Fasteners,” filed on Feb. 6, 2015 having application Ser. No. 62/113,313.
FIELDThe field of the present disclosure generally relates to securing bones together. More particularly, the field of the present disclosure relates to an apparatus for fusing and compressing bones of the human body.
BACKGROUNDA fusion bone plate implant may be utilized in conjunction with one or more fasteners so as to generate compression and stability at a bone interface. An implant coupled with fasteners generally serves to stabilize bones, or bone parts, relative to one another so as to promote bone fusion. In many applications, bone plates and fasteners are used to fuse bones, or bone parts, of the human body, such as bones in the foot, the ankle, the hand, the wrist, as well as various other portions of the body. Furthermore, during the course of certain medical procedures, a surgeon may immobilize one or more bones or the bone fragments by stabilizing the bones together in a configuration which approximates the natural anatomy. To this end, the surgeon may use fasteners to attach the bones to a bone plate implant so as to hold the bones in alignment with one another while they fuse together.
SUMMARYAn apparatus is provided for fusing bones of the human body. The apparatus comprises a bone plate which generally is a member having one or more fixation apertures, configured to receive fasteners, and an insert aperture. The bone plate comprises a semi-rigid material, such as a biocompatible metal or Polyetheretherketone (PEEK), possessing a tensile strength suitable for immobilizing bones. A convertible insert is configured to be retained within the insert aperture. The convertible insert is configured to optimally direct a fastener towards a chosen point of purchase for fixating or compressing bones. In some embodiments, the insert is configured to direct a fastener at an oblique angle relative to a plane of the fusion plate. In some embodiments, the insert is configured to direct a fastener at a substantially right angle relative to the fusion plate.
In an exemplary embodiment, an apparatus for fusing bones of the human body comprises a bone plate having one or more fixation apertures and one or more insert apertures; a convertible insert configured to be retained within the insert aperture, the insert being configured with a tapered, counter-bored, or countersunk internal shape to convert the direction of a fastener for fixating or compressing the bones; and one or more fixation screws configured to be received into the one or more fixation apertures and driven into the bones so as to fixate or compress the bones.
In another exemplary embodiment, the bone plate is comprised of a semi-rigid material, such as a biocompatible metal or Polyetheretherketone (PEEK), possessing a tensile strength suitable for immobilizing bones. In another exemplary embodiment, the convertible insert is configured to be press-fit into the insert aperture. In another exemplary embodiment, the convertible insert is configured to be mechanically retained within the insert aperture. In another exemplary embodiment, the insert aperture comprises a countersunk edge, the perimeter of which includes a round portion and a flat portion configured to orient the convertible insert to advantageously convert the fastener direction within the bone plate.
In another exemplary embodiment, the bone plate comprises a longitudinal rib and a multiplicity of lateral ribs, the longitudinal rib providing structural strength to the bone plate, the multiplicity of lateral ribs being configured to minimize contact between the implant and the bone. In another exemplary embodiment, the bone plate comprises a longitudinal rib and a multiplicity of radial ribs, the longitudinal rib inhibiting bending along a length of the bone plate, the multiplicity of radial ribs being configured to minimize contact between the bone plate and the bone, each radial ribs comprising a radius of curvature.
In another exemplary embodiment, the convertible insert is an insert comprising an aperture configured to receive a smooth headed fastener, such that the fastener is directed at an oblique angle relative to a plane of the fusion plate. In another exemplary embodiment, the oblique angle of the fastener facilitates compressing adjacent bones together so as to encourage bone fusion. In another exemplary embodiment, the insert aperture orients the insert, such that the fastener is directed at any angle between 0 to 360 degrees relative to the longitudinal implant axis so as to direct the fastener to an optimal point of bone purchase to successfully fuse the bone parts together.
In another exemplary embodiment, each of the fixation apertures comprises a countersunk or threaded surface configured to receive a head of the fastener, such that the fastener fixates the bone plate to the bones. In another exemplary embodiment, the convertible insert has an aperture configured to direct a fastener at a substantially right angle relative to the fusion plate. In another exemplary embodiment, the substantially right angle facilitates immobilizing adjacent bone of the human body. In another exemplary embodiment, the substantially right angle facilitates fixating bones across a joint.
In another exemplary embodiment, the insert aperture is configured to receive a circular insert comprising threads configured to engage with threads of the insert aperture. In another exemplary embodiment, the circular insert comprises an aperture configured to receive a smooth-headed screw, such that the fastener is directed at an oblique angle relative to a plane of the fusion plate. In another exemplary embodiment, the oblique angle facilitates compressing adjacent bones together so as to encourage bone fusion. In another exemplary embodiment, the insert threads orient the insert fastener relative to a longitudinal dimension of the fusion plate, thereby directing the fastener at an angle across a fusion site between the adjacent bones or an optimal point of bone purchase. In another exemplary embodiment, the angle ranges between substantially 0 degrees and 360 degrees relative to the longitudinal dimension of the fusion plate. In another exemplary embodiment, the circular insert comprises at least one engagement hole or peripheral slots configured to receive a distal protrusion of an insert driver, whereby the distal protrusion may be engaged into the engagement feature and the insert driver may be twisted so as to securely attach the circular insert within the insert aperture so as to direct the compression screw at the angle across a fusion site between the bones.
