TECHNICAL FIELD The present invention relates to an end face polishing device for an optical fiber ferrule for polishing an end face of an optical fiber ferrule.
BACKGROUND ART In order to transmit signals while reducing optical connection loss at the connection portion between optical fibers, it is necessary to polish the end face of the optical fibers. In general, at a tip part of both optical fibers to be connected, the optical fiber made of a glass is covered with a ferrule made of a ceramic or a resin. Thus, the end face of the optical fiber and the end face of the ferrule are simultaneously polished. Consequently, when the connection portions are abutted against each other, the optical fibers are in contact with each other without a gap and the signals can be transmitted while reducing the optical connection loss.
As for the device for polishing the end face of the optical fiber ferrule, the device described in Patent Document 1 is known. An end face polishing device for an optical fiber ferrule of Patent Document 1 includes a plate-shaped polishing holder to which an optical fiber ferrule can be detachably attached, a holding unit for holding and releasing the polishing holder in an approximately horizontal state, a turntable arranged below the polishing holder held by the holding unit so that turntable faces the end face of the optical fiber ferrule, a polishing plate replaceably installed on the turntable, and a rotation unit for rotating and revolving the turntable for polishing the end face of the optical fiber ferrule by the polishing plate.
In the end face polishing device for the optical fiber ferrule of Patent Document 1, when the turntable is rotated and revolved, the polishing plate installed on the turntable performs a composite circular motion formed by combining the rotation and the revolution and the end face of the optical fiber ferrule attached to the polishing holder is appropriately and precisely polished by the polishing plate performing the composite circular motion.
PRIOR ART DOCUMENTS Patent Documents Patent Document 1: Japanese Unexamined Patent Application Publication No. 2018-122424
Patent Document 2: Japanese Unexamined Patent Application Publication No. 2008-62376
DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention When the end face of the optical fiber ferrule is polished, the polishing plate on the turntable is gradually replaced from a coarse one to a fine one to perform the polishing stepwisely (e.g., coarse polishing, semi-finish polishing and finish polishing). In order to replace the polishing plate, it is necessary to detach the already used polishing plate from the turntable and attach a new polishing plate to the turntable. As a part of automation of the process of polishing the end face of the optical fiber ferrule, there is a desire to automate the process of replacing the polishing plate.
Here, the turntable on which the polishing plate is installed is rotated and further revolved. Thus, the turntable is not always stopped at the same revolution position when the turntable is stopped. Accordingly, in order to automatically replace the polishing plate on the turntable, it is necessary to move a hand of a multi-axis robot or the like in accordance with the revolution position of the stopped turntable. For example, it is possible to perform the above described operation using a multi-axis robot with a camera by detecting the revolution position with the camera when the turntable is stopped, moving the hand of the multi-axis robot to the detected position and picking up the polishing plate on the turntable to replace it (shown in Patent Document 2).
However, the system of controlling the position of the hand by using the multi-axis robot with the camera is expensive. Thus, the manufacturing cost increases. In addition, in order to detect the revolution position of the turntable by the camera, it is necessary to photograph the turntable from the above of the turntable by the camera. However, immediately after the polishing is finished, the upper part of the turntable is covered with the polishing holder to which the optical fiber ferrule is installed. Therefore, the revolution position of the turntable can be detected by the camera only after the polishing holder is detached. Thus, the tact time for replacing the polishing plate is increased.
Considering the above described situation, the present invention aims for providing an end face polishing device for an optical fiber ferrule capable of easily replacing the polishing plate at low cost in a short time when the polishing of the end face of the optical fiber ferrule is automated.
Means for Solving the Problem For achieving the above described purpose, the present invention provides an end face polishing device for an optical fiber ferrule including: a holding unit configured to hold and release a polishing holder to which an optical fiber ferrule can be detachably attached; a turntable arranged below the polishing holder held by the holding unit, a polishing plate being replaceably installed on the turntable; a moving unit configured to elevate and lower the turntable so that the polishing plate installed on the turntable is contacted with or separated from an end face of the optical fiber ferrule attached to the polishing holder held by the holding unit; a rotation unit having a revolution mechanism configured to revolve the turntable and a rotation mechanism configured to rotate the turntable separated from a revolution movement of the turntable revolved by the revolution mechanism, the turntable being revolved and rotated for polishing the end face of the optical fiber ferrule attached to the polishing holder by the polishing plate installed on the turntable, and a controller having functions of revolving the turntable by the revolution mechanism to move the turntable to a predetermined revolution position and rotating the turntable by the rotation mechanism to move the turntable to a predetermined rotation position after the end face of the optical fiber ferrule and the polishing plate are separated from each other by the moving unit, wherein the controller has a function of rotating the turntable by the rotation mechanism while the turntable is kept in the predetermined revolution position.
In the end face polishing device for the optical fiber ferrule of the present invention, the turntable may have a plurality of depressed portions separated from each other with an interval in a circumferential direction of the polishing plate installed on the turntable for picking up the polishing plate from the turntable.
In the end face polishing device for the optical fiber ferrule of the present invention, the rotation unit may include a revolution position reference portion for determining the predetermined revolution position of the turntable and a rotation position reference portion for determining the predetermined rotation position the turntable, and the controller may include a revolution sensor for detecting the revolution position reference portion and a rotation sensor for detecting the rotation position reference portion.
In the end face polishing device for the optical fiber ferrule of the present invention, the revolution position reference portion may be a first protrusion or a first recess, the revolution sensor may be a non-contact proximity sensor for detecting a gap between the revolution sensor and the first protrusion or the first recess forming the revolution position reference portion, the rotation position reference portion may be a second protrusion or a second recess, the rotation sensor may be a non-contact proximity sensor for detecting a gap between the rotation sensor and the second protrusion or the second recess forming the rotation position reference portion.
Effects of the Invention The following effects can be obtained by the end face polishing device for the optical fiber ferrule of the present invention.
(1) After the polishing is finished, the turntable is moved to the predetermined (preliminarily determined) revolution position by the controller. Thus, the revolution position of the polishing plate on the turntable is uniquely determined.
Accordingly, the operation of replacing the polishing plate can be performed by using a uniaxial robot or the like having a hand capable of moving to a fixed position. It is not necessary to use an expensive multi-axis robot with a camera. Thus, the polishing plate can be replaced easily at low cost.
(2) After the polishing is finished, the operation of moving the turntable to the predetermined revolution position is performed by actuating the rotation unit. Thus, the operation can be also performed even when the upper part of the turntable is covered with the polishing holder to which the optical fiber ferrule is attached.
Accordingly, the operation of replacing the polishing plate can be performed in a shorter time compared to the case of using the multi-axis robot or the like with a camera where the revolution position of the turntable should be checked after removing the polishing holder.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing a state that a polishing holder is held on an end face polishing device for an optical fiber ferrule concerning an embodiment of the present invention.
FIG. 2 is a perspective view showing a state that the polishing holder is detached from the end face polishing device of FIG. 1.
FIG. 3 is a vertical cross-sectional view of the end face polishing device of FIG. 1.
FIG. 4 is a perspective cross-sectional view showing a revolution mechanism, a rotation mechanism, a revolution position reference portion, a revolution sensor, a rotation position reference portion and a rotation sensor which serve as a rotation unit for rotating and revolving the turntable.
FIG. 5A is a partial side cross-sectional view showing a state that the polishing plate installed on the turntable is lowered and separated from the end face of the optical fiber ferrule attached to the polishing holder. FIG. 5B is a partial side cross-sectional view showing a state that the polishing plate installed on the turntable is elevated and contacted with the end face of the optical fiber ferrule attached to the polishing holder.
FIG. 6A is an explanatory drawing showing a rotation of the turntable. FIG. 6B is an explanatory drawing showing a revolution of the turntable. FIG. 6C is an explanatory drawing showing a composite circular motion formed by combining the rotation and the revolution.
FIGS. 7A to 7C are explanatory drawings showing the polishing plate and the turntable of a first modified example. FIG. 7A is a side cross-sectional view of the polishing plate. FIG. 7B is a side cross-sectional view where the polishing plate is installed on the turntable. FIG. 7C is a side cross-sectional view where the polishing plate and the turntable are exploded.
FIG. 8A is a side cross-sectional view showing the polishing plate of a second modified example. FIG. 8B is a side cross-sectional view showing the polishing plate of a third modified example.
MODES FOR CARRYING OUT THE INVENTION Hereafter, preferred embodiments of the present invention will be explained in detail with reference to the attached drawings. The dimensions, materials and other specific values shown in the embodiments merely show examples for facilitating the understanding of the invention. Unless particularly mentioned, these values do not limit the present invention. Note that the same reference numeral is assigned to the element having the same function and configuration in the specification and the drawings. Thus, a repeated explanation is omitted. In addition, the drawing of the element not directly related to the present invention is omitted.
Outline of End Face Polishing Device for Optical Fiber Ferrule As shown in FIG. 1, an end face polishing device 1 for an optical fiber ferrule (hereafter, also referred to as an end face polishing device) concerning an embodiment of the present invention includes a holding unit (holding means) 4 configured to hold and release a polishing holder 3 to which optical fiber ferrules can be detachably attached. The polishing holder 3 held on the holding unit 4 is provided with optical fiber ferrule fixing jigs 2a for fixing and releasing the optical fiber ferrules. As shown in FIG. 2, the end face polishing device 1 includes a turntable 5 arranged below the polishing holder 3 held by the holding unit 4. A polishing plate 6 can be replaceably installed on the upper surface of the turntable 5.
As shown in FIG. 3, the end face polishing device 1 includes a rotation unit 7 arranged below the turntable 5 for rotating and revolving the turntable 5. When the rotation unit 5 is rotated and revolved by the rotation unit 7, the polishing plate 6 installed on the turntable 5 polishes an end face of optical fiber ferrules 2 attached to the polishing holder 3. As shown in FIG. 4, the end face polishing device 1 includes a controller 8 for operating the rotation unit 7 to at least move the turntable 5 to a predetermined revolution position after the polishing using the rotation unit 7 is finished.
Furthermore, as shown in FIG. 3, FIG. 5A and FIG. 5B, the end face polishing device 1 includes a moving unit 9 for relatively moving the turntable 5 with respect to the polishing holder 3 held by the holding unit 4 so that the turntable 5 approaches to and separates from the polishing holder 3. The moving unit 9 is configured to elevate and lower the turntable 5 so that the polishing plate 6 installed on the turntable 5 is contacted with or separated from the end face (lower surface) of the optical fiber ferrules 2 fixed to the polishing holder 3 by the fixing jigs 2a. As shown in FIG. 5B, the controller 8 operates the rotation unit 7 in a state that the polishing plate 6 is contacted with the end face of the optical fiber ferrule 2. Consequently, the end face of the optical fiber ferrules 2 is polished. After the polishing is finished by the polishing plate 6, the turntable 5 is lowered by the moving unit 9 shown in FIG. 3. As a result, as shown in FIG. 5A, the polishing plate 6 is separated from the end face of the optical fiber ferrules 2. In that state, the controller 8 operates the rotation unit 7 to move the turntable 5 to the predetermined revolution position.
Hereafter, each component of the end face polishing device 1 will be explained.
Holding Unit 4 As shown in FIG. 1 and FIG. 2, the holding unit 4 for holding and releasing the polishing holder 3 is provided on the upper surface of a base plate 10 which is a part of a frame of the end face polishing device 1. The polishing holder 3 held by the holding unit 4 is formed of a plate body. As shown in FIG. 3, a plurality of optical fiber ferrules 2 is detachably attached to the polishing holder 3 by the fixing jigs 2a in a state that the end face to be polished is directed downward. As shown in FIG. 1, the optical fiber ferrules 2 are arranged in a circular shape with an interval in a circumferential direction by the fixing jigs 2a in the present embodiment. However, the arrangement of the optical fiber ferrules 2 is not limited to the circular shape.
As shown in FIG. 1 to FIG. 3, the holding unit 4 includes: four columnar bodies 4a vertically disposed on four corners of the upper surface of the base plate 10 of the end face polishing device 1; mounting stands 4b provided on the columnar bodies 4a to place the four corners of the polishing holder 3 on the mounting stands 4b; and levers 4c for pressing the polishing holder 3 placed on the mounting stands 4b from the above. The levers 4c are pivoted upward and downward by air pressure or the like. When the levers 4c are pivoted downward, the levers 4c presses the polishing holder 3 toward the mounting stands 4b to hold the polishing holder 3 (shown in FIG. 1). When the levers 4c are pivoted upward, the polishing holder 3 is released (shown in FIG. 2). The released polishing holder 3 can be detached upward.
Turntable 5 As shown in FIG. 3, the turntable 5 is arranged below the polishing holder 3 held by the holding unit 4 so that the turntable 5 faces the end face of the optical fiber ferrules 2 attached to the polishing holder 3 by the fixing jigs 2a. As shown in FIG. 2, the turntable 5 is formed in an approximately circular plate shape. As shown in FIG. 3, the turntable 5 is approximately horizontally placed on a thrust ring 11 arranged on the upper surface of the base plate 10 of the end face polishing device 1.
As shown in FIG. 3, the thrust ring 11 supports the lower surface of the turntable 5 by a ring-shaped plane. The thrust ring 11 is configured to be elevated and lowered by the moving unit 9. The thrust ring 11 can be slid with respect to the lower surface of the turntable 5 when the turntable 5 is rotated and revolved by the rotation unit 7 shown in FIG. 3 in a state that the thrust ring 11 is elevated by the moving unit 9 and the polishing plate 6 is pressed to the end face of the optical fiber ferrules 2 as shown in FIG. 5B. By using the above described thrust ring 11, the pressing force from the polishing plate 6 to the end face of the optical fiber ferrules 2 can be maintained while allowing the turntable 5 to rotate and revolve.
As shown in FIG. 3, a recess 5a having a circular shape is formed on the upper surface of the turntable 5 so that the polishing plate 6 is replaceably installed in the recess 5a. A wall 5b is formed in a ring shape on a periphery of the recess 5a for catching water and polishing agent supplied to the polishing plate 6 and preventing them from being scattered to the outward by centrifugal force during the polishing.
Polishing Plate 6 As shown in FIG. 5A, the polishing plate 6 is replaceably installed in the recess 5a of the turntable 5. The polishing plate 6 includes a pad 6a formed in a thin circular plate shape corresponding to the shape of the recess 5a and a polishing film 6b attached to the upper surface of the pad 6a. The polishing plate 6 is replaceably installed in the recess 5a from the above.
An elastic material such as a rubber and a resin can be used as the material of the pad 6a. Consequently, as shown in FIG. 5B, when the turntable 5 is elevated by the moving unit 9 (shown in FIG. 3) and the polishing film 6b is pressed to an end face 2a of the optical fiber ferrules 2, the pad 6a is slightly bent and the polishing film 6b is pressed to the end face 2a of the optical fiber ferrules 2 by a reaction force of the bent pad 6a. Thus, a spherical surface polishing becomes possible.
The polishing film 6b is a part which substantially polishes the end face of the optical fiber ferrules 2. Plurality kinds of polishing films 6b having coarse particles and fine particles is prepared for the polishing. When the end face of the optical fiber ferrules 2 is polished by alternatively replacing the plurality kinds of polishing films, the end face of the optical fiber ferrules 2 can be stepwisely polished (e.g., coarse polishing, semi-finish polishing and finish polishing).
Rotation Unit 7 As shown in FIG. 3, the rotation unit 7 for rotating and revolving the turntable 5 is arranged below the turntable 5. The rotation unit 7 includes a revolution mechanism 12 configured to revolve the turntable 5 and a rotation mechanism 13 configured to rotate the turntable 5 separated from a revolution movement of the turntable 5 revolved by the revolution mechanism 12.
Revolution Mechanism 12 As shown in FIG. 3 and FIG. 4, the revolution mechanism 12 includes: a revolution motor 12a attached to the lower surface of the base plate 10 of the end face polishing device 1; a revolution output shaft 12b extended upward from the revolution motor 12a; a revolution eccentric arm 12c horizontally attached to the revolution output shaft 12b; and a revolution drive shaft 12d extended upward from the revolution eccentric arm 12c.
As shown in FIG. 3, the revolution drive shaft 12d is inserted into a circular hole 5c formed on the lower surface of the turntable 5 so that the revolution drive shaft 12d can be freely slid in an axial direction and freely rotated in a circumferential direction. The position of the circular hole 5c of the turntable 5 (i.e., the position of the revolution drive shaft 12d) is located at (aligned with) a center of the circular turntable 5 when viewed from the above.
Rotation Mechanism 13 As shown in FIG. 3 and FIG. 4, the rotation mechanism 13 includes: a rotation motor (self-rotation motor) 13a attached to the lower surface of the base plate 10 at the position neighboring the revolution motor 12a; a rotation output shaft (self-rotation output shaft) 13b extended upward from the rotation motor 13a; a pinion gear 13c attached to the upper part of the rotation output shaft 13b; and a rotation gear (self-rotation gear) 13d engaged with the pinion gear 13c. As shown in FIG. 3, the rotation gear 13d is rotatably attached to a recess 10a formed on the base plate 10.
As shown in FIG. 4, the rotation gear 13d is formed in a ring shape, an externally toothed gear to be engaged with the pinion gear 13c is formed on an outer periphery of the ring, the revolution eccentric arm 12c attached to the revolution output shaft 12b is housed inside the ring so that the revolution output shaft 12b can be rotated. As shown in FIG. 3, a center of the rotation gear 13d is located at (aligned with) a center of the revolution output shaft 12b.
As shown in FIG. 3 and FIG. 4, the rotation mechanism 13 includes: pins 13e extended upward from the rotation gear 13d and rotatably attached to the rotation gear 13d; rotation eccentric arms (self-rotation eccentric arms) 13f horizontally attached to the upper part of the pins 13e; and a rotation drive shaft (self-rotation drive shaft) 13g attached to be extended upward from the rotation eccentric arms 13f. Three pins 13e are provided on the upper surface of the rotation gear 13d with an equal interval in the present embodiment. However, the number of the pins 13e can be one, two, four or more.
As shown in FIG. 3, the rotation drive shafts 13g are inserted into a circular hole 5d formed on the lower surface of the turntable 5 so that the rotation drive shafts 13g can be freely slid in an axial direction and freely rotated in a circumferential direction. As shown in FIG. 4, the interval between each of the rotation drive shafts 13g of the rotation eccentric arms 13f and each of the pins 13e is equal to the interval between the revolution drive shaft 12d of the revolution eccentric arm 12c and the revolution output shaft 12b.
Rotation and Revolution of Turntable 5 In the rotation mechanism 13 explained by using FIG. 3 and FIG. 4, when the rotation motor 13a is driven, the rotation gear 13d is rotated (self-rotated) around the revolution output shaft 12b by the pinion gear 13c. Consequently, the turntable 5 is rotated as shown in FIG. 6A. The rotation (self-rotation) means the movement that the turntable 5 itself is rotated around a central axis of the turntable 5 while the position of the turntable 5 is not changed.
When the revolution motor 12a shown in FIG. 3 and FIG. 4 is driven, the revolution drive shaft 12d is rotated (revolved) around the revolution output shaft 12b. Consequently, the turntable 5 is revolved as shown in FIG. 6B. The revolution means the movement that the entire turntable 5 is rotated (revolved) with a predetermined radius (offset). As shown in FIG. 4, the length of the offset is equal to the distance between the rotation drive shafts 13g of the rotation eccentric arms 13f and the pins 13e and also equal to the distance between the revolution drive shaft 12d of the revolution eccentric arm 12c and the revolution output shaft 12b.
The rotation motor 13a and the revolution motor 12a are controlled by the controller 8 so that the rotating speed ratio between the rotation and revolution becomes approximately “rotation:revolution=1:100,” for example. Namely, the turntable 5 is revolved approximately 100 times while the turntable 5 is rotated one time. Consequently, as shown in FIG. 6C, one point on the turntable 5 performs a composite circular motion formed by combining the rotation and the revolution. Although the direction of the rotation shown in FIG. 6A is opposite to the direction of the revolution shown in FIG. 6B, the direction of the rotation can be same as the direction of the revolution.
Controller 8 As shown in FIG. 4, the end face polishing device 1 includes the controller 8 for revolving and rotating the turntable 5 by the revolution mechanism 12 and the rotation mechanism 13 both constituting the rotation unit 7 and at least moves the turntable 5 to a predetermined revolution position after the end face of the optical fiber ferrules 2 is polished. Namely, the revolution mechanism 12 for revolving the turntable 5 includes a revolution position reference portion 12e for determining the predetermined revolution position of the turntable 5 and the controller 8 includes a revolution sensor 8a for detecting the revolution position reference portion 12e.
As shown in FIG. 4, the revolution position reference portion 12e is a protrusion (or a recess) formed on a lower surface of the revolution eccentric arm 12c, and the revolution sensor 8a is a non-contact proximity sensor for detecting a gap between the revolution sensor 8 and the protrusion (or the recess) forming the revolution position reference portion 12e. Since the non-contact proximity sensor is used for the revolution sensor 8a, the revolution position reference portion 12e (protrusion) can be appropriately detected even in a condition where oil and grease are present in the rotation gear 13d or the like forming the rotation unit 7.
An induction-type proximity sensor is used for the non-contact proximity sensor as the revolution sensor 8a shown in FIG. 4 since the protrusion (revolution position reference portion 12e) of the revolution eccentric arm 12c to be detected is a metal. The induction-type proximity sensor detects the variation of impedance due to the eddy current generated in the metal to be detected by generating an AC magnetic field on a detection coil formed on the sensor. The above described revolution sensor 8a is located below the revolution eccentric arm 12c, attached to the base plate 10, and connected to a control unit 8b (e.g., computer) which forms a main part of the controller 8.
As shown in FIG. 4, the control unit 8b is connected to the revolution motor 12a. The control unit 8b has a function of controlling the revolution angle of the revolution output shaft 12b of the revolution motor 12a based on the position of the revolution position reference portion 12e detected by the revolution sensor 8a to move the turntable 5 to the predetermined revolution position. The revolution motor 12a is a brushless motor. Thus, the revolution angle of the revolution output shaft 12b can be precisely controlled by counting the pulse during the revolution. Consequently, the turntable 5 can be precisely moved to the predetermined revolution position.
In addition, the controller 8 has a function of moving the turntable 5 to a predetermined rotation position after the polishing using the rotation unit 7 (revolution mechanism 12, rotation mechanism 13) is finished. Namely, as shown in FIG. 4, the rotation mechanism 13 for rotating the turntable 5 includes a plurality of rotation position reference portions 13h (e.g., three parts at 120° interval) for determining the predetermined rotation position of the turntable 5 and the controller 8 includes a rotation sensor 8c for detecting the rotation position reference portions 13h.
As shown in FIG. 4, the rotation position reference portions 13h are recesses (or protrusions) formed on the lower surface of the rotation gear 13d, and the rotation sensor 8c is a non-contact proximity sensor for detecting a gap between the rotation sensor 8c and the recesses (or the protrusions) forming the rotation position reference portions 13h. Since the non-contact proximity sensor is used for the rotation sensor 8c, the rotation position reference portions 13h (recesses) can be appropriately detected even in a condition where oil and grease are present in the rotation gear 13d or the like forming the rotation unit 7.
Same as the revolution sensor 8a, an induction-type proximity sensor is used for the non-contact proximity sensor as the rotation sensor 8c shown in FIG. 4 since the recesses (rotation position reference portions 13h) of the rotation gear 13d to be detected are made of a metal. The above described rotation sensor 8c is located below the rotation gear 13d, attached to the base plate 10, and connected to the control unit 8b (e.g., computer).
As shown in FIG. 4, the control unit 8b is connected to the rotation motor 13a. The control unit 8b has a function of controlling the rotation angle of the rotation output shaft 13b of the rotation motor 13a based on the position of the rotation position reference portions 13h detected by the rotation sensor 8a to move the turntable 5 to the predetermined rotation position. The rotation motor 13a is a brushless motor. Thus, the rotation angle of the rotation output shaft 13b can be precisely controlled by counting the pulse during the rotation. Consequently, the turntable 5 can be precisely moved to the predetermined rotation position.
Moving Unit 9 As shown in FIG. 3, the end face polishing device 1 includes the moving unit 9 configured to elevate and lower the turntable 5. The moving unit 9 elevates and lowers the turntable 5 so that the polishing plate 6 installed on the turntable 5 is contacted with or separated from the end face of the optical fiber ferrules 2 attached by the fixing jigs 2a to the polishing holder 3 held by the holding unit 4.
As shown in FIG. 3, the moving unit 9 includes: a support plate 16 hung from the lower surface of the base plate 10 of the end face polishing device 1 via a rod 15; an air cylinder 17 attached to the support plate 16; an elevating/lowering plate 20 connected to a piston 18 located in the air cylinder 17 via a connection member 19; a shaft 21 attached to be extended upward from the elevating/lowering plate 20; and a thrust ring 11 attached to the upper end of the shaft 21. The shaft 21 is inserted through a hole formed on the base plate 10 via a bush 22 and smoothly guided by the bush 22 in a vertical direction. As described above, the turntable 5 is placed on the upper surface of the thrust ring 11.
As shown in FIG. 3, in a state that the air pressure is not supplied to the air cylinder 18, a lower surface of the thrust ring 11 is seated on the upper surface of the base plate 10 and the polishing plate 6 on the turntable 5 placed on the thrust ring 11 is separated from the end face of the optical fiber ferrules 2 attached by the fixing jigs 2a to the polishing holder 3 held by the holding unit 4 (shown in FIG. 5A). When a predetermined air pressure is applied to the air cylinder 17, the piston 18, the connection member 19, the elevating/lowering plate 20 and the shaft 21 are elevated, the thrust ring 11 is separated upward from the base plate 10, and the polishing plate 6 on the turntable 5 placed on the thrust ring 11 is pressed to the end face of the optical fiber ferrules 2 attached to the polishing holder 3 held by the holding unit 4 (shown in FIG. 5B).
The air is supplied from a not-illustrated air pump to the air cylinder 17 shown in FIG. 3. The internal pressure is controlled by a variable regