FORMS AND METHODS FOR CONSTRUCTING A PITCHING MOUND FOR USE ON A SYNTHETIC TURF FIELD
A pitching mound form for constructing a pitching mound for playing baseball and softball includes, for example, a plurality of prefabricated frame sections. Each of the plurality of prefabricated frame sections defines a hollow frame having an open upper surface and an open lower surface. One of the plurality of prefabricated frame sections includes a pitcher's rubber frame for receiving the pitcher's rubber. Disclosed are pitching mound forms for forming baseball pitching mounds, single and multiple baseball bullpen pitching mounds, and softball pitching mounds.
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This application claims priority benefit of U.S. provisional patent application No. 63/129,141 filed Dec. 22, 2020, entitled “Forms And Methods For Constructing A Pitching Mound For Use On A Synthetic Turf Field,” which application is incorporated herein by reference in its entirety.
TECHNICAL FIELDThe present disclosure relates generally to pitching mounds, and more particularly to forms and methods for constructing pitching mounds for supporting a pitcher's rubber playing baseball or softball on a synthetic turf field.
BACKGROUNDA pitching mound is a raised section in the middle of a baseball diamond where a pitcher stands to throw a pitch. A pitching mound is typically made of clay, sand, and dirt.
On synthetic turf baseball diamonds, typically a handmade wooden form is fabricated having a lower circular peripheral edge and a raised center. The form is filled with concrete. Once the concrete is cured, the form is then overlaid with synthetic turf to form the pitching mound. In another approach, without using a form, some contractors will shape the mound using stone, which is then compacted and overlaid with synthetic turf.
Conventional portable pitching mounds have also been used on flat surfaces. The portable pitching mounds may be a single unit or may be assembled from a plurality of sections.
SUMMARYShortcomings of the prior art are overcome and additional advantages are provided through the provision of a method for forming a pitching mound for supporting a pitcher's rubber for playing baseball or softball on a synthetic turf field. The method includes, for example, assembling a pitching mound form from a plurality of prefabricated frame sections, each of the plurality of prefabricated frame sections defining a hollow frame and one of the plurality of prefabricated frame sections comprising a pitcher's rubber frame for receiving the pitcher's rubber, positioning the assembled pitching mound form on a support structure for the synthetic turf, placing uncured concrete in the hollow frames of the assembled pitching mound form and around the pitcher's rubber frame, forming an upper surface of the uncured concrete in the assembled pitching mound form around the pitcher's rubber frame, and placing synthetic turf over the cured concrete filled assembled pitching mound form.
In another embodiment, a pitching mound form is fillable with concrete for constructing a pitching mound for supporting a pitcher's rubber. The pitching mound form includes, for example, a plurality of prefabricated frame sections, each of the plurality of prefabricated frame sections comprising a hollow frame having an open upper surface and an open lower surface, and one of the plurality of prefabricated frame sections comprises a pitcher's rubber frame for receiving the pitcher's rubber.
The subject matter which is regarded as the disclosure is particularly pointed out and distinctly claimed in the concluding portion of the specification. The disclosure, however, may best be understood by reference to the following detailed description of various embodiments and the accompanying drawings in which:
The present disclosure is directed to pitching mounds for playing baseball and softball on a synthetic turf field and for baseball pitching mounds for bullpens. For example, the pitching mound forms of the present disclosure may be prefabricated under manufacturing conditions and quality control thereby assuring accuracy and economy. This may ensure dimensional accuracy relative to regulated diameter, height, and slope of a pitching mound.
The prefabricated frame sections and components of the pitching mound forms can be readily transported to a site to simplify and streamline installation to produce an accurate pitching mound that is permanent and economical. The assembly of the pitching mound forms may include provisions for stakes and rebar. In some embodiments, the pitching mound forms may include guides for screeding the uncured concrete.
The pitching mound forms of the present disclosure, once installed, may allow for readily securing a pitcher's rubber for playing baseball. In some embodiments, the pitching mound forms may include adjustment for adjusting the height and/or orientation of the pitcher's rubber to be operably disposed relative to the upper surface of the synthetic turf. The pitcher's rubber may be easily replaceable. In some embodiments, the cavity for receiving the pitcher's rubber may be provided with prefabricated and preassembled drainage tubes or pipes. As will be appreciated from the present description, the present disclosure may provide pitching mounds with a synthetic turf interface to create a seamless playing surface.
As will be described below, the pitching mound forms may be operably configured for forming baseball pitching mounds, softball pitching mounds, and baseball bullpen pitching mounds.
With reference to
In this illustrated embodiment, as shown in
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Center frame section 100 may also include a major cross-member 150 extending between major side member 110 and major side member 120, and parallel to the minor side members. A pair of minor cross-members 160 and 170 may extend between major cross-member 150 and minor side member 140. The cross-members 150, 160, and 170 may have a C-shaped configuration having web portions 155, 165, and 175, top flange portions 156, 166, and 176, and bottom flange portions 157 (
With reference to
The top surfaces of the flanges 185 and 187 of pitcher's rubber frame 180, top surfaces of flanges 156, 166 (
As shown in
Drain tube 190 may have a first end portion 192 and a second end portion 194. First end portion 192 may be operably attached to bottom 182 of pitcher's rubber frame 180. For example, bottom 182 of pitcher's rubber frame 180 may have a pair of holes 184. First end portions 192 of drain tubes 190 may extend through holes 184 and be operably secured such as in a press fit manner, by welding, or another suitable attachment manner. It will be appreciated that one or more drain tubes may be provided, and may be disposed at other locations of the pitcher's rubber frame.
With reference still to
In some embodiments, the various members and the pitcher's rubber frame of the prefabricated center frame section, and drains may be formed from aluminum or other suitable metal or other material. In some embodiments, the members may be C-channels such as aluminum C-channels. The various components of the prefabricated center frame section may be suitably riveted, bolted, welded, or otherwise suitably assembled and connected together. It will be appreciated that the prefabricated hollow center frame section may include side members and cross-members that have no side openings therethrough, or one or more of the side members and cross-members may have one or more openings therethrough. Other variations of the placement of the cross-members and openings may be suitable employed while providing sufficient rigidity to the prefabricated center frame section particularly during the step of locating the center frame section on the ground, and installing and supporting the uncured concrete.
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The side members 220, 230, 240, and 250 and cross-member 260 may have a C-shaped configuration having a vertical web portion, and top and bottom flange portions. Cross-members 270 and 280 may have a C-shaped configuration having a horizontal web portion and spaced-apart upwardly extending flange portions. In some embodiments, the members may be C-channels such as aluminum C-channels. The various components of the peripheral frame sections may be suitably riveted, bolted, welded, or otherwise suitably assembled and connected together. It will be appreciated that the prefabricated peripheral frame sections may include further cross-members with none, one, or more openings therethrough. Other variations of the placement of the cross-members and openings may be suitable employed desirably providing sufficient rigidity to the prefabricated peripheral frame section particularly during assembly with the center frame section and the other peripheral frame sections, and during the step of installing and supporting the uncured concrete. Peripheral frame section 400 (
With reference to
Initially, as shown in
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The space around the outside of the arcuate sides 210, 310, 410, and 510 of the peripheral frame sections may be back filled with stone 13 to the top of the arcuate sides. In some embodiments, the backfilling with stone around the perimeter of the assembled baseball pitching mound form may be performed before the concrete is poured and cured.
With reference to
As shown in
In other embodiments, the synthetic turf may include a horizontal lip that borders the cavity for the pitcher's rubber, such that the synthetic turf will be fastened to the upper flanges surrounding the cavity using an adhesive and/or fasteners such as self-tapping screws.
With reference to
For example, center frame section 100 may have a length of about 106 inches and a width of about 60 inches. The outside diameter of the pitcher's mound form 10 may be about 18 feet.
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In this illustrated embodiment, as shown in
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A pair of minor cross-members 1160 and 1170 may extend between cross-member 1110 and cross-member 1120. The cross-members 1160 and 1170 may have a C-shaped configuration having web portions, top flange portions, and bottom flange portions, which flanges are aligned with the flanges of major side members 1110 and 1120. A plurality of apertures may be provided along the length of the webs of the cross-members. A pitcher's rubber frame 1180 may be disposed and located between cross-members 1160 and 1170 for receiving a pitcher's rubber. The side members of first frame section 1100 may define an open bottom and an open top.
With reference to
The top surfaces of the flanges 1185 and 1187 of pitcher's rubber frame 1180, top surfaces of flanges 1116, 1166 (
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With reference still to
As described below, the synthetic turf may extend over the flanges of the pitcher's rubber frame and extend downwardly along the inside of the legs of the U-shaped pitcher's rubber frame. With reference again to
In some embodiments, the various members and the pitcher's rubber frame of the first prefabricated frame section, and drains may be formed from aluminum or other suitable metal or other material. In some embodiments, the members may be C-channels such as aluminum C-channels. The various components of the first prefabricated frame section may be suitably riveted, bolted, welded, or otherwise suitably assembled and connected together. It will be appreciated that the first prefabricated frame section may include side members and cross-members that have no side openings therethrough, or one or more of the side members and cross-members may have one or more openings therethrough or knock-out holes. Other variations of the placement of the cross-members and openings may be suitable employed desirably providing sufficient rigidity to the first prefabricated frame section particularly during the step of locating the first prefabricated frame section on the ground, and installing and supporting the uncured concrete.
With reference to
Second prefabricated frame section 1200 may also include a plurality of cross-members 1250 extending between major side member 1210 and major side member 1220, and parallel to minor side members 1230 and 1240. The cross-members 1250 may have a C-shaped configuration having lower horizontal web portions 1255, first upwardly-extending flange portions 1256, and second upwardly-extending flange portions 1257. The side members of prefabricated second frame section 1200 may generally define an open bottom and an open top. Cross-members 1250 may have a height less than the height of major side members 1210 and 1220, and minor side members 1230 and 1240. Other variations of the placement of the cross-members and openings may be suitable employed desirably providing sufficient rigidity to the second prefabricated frame section particularly during the step of locating the second prefabricated frame section on the ground, and installing and supporting the uncured concrete. As described below, the top flange portions of the major and minor sides of second prefabricated frame section 1200 allows for screeding and forming a portion of the top surface of the uncured concrete.
With reference to
Third prefabricated frame section 1300 may also include a plurality of cross-members 1350 extending between major side member 1310 and major side member 1320, and parallel to minor side members 1330 and 1340. The cross-members 1350 may have a C-shaped configuration having lower horizontal web portions 1355, a first upwardly-extending flange portions 1356, and a second upwardly-extending flange portion 1357. The side members of prefabricated third frame section 1300 may generally define an open bottom and an open top. Cross-members 1350 may have a height less than the height of major side members 1310 and 1320, and minor side members 1330 and 1340. As described below, the top flange portions of the major and minor sides of prefabricated third frame section 1300 allows for screeding and forming a portion of the top surface of the uncured concrete.
For example. initially prefabricated frame sections 1100, 1200, and 1300 may be assembled and secured together. First prefabricated frame section 1100 may be aligned and secured to second prefabricated frame section 1200, and third prefabricated frame section 1300 may be aligned and secured to second prefabricated frame section 1200. For example, the frame sections may be operably attached together at the various aligned hole locations using connection hardware such as bolts and nuts. Project specific drawings may be checked to determine the bullpen location for positioning the assembled baseball bullpen pitching mound form on a support structure such as the ground or a layer of stone.
The assembled bullpen pitcher's mound form 1000 may be staked in place by driving ½-inch rebar through provided holes in the webs of the plurality of the cross-members of the prefabricated frame sections. In some embodiments, horizontal rebar (not shown) may be positioned across and laid on top of or in notches 1259 (
Uncured concrete 1050 may be poured into or placed in the assembled prefabricated frame sections of assembled baseball bullpen pitcher's mound form 1000. Upper surfaces of top flange portions of the side members of frame sections allow for installation personnel to screed or pass a leveling device over the uncured concrete to provide a level and/or even uncured concrete surface across assembled form 1000. The concrete is allowed to cure and harden so that the assembled frame sections are anchored to the ground. It will be appreciated that the assembled form is configured to have sufficient strength to maintain it shape when filled with the uncured concrete.
Once the concrete 1050 has been placed and cured, a synthetic turf 1070 may be cut and secured over the form 1000 with the cured concrete 1050. Synthetic turf 1070 may be disposed over and secured to the upper surfaces of flanges of pitching rubber frame 1180, and/or tucked into pitching rubber frame 1180 recess such as disposed over and secured to the inner surface of the sides of pitching rubber frame 1180, as described above regarding pitching rubber frame 600 (
Pitching mound form 1000 may have a width of 5 feet and a length of 12 feet, 8 inches. First frame section 1100 may have a width of about 60 inches and a length of about 32 inches. Second frame section 1200 may have a width of about 60 inches and a length of about 60 inches. Third frame section 1300 may have a width of about 60 inches and a length of about 60 inches.
With reference to
In this illustrated embodiment, as shown in
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With reference again to
It will be appreciated two or more bullpen pitching mound forms may be assembled together in a bullpen. For example, three or more bullpen pitching mound forms may be assembled together in a bullpen. Installation of the double, triple, or more bullpen pitching mound forms with connectors disposed therebetween may include disposing uncured cement in the assembled bullpen pitching mound forms and between the prefabricated bullpen pitching mound forms, screeding the uncured concrete and allowing the uncured concrete to dry. The support structure may be disposed level with the top surface of minor side 1130. Thereafter, synthetic turf with or without a rubber layer may be disposed over the forms and the cured concrete. Tray may be installed and adjusted in the pitching rubber frames, and pitcher's rubbers may then be installed in the pitching rubber frames.
Generally, installation may be similar to the installation of bullpen pitcher's form 1000 described above, with the exception of that once the concrete has been placed and cured, a rubber layer 3060 may be cut and secured over bullpen pitcher's form 3000 with the cured concrete 1050. For example, a peripheral edge of the synthetic turf may be secured to the nailer boards 3500. Thereafter, a synthetic turf (not shown) may be disposed over rubber layer 3060. Tray 1188 (not shown in
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In this illustrated embodiment, as shown in
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A pair of cross-members 4160 and 4170 may extend between first minor side member 4130 and second minor side member 4140. The cross-members 4160 and 4170 may have a C-shaped configuration having web portions, top flange portions, and bottom flange portions. A plurality of apertures may be provided along the length of the webs of the cross-members. The side members of first frame section 4100 may define a planar open bottom and a planar open top.
A pitcher's rubber frame 4180 may be disposed, located, and operably attached between cross-members 4160 and 4170 for receiving pitcher's rubber 4011 (
With reference to
Second prefabricated frame section 4200 may also include a plurality of cross-members 4250 extending between major side member 4210 and major side member 4220, and parallel to minor side members 4230 and 4240. The cross-members 4250 may have a C-shaped configuration having lower horizontal web portions, first upwardly-extending flange portions, and a second upwardly-extending flange portions. The side members of prefabricated second frame section 4200 may generally define an open bottom and an open top. Cross-members 4250 may have a height less than the height of major side members 4210 and 4220, and minor side members 4230 and 4240. Other variations of the placement of the cross-members and openings may be suitable employed desirably providing sufficient rigidity to the prefabricated first frame section particularly during the step of locating the second frame section on the ground, and installing and supporting the uncured concrete. As described below, the top flange portions of the major and minor sides of prefabricated second frame section 4200 allows for screeding and forming a portion of the top surface of the uncured concrete.
Distal ends of major side member 4210 and 4220 may be operably attached to a curved side member 4270. A center support may be disposed and span between the center of curved side member 4270 and minor side member 4230. Curved side member 4270 corresponds to the front arcuate portion of the periphery of the softball pitcher's mound. Curved side member 4270 may have a radius of 8 feet.
With reference again to
For example. initially prefabricated frame sections 4100 and 4200 may be assembled and secured together. First prefabricated first frame section 4100 may be aligned and secured to second prefabricated frame section 4200. For example, the frame sections may be operably attached together at the various hole locations using connection hardware such as bolts and nuts. Project specific drawings may be checked to determine the location for positioning the assembled softball pitching mound form 4000 on a support structure such as the ground or a layer of stone.
The assembled pitching mound form 4000 may be staked in place by driving ½-inch rebar through provided holes in the plurality of the cross-members of prefabricated frame section 4200, and bottom flange portions 4117 (
Uncured concrete is poured into or placed in the assembled softball pitching mound form 4000. Upper surfaces of the top flange portions of the side members of frame sections allow for installation personnel to screed or pass a leveling device over the uncured concrete to provide a level and/or even uncured concrete surface across assembled foundation form 4000. The concrete is allowed to cure and harden so that the assembled frame sections are anchored to the ground. It will be appreciated that the assembled foundation form is configured to have sufficient strength to maintain it shape when filled with the uncured concrete.
Once the concrete has been placed and cured, a synthetic turf (not shown) may be cut and secured over the foundation form 4000 with the cured concrete (not shown). Synthetic turf may be disposed over and secured to the upper surfaces of flanges of pitcher's rubber frame 4180, and/or tucked into pitcher's rubber frame 4180 recess such as disposed over and secured to the inner surface of the sides of pitcher's rubber frame 4180, as described above regarding pitcher's rubber frame 180 (
The plurality of prefabricated frame sections may have upper surfaces that can be used to screed and position an angled top surface of the concrete. Once the concrete is cured, synthetic turf and/or a rubber layer may be disposed over the cured concrete and bullpen pitching mound form 5000.
In some embodiments, installation of softball pitcher's mound foundation form 5000 for constructing a softball pitching mound beneath a synthetic turf field for playing softball may include a rubber layer 5060 cut and secured over pitcher's mound foundation form 5000 with the cured concrete. For example, rubber layer 5060 may be secured to the nailer boards 5500 with staples, nails, or other suitable connectors. Thereafter, synthetic turf (not shown) may be disposed over rubber layer 5060. The synthetic turf may also be secured to the nailer boards 5500 with staples, nails, or other suitable connectors. Tray 4188 (
The outwardly-extending flanges of the pitcher's rubber frame may be disposed even with the upper surfaces of the top flange portions of the side members of frame sections. In some embodiments, outwardly-extending flanges 4185 and 4187 of pitcher's rubber frame 4180 may be disposed at an elevation higher than the rest of foundation form 4000 and the leveled uncured concrete. For example, the top surfaces of the outwardly-extending flanges 4185 and 4187 may be disposed even with a rubber layer disposed between the synthetic layer and the cured concrete.
In further embodiments, the various pitching mound forms described above may include differently configured pitcher's rubber frames for receiving the pitcher's rubber or no pitcher's rubber frame.
For example, pitcher's rubber 6011 may include a generally flat rubber portion 6014 and a pair of downwardly-depending spaced-apart stanchions 6015. Pitcher's rubber frame 6180 may include a pair of spaced-apart vertical hollow sleeves 6186 operable to receive stanchions 6015. One or more members 6191 may be connected at opposite ends to sleeves 6186. In this illustrated embodiment, pitcher's rubber frame 6180 may be operably connected to one of cross-members in a pitching mound form such as in a central frame section or in a first frame section in the pitching mound forms described above.
With reference to
In the various embodiments, the synthetic turf or artificial turf may include synthetic fibers made to look like natural grass. The synthetic turf may or may not include infill material. For example, the synthetic may feature longer fibers and sand infills, or may feature longer fibers and mixtures of sand and granules of recycled rubber, or “rubber crumb.” The fibers are connected to a backing material, and extend through and out from and above the infill material. The infill material may stabilize and cushion the playing surface. The fibers are typically made from nylon, polypropylene or polyethylene. The infill may be worked in between the fibers during the installation process.
In the various embodiments, the arcuate member may be ¼ inch×4 inch rolled aluminum bar. The pitching mound form may have an outside diameter of 18 feet.
In some embodiments, the placing may include placing the uncured concrete around a cavity for receiving a pitching rubber, and placing the uncured concrete around at least one drain tube having an upper end opening into the cavity for the pitcher's rubber and a lower end disposed adjacent to the ground. In some embodiments, the assembling the pitching mound form may include aligning predetermined positioning features of adjacent prefabricated sections and/or installing stakes through predetermined stake holes in at least some of the prefabricated sections.
It will be appreciated from the present description that the technique of present disclosure may provide a simplified or streamlined installation and quality control. The ability to adjust the height of the pitcher's rubber allows adjustment due to fluctuations of the synthetic turf elevation over time, due to compaction, displacement, or replenishment of infill materials, to maintain the pitcher's rubber even or flush with the surrounding synthetic turf surface or slightly higher than the surrounding synthetic turf surface. Other benefits of the present disclosure include synthetic turf attachment provisions, integral drainage, integral screed flanges or lips for leveling the uncured concrete, and replaceability of a pitcher's rubber. In some embodiments, the peripheral edge of the rubber layer, and the mating edges of synthetic turf and/or synthetic turf portions may be operably secured in place by attachment to nailer boards disposed around the perimeter of the foundation forms. In other embodiments, the edges of mating the synthetic turf and synthetic turf portions may be operably sewn or stitched together or operably releasably attached together with hook-and-loop fasteners such VELCRO fasteners.
From the present disclosure, it will be appreciated that the prefabricated pitching mound form of the present disclosure facilitates a permanent synthetic turf mound avoiding the need for creating a custom handmade form. The present disclosure also provides a secure footing for pitchers compared to the use and compaction of a stone material for the pitching mound under the synthetic turf, which is difficult to maintain good compaction with a concave geometry over time and use, as well as and pitchers can feel loose stone underfoot. The present disclosure also provides a secure pitching mound, which overcomes the disadvantages of portable mounds that tend to be expensive and have a lip formed around the perimeter where a ball can ricochet. In addition, the portable mounds are typically made from fiberglass or molded rubber, which tends to wear through.
A1. A method for forming a pitching mound for use on a synthetic turf field for playing baseball, the method includes assembling a pitching mound form from a plurality of prefabricated sections, each of the plurality of prefabricated sections defines a hollow frame, the assembled pitching mound form having a center portion and a peripheral portion, positioning the assembled pitching mound form on a support structure of a playing field for playing baseball, placing uncured concrete in the hollow frames of the assembled pitching mound form in the center portion and the peripheral portion, tapering an upper surface of the uncured concrete from the center portion downwardly to the peripheral portion, and placing synthetic turf over the cured concrete filled assembled pitching mound form.
A2. The method of A1 wherein the placing includes placing the uncured concrete around a cavity for receiving a pitching rubber, and placing the uncured concrete around at least one drain tube having an upper end opening into the cavity for the pitcher's rubber and a lower end disposed adjacent to the support structure. A3. The method of 11 further including attaching a plurality of elongated members at an angle from the center portion to the peripheral portion, the plurality of elongated member having a first end attached of one of the prefabricated sections and a second end attached to a different one of the plurality of prefabricated sections, and wherein the tapering including guiding the tapering of the surface using upper surfaces of the plurality of angled elongated members. A4. The method of A1 wherein the assembling the pitching mound form includes aligning predetermined positioning features of adjacent prefabricated sections. A5. The method of A1 wherein the positioning includes installing stakes through predetermined holes in at least some of the prefabricated sections and into the support structure. A6. The method of A1 wherein the prefabricated sections includes metal, and wherein the assembled pitching mound form defines a peripheral circular wall. A7. The method of 1 further including installing a pitcher's rubber in the cavity of the center portion for receiving the pitcher's rubber, and adjusting a height of the pitcher's rubber in the cavity. A8. The method of A1 further including installing a home plate and three bases around the pitching mound.
B1. A method for forming a pitching mound for use on a synthetic turf field for playing baseball, the method includes providing a pitching mound form includes a prefabricated hollow center frame having a tray defining a cavity for receiving a pitcher's rubber, the prefabricated hollow center frame having a first height, a plurality of prefabricated hollow outer frames, each prefabricated hollow outer frame having an outer arcuate side, the outer arcuate sides having a second height less than the first height, connecting the prefabricated hollow center frame to the plurality prefabricated hollow outer frames so that the plurality of outer arcuate sides form a full circle, positioning the assembled pitching mound form on a support structure with the cavity for receiving a pitcher's rubber positioned at a distance relative to a location for a home plate, placing uncured concrete in the hollow center frame and in the hollow outer frames of the assembled pitching mound form, tapering a surface in the uncured concrete from the center hollow frame downwardly to the outer arcuate sides, and placing synthetic turf over the cured concrete filled assembled pitching mound form.
B2. The method of B1 wherein the connecting includes installing bolts through prefabricated holes in the prefabricated center frame and through prefabricated holes in the prefabricated outer frame. B3. The method of B1 wherein the positioning the pitching mound form includes installing stakes through predetermined holes in at least some of the prefabricated hollow outer frames. B4. The method of B1 wherein the placing includes placing the uncured concrete around at least one drain tube having an upper end opening into the cavity for the pitcher's rubber and a lower end disposed adjacent to the support structure. B5. The method of B1 wherein the tapering includes guiding the tapering of the surface using a plurality of angled elongated members having first ends attached to the prefabricated hollow center frame and second ends attached to the plurality of prefabricated hollow outer frames. B6. The method of B1 wherein the prefabricated frames include metal. B7. The method of B1 further including installing a pitcher's rubber in the cavity for receiving the pitcher's rubber, adjusting a height of the pitcher's rubber in the cavity, and installing a home plate and three bases around the pitching mound. B8. The method of B1 wherein the placing includes placing a replaceable synthetic turf over the cured concrete filled center hollow frame.
C1. A pitching mound form for constructing a pitching mound, the pitching mound form includes a plurality of prefabricated hollow frames, which when assembled together includes an outer peripheral portion having a first height, a center portion having second height greater than the first height, the center portion having a cavity for receiving and locating a pitcher's rubber, and wherein the plurality of prefabricated hollow frames of the assembled pitching mound form is fillable with concrete.
C2. The pitching mound form of C1 wherein the plurality of prefabricated hollow frames includes prefabricated features for aligning the plurality of prefabricated hollow frames for assembly. C3. The pitching mound form of C1 wherein the plurality of prefabricated hollow frames includes first alignable apertures for receiving fasteners therethrough for securing the assembled plurality of prefabricated hollow frames, and the plurality of frames includes second apertures for receiving stakes for anchoring the assembled plurality of prefabricated frames to a support structure. C3. The pitching mound form of C1 further including at least one tube operable for draining fluid from the cavity for receiving the pitcher's rubber. C4. The pitching mound form of C1 wherein at least some of the plurality of prefabricated frames includes cross-members disposed in two directions. C5. The pitching mound form of C1 wherein the outer peripheral portion define a circular perimeter having the first height. C6. The pitching mound form of C1 wherein the plurality of prefabricated hollow frames includes vertical walls having a plurality of openings therethrough. C7. The pitching mound form of C1 wherein the plurality of prefabricated frames includes metal. C8. The pitching mound form of C1 further includes concrete disposed in the assembled pitching mound form, and synthetic turf disposed over the cured concrete in the preassembled pitching mound form.
D1. A method for forming a pitching mound, the method includes assembling the pitching mound form of C1, locating the assembled pitching mound form on a support structure relative to a location of a home plate, and placing uncured concrete in the assembled pitching mound form. D2. The method of al further includes providing synthetic turf over the cured concrete in the preassembled pitching mound form, installing a pitcher's rubber in the cavity for receiving the pitcher's rubber, and installing a home plate and three bases around the pitching mound.
E1. A pitching mound form for constructing a pitching mound, the pitching mound form includes a prefabricated hollow center frame having tray defining a cavity for receiving and locating a pitcher's rubber, the prefabricated hollow center frame having a first height, a plurality of prefabricated hollow outer frames, each prefabricated frame having an outer arcuate side, the outer arcuate sides having a second height less than the first height, wherein when the prefabricated hollow outer frame and the prefabricated hollow center frame are assembled, the outer arcuate sides form a full circle, and wherein the plurality of prefabricated hollow frames of the assembled pitching mound form is fillable with concrete.
E2. The pitching mound form of E1 wherein the prefabricated center frame comprises a tapered height. E3. The pitching mound form of E1 wherein the prefabricated center frame includes four outer sides defining four right angle corners, and each of the prefabricated outer frames includes an inverted corner defining a first inner side and a second inner side. E4. The pitching mound form of E1 wherein the prefabricated hollow center frame includes at least one drainage tube in fluid communication with the cavity of the tray. E5. The pitching mound form of E1 wherein the prefabricated frames includes a plurality of C-channels. E6. The pitching mound form of E5 wherein at least some of the plurality of C-channels include one or more openings extending through a web of the C-channel. E7. The pitching mound form of E1 wherein each of the prefabricated outer frames includes at least one cross-member extending between the arcuate side and the hollow center frame. E8. The pitching mound form of E1 wherein the prefabricated center hollow frame and the prefabricated plurality of hollow outer frames include predetermined positioning features for use in aligning adjacent prefabricated frames.
F1. A method for forming a pitching mound, the method including assembling the pitching mound form of E1, and locating the assembled pitching mound form on support structure relative to a location of hole plate, placing uncured concrete in the assembled pitching mound form, providing synthetic turf over the cured concrete in the preassembled pitching mound form, installing a pitcher's rubber in the cavity for receiving the pitcher's rubber, and installing a home plate and three bases around the pitching mound.
As may be recognized by those of ordinary skill in the art based on the teachings herein, numerous changes and modifications may be made to the above-described and other embodiments of the present disclosure without departing from the scope of the disclosure. The components of the pitcher's mound forms as disclosed in the specification, including the accompanying abstract and drawings, may be replaced by alternative component(s) or feature(s), such as those disclosed in another embodiment, which serve the same, equivalent or similar purpose as known by those skilled in the art to achieve the same, equivalent or similar results by such alternative component(s) or feature(s) to provide a similar function for the intended purpose. In addition, the pitcher's mound forms may include more or fewer components or features than the embodiments as described and illustrated herein. Accordingly, this detailed description of the currently-preferred embodiments is to be taken in an illustrative, as opposed to limiting of the disclosure.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has”, and “having”), “include” (and any form of include, such as “includes” and “including”), and “contain” (and any form of contain, such as “contains” and “containing”) are open-ended linking verbs. As a result, a method or device that “comprises,” “has,” “includes,” or “contains” one or more steps or elements possesses those one or more steps or elements, but is not limited to possessing only those one or more steps or elements. Likewise, a step of a method or an element of a device that “comprises,” “has,” “includes,” or “contains” one or more features possesses those one or more features, but is not limited to possessing only those one or more features. Furthermore, a device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
The disclosure has been described with reference to the preferred embodiments. It will be understood that the embodiments described herein are exemplary of a plurality of possible arrangements to provide the same general features, characteristics, and general system operation. Modifications and alterations will occur to others upon a reading and understanding of the preceding detailed description. It is intended that the disclosure be construed as including all such modifications and alterations.
Claims
1. A method for forming a pitching mound for supporting a pitcher's rubber for playing baseball or softball on a synthetic turf field, the method comprising:
- assembling a first pitching mound form from a plurality of prefabricated frame sections, each of the plurality of prefabricated frame sections defining a hollow frame and one of the plurality of prefabricated frame sections comprising a pitcher's rubber frame for receiving the pitcher's rubber;
- positioning the first assembled pitching mound form on a support structure for the synthetic turf;
- placing uncured concrete in the hollow frames of the first assembled pitching mound form and around the pitcher's rubber frame;
- forming an upper surface of the uncured concrete in the first assembled pitching mound form around the pitcher's rubber frame; and
- placing synthetic turf over the cured concrete filled first assembled pitching mound form.
2. The method of claim 1 wherein the pitcher's rubber frame comprises a U-shaped cross-section having a cavity for receiving the pitcher's rubber.
3. The method of claim 1 wherein the pitcher's rubber frame comprises a pair of spaced-apart vertical hollow sleeves for receiving a pair of stanchions of the pitcher's rubber.
4. The method of claim 1 wherein the plurality of prefabricated frame sections comprises a prefabricated center frame section comprising the pitcher's rubber frame and a plurality of surrounding prefabricated peripheral frame sections.
5. The method of claim 4 further comprising:
- attaching a plurality of elongated members at an angle from the prefabricated center frame section to the plurality of surrounding prefabricated peripheral frame sections, the plurality of elongated members having a first end attachable to the prefabricated center frame section and a second end attached to a different one of the plurality of prefabricated peripheral frame sections; and
- wherein the forming comprises guiding the forming of the surface using upper surfaces of the plurality of angled elongated members.
6. The method of claim 1 wherein the plurality of prefabricated frame sections comprise metal, and wherein the assembled first pitching mound form defines a peripheral side member defining a circular wall.
7. The method of claim 1 wherein:
- the plurality of prefabricated frame sections comprises a first frame section comprising the pitcher's rubber frame, a second frame section attachable to said first frame section, and a third frame section attachable to said second frame section; and
- the assembled first pitching mound form comprises peripheral side members defining a rectangular configuration.
8. The method of claim 7 wherein the first frame section, the second frame section, the third frame section comprise side members having the same height.
9. The method of claim 8 wherein the third frame section comprise a curved side member.
10. The method of claim 8 wherein:
- the first prefabricated frame section comprises a constant peripheral height, the second prefabricated frame section comprises a prefabricated tapered frame section, and the third prefabricated frame section comprises a prefabricated tapered frame section; and
- the assembled first pitching mound form defines peripheral side members defining a tapered rectangular configuration.
11. The method of claim 10 wherein:
- the positioning further comprises: positioning an assembled second pitching mound form having a pitcher's rubber frame and peripheral side members defining a tapered rectangular configuration adjacent to the assembled first pitching mound form; connecting the assembled first pitching mound form to the assembled second pitching mound form; and
- the placing further comprises: placing the uncured concrete in the hollow frames of the assembled second pitching mound form and around the pitcher's rubber frame, and between the assembled first pitching mound form and the assembled second pitching mound form;
- the forming further comprises: forming an upper surface of the uncured concrete in the assembled second pitching mound form around the pitcher's rubber frame, and between the fabricated assembled first pitching mound form and the assembled second pitching mound form; and
- the placing further comprises: placing the synthetic turf over the cured concrete filled second assembled pitching mound form, and between the assembled first pitching mound form and the assembled second pitching mound form.
12. The method of claim 11 further comprising:
- removing knockout holes in the adjacent facing side members in the assembled first pitching mound form and the assembled second pitching mound form prior to the placing the uncured concrete.
13. The method of claim 11 wherein the connecting comprising:
- attaching a first connecting side member between the assembled first pitching mound form and the assembled second pitching mound form; and
- attaching a second connecting side member between the assembled first pitching mound form and the assembled second pitching mound form.
14. The method of claim 13 wherein the first connecting side member comprises a pair of slidably adjustable connecting side members; and the second connecting side member comprises a pair of slidably adjustable connecting side members.
15. The method of claim 2 wherein the placing comprises:
- placing the uncured concrete around at least one drain tube having an upper end opening into the cavity in the pitcher's rubber frame and a lower end disposed adjacent to the support structure.
16. The method of claim 1 wherein:
- the assembling the pitching mound form comprises: aligning predetermined positioning features of adjacent prefabricated frame sections;
- the positioning comprises: positioning stakes through predetermined holes in at least some of the prefabricated frame sections and into the support structure; and positioning rebar in predetermined notches in at least some of the prefabricated frame sections.
17. The method of claim 2 further comprising:
- installing a pitcher's rubber in the cavity of the center portion for receiving the pitcher's rubber; and
- adjusting a height of the pitcher's rubber in the cavity.
18. The method of claim 1 wherein the placing comprises placing a replaceable synthetic turf sized to cover the cured concrete filled pitching mound form.
19. The method of claim 1 further comprising placing a rubber layer between the synthetic turf and the cured concrete filled pitching mound form.
20. A pitching mound form fillable with concrete for constructing a pitching mound for supporting a pitcher's rubber, said pitching mound form comprising:
- a plurality of prefabricated frame sections;
- each of said plurality of prefabricated frame sections comprising a hollow frame having an open upper surface and an open lower surface; and
- one of said plurality of prefabricated frame sections comprises a pitcher's rubber frame for receiving the pitcher's rubber.
21. The pitching mound form of claim 20 wherein the pitcher's rubber frame comprises a U-shaped cross-section having a cavity for receiving the pitcher's rubber.
22. The pitching mound form of claim 20 wherein the pitcher's rubber frame comprises a pair of spaced-apart vertical hollow sleeves for receiving a pair of stanchions of the pitcher's rubber.
23. The pitching mound form of claim 20 wherein said plurality of prefabricated frame sections comprises:
- a prefabricated center frame section comprising said pitcher's rubber frame, and said center frame having a first height;
- a plurality of prefabricated peripherally-extending frame sections, each of said plurality of prefabricated frame sections having an outer arcuate side, said outer arcuate sides having a second height less than said first height; and
- wherein when said plurality of prefabricated frame sections are assembled, said outer arcuate sides form a full circle.
24. The pitching mound form of claim 20 wherein:
- said prefabricated center frame comprises four peripheral sides defining four right angle corners; and
- each of said peripherally-extending frame sections comprises an inverted corner defining a first inner side and a second inner side.
25. The pitching mound form of claim 20 wherein:
- said plurality of prefabricated frame sections comprises a first frame section comprising the pitcher's rubber frame, a second frame section attachable to said first frame section, and a third frame section attachable to said second frame section; and
- said assembled pitching mound form comprises peripheral side members defining a rectangular configuration.
26. The pitching mound form of claim 25 wherein said first frame section, said second frame section, said third frame section comprise peripheral side members having the same height.
27. The pitching mound form of claim 25 wherein said third frame section comprise a curved side member.
28. The pitching mound form of claim 25 wherein said first frame section comprises a constant peripheral height, said second frame section comprises a tapered frame section, said third frame section comprise a tapered frame section, and said assembled pitching mound form comprises peripheral side members defining a tapered rectangular configuration.
29. The pitching mound form of claim 26 wherein said first frame section, said second frame section, and said third frame section comprise side member having knockout holes.
30. The pitching mound form of claim 26 further comprising a plurality of connecting side member for attaching said pitching mound form to an adjacent second pitching mound form.
31. The pitching mound form of claim 21 further comprising at least one tube operable for draining fluid from said cavity for receiving the pitcher's rubber.
32. The pitching mound form of claim 20 wherein said plurality of prefabricated frame section comprises:
- prefabricated features for aligning said plurality of prefabricated frame sections for assembly;
- prefabricated features for locating and positioning stakes into the support structure; and
- prefabricated features for locating and supporting rebar in at least some of said prefabricated frame sections.
33. The pitching mound form of claim 20 wherein said plurality of prefabricated frame sections comprises metal.
34. The pitching mound form of claim 20 further comprising:
- concrete disposed in said assembled pitching mound form; and
- synthetic turf disposed over said cured concrete in said assembled pitching mound form.
35. The pitching mound form of claim 32 further comprising:
- a rubber layer extending over and between said cured concrete in said assembled pitching mound form and said synthetic turf; and
- wherein said synthetic turf comprises a replaceable synthetic turf portion disposed and extending over said rubber layer.
Type: Application
Filed: Nov 19, 2021
Publication Date: Jun 23, 2022
Applicant: Sportsfield Intellectual, LLC (Delhi, NY)
Inventors: Eric W. HULBERT (Delhi, NY), Andrew P. HANNIGAN (Delhi, NY), David J. MOXLEY (Delancey, NY), Marissa K. FAIRGRIEVE (Delhi, NY), Matthew W. MOYSE (Davenport, NY), Michael V. MERCADANTE (Simpsonville, SC)
Application Number: 17/455,745