The drawings refer to embodiments of the present disclosure in which:
While the present disclosure is subject to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. The invention should be understood to not be limited to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.
DETAILED DESCRIPTIONIn the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be apparent, however, to one of ordinary skill in the art that the invention disclosed herein may be practiced without these specific details. In other instances, specific numeric references such as “first plate,” may be made. However, the specific numeric reference should not be interpreted as a literal sequential order but rather interpreted that the “first plate” is different than a “second plate.” Thus, the specific details set forth are merely exemplary. The specific details may be varied from and still be contemplated to be within the spirit and scope of the present disclosure. The term “coupled” is defined as meaning connected either directly to the component or indirectly to the component through another component. Further, as used herein, the terms “about,” “approximately,” or “substantially” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein.
In general, the present disclosure describes an apparatus for fusing bones of the human body. The apparatus comprises a bone plate which comprises a member having one or more fixation apertures and one or more insert apertures. The bone plate is comprised of a semi-rigid material, such as a biocompatible metal or Polyetheretherketone (PEEK), possessing a tensile strength suitable for immobilizing bones. A convertible insert is configured to be retained within the insert aperture. The insert is configured to direct a fastener towards an optimal point of bone purchase for fixating or compressing the bones. In some embodiments, the insert is configured to direct a fastener at a substantially right angle relative to the bone plate. Active compression between bones can be accomplished by driving the fastener through an elongated slot in the insert ramped on one side. It will be appreciated that the fastener shall have a smooth (non-threaded) head so that this movement within the insert slot may be achieved.
In some embodiments, the convertible insert is configured to direct a fastener at a substantially oblique angle to the bone plate. Fasteners are configured to be received into the one or more fixation apertures and driven into the bones so as to immobilize the bones. In some embodiments, the plate insert aperture is configured to receive a circular insert comprising threads configured to engage with threads of the insert aperture. The threads facilitate directing the insert fastener relative to a longitudinal axis of the fusion plate, in some instances directing the insert fastener at an angle across a fusion site between the adjacent bones and in some cases directing the fastener toward an optimal point of bone purchase. In some embodiments, the circular insert comprises at least one gripping hole configured to receive a distal protrusion of an insert driver. Engaging the distal protrusion into the gripping hole and twisting the insert driver facilitates rotating the circular insert within the insert aperture so as to attach the insert securely to the plate.
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In the embodiment of the bone plate 104 illustrated in
The circular insert 164 comprises an aperture 180 which is configured to receive the fastener 132, such that the fastener 132 is directed at an oblique angle relative to the plane of the bone plate 160. As described with reference to
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The circular insert 208 comprises an aperture 228 which is configured to receive the fastener 132, such that the fastener 132 is directed at an oblique angle relative to the plane of the bone plate 204. As described with reference to
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Moreover, it should be recognized that the bone plate 204 is not to be limited to flat plates, but rather the bone plate 204 may comprise curvature along the longitudinal dimension of the bone plate 204, curvature along a lateral dimension of the bone plate 204, as well as a combination of curvatures along the longitudinal and lateral dimensions of the bone plate 204. In some embodiments, the curvature may change along the longitudinal and lateral dimensions of the bone plate as a function of distance from the center of the insert aperture 212. In some embodiments, the curvatures along the longitudinal and lateral dimensions of the bone plate 204 are selected to match a specific surface topology of a bone to be treated. Accordingly, it should be understood that the bone plate 204 may be implemented with any combination of topological features without deviating from the spirit and scope of the present disclosure.
It is envisioned that the embodiments discussed herein may be coupled with various surgical instruments that are configured for implanting the bone plates, inserts, and fasteners into patients. In some embodiments, the surgical instruments may include without limitation, plate trials, wires, drills, drill guides, depth gages, cup and cone reamers, screw drivers, plate benders, and the like. It is further envisioned that the bone plates, inserts, accompanying fasteners, and the selected surgical instruments are to be suitably sterilized for surgeries and packaged into sterilized containers. In some embodiments, the insert and the bone plate may be packaged in an assembled state into a first sterile container, the fasteners may be packaged into a second sterile container, and the instruments may be packaged into a third sterile container. The first, second, and third sterile containers may then be bundled together into a single, exterior container, thereby forming a convenient surgery-specific bone fusion implant package. In some embodiments, however, the bone plate and the insert may be packaged into separate sterile containers, thereby allowing a surgeon to assemble the bone plate and the insert before or during surgery. It is envisioned that other packaging techniques will be apparent to those skilled in the art without deviating from the spirit and scope of the present disclosure.
While the invention has been described in terms of particular variations and illustrative figures, those of ordinary skill in the art will recognize that the invention is not limited to the variations or figures described. In addition, where methods and steps described above indicate certain events occurring in certain order, those of ordinary skill in the art will recognize that the ordering of certain steps may be modified and that such modifications are in accordance with the variations of the invention. Additionally, certain of the steps may be performed concurrently in a parallel process when possible, as well as performed sequentially as described above. To the extent there are variations of the invention, which are within the spirit of the disclosure or equivalent to the inventions found in the claims, it is the intent that this patent will cover those variations as well. Therefore, the present disclosure is to be understood as not limited by the specific embodiments described herein, but only by scope of the appended claims.
Claims
1. An apparatus for fusing bones of the human body, comprising:
- a bone plate having one or more fixation apertures and one or more insert apertures;
- a convertible insert configured to be retained within the insert aperture, the insert being configured with a tapered, counter-bored, or countersunk internal shape to convert the direction of a fastener for fixating or compressing the bones; and
- one or more fixation screws configured to be received into the one or more fixation apertures and driven into the bones so as to fixate or compress the bones.
2. The apparatus of claim 1, wherein the bone plate is comprised of a semi-rigid material, such as a biocompatible metal or Polyetheretherketone (PEEK), possessing a tensile strength suitable for immobilizing bones.
3. The apparatus of claim 1, wherein the convertible insert is configured to be press-fit into the insert aperture.
4. The apparatus of claim 1, wherein the convertible insert is configured to be mechanically retained within the insert aperture.
5. The apparatus of claim 1, wherein the insert aperture comprises a countersunk edge, the perimeter of which includes a round portion and a flat portion configured to orient the convertible insert to advantageously convert the fastener direction within the bone plate.
6. The apparatus of claim 1, wherein the bone plate comprises a longitudinal rib and a multiplicity of lateral ribs, the longitudinal rib providing structural strength to the bone plate, the multiplicity of lateral ribs being configured to minimize contact between the implant and the bone.
7. The apparatus of claim 1, wherein the bone plate comprises a longitudinal rib and a multiplicity of radial ribs, the longitudinal rib inhibiting bending along a length of the bone plate, the multiplicity of radial ribs being configured to minimize contact between the bone plate and the bone, each radial ribs comprising a radius of curvature.
8. The apparatus of claim 1, wherein the convertible insert is an insert comprising an aperture configured to receive a smooth headed fastener, such that the fastener is directed at an oblique angle relative to a plane of the fusion plate.
9. The apparatus of claim 8, wherein the oblique angle of the fastener facilitates compressing adjacent bones together so as to encourage bone fusion.
10. The apparatus of claim 8, wherein the insert aperture orients the insert, such that the fastener is directed at any angle between 0 to 360 degrees relative to the longitudinal implant axis so as to direct the fastener to an optimal point of bone purchase to successfully fuse the bone parts together.
11. The apparatus of claim 1, wherein each of the fixation apertures comprises a countersunk or threaded surface configured to receive a head of the fastener, such that the fastener fixates the bone plate to the bones.
12. The apparatus of claim 1, wherein the convertible insert has an aperture configured to direct a fastener at a substantially right angle relative to the fusion plate.
13. The apparatus of claim 12, wherein the substantially right angle facilitates immobilizing adjacent bone of the human body.
14. The apparatus of claim 12, wherein the substantially right angle facilitates fixating bones across a joint.
15. The apparatus of claim 1, wherein the insert aperture is configured to receive a circular insert comprising threads configured to engage with threads of the insert aperture.
16. The apparatus of claim 15, wherein the circular insert comprises an aperture configured to receive a smooth-headed screw, such that the fastener is directed at an oblique angle relative to a plane of the fusion plate.
17. The apparatus of claim 16, wherein the oblique angle facilitates compressing adjacent bones together so as to encourage bone fusion.
18. The apparatus of claim 15, wherein the insert threads orient the insert fastener relative to a longitudinal dimension of the fusion plate, thereby directing the fastener at an angle across a fusion site between the adjacent bones or an optimal point of bone purchase.
19. The apparatus of claim 18, wherein the angle ranges between substantially 0 degrees and 360 degrees relative to the longitudinal dimension of the fusion plate.
20. The apparatus of claim 19, wherein the circular insert comprises at least one engagement hole or peripheral slots configured to receive a distal protrusion of an insert driver, whereby the distal protrusion may be engaged into the engagement feature and the insert driver may be twisted so as to securely attach the circular insert within the insert aperture so as to direct the compression screw at the angle across a fusion site between the bones.
Type: Application
Filed: Feb 18, 2022
Publication Date: Jun 2, 2022
Applicant: In2Bones USA, LLC (Memphis, TN)
Inventor: Rebecca Hawkins Wahl (Escondido, CA)
Application Number: 17/675,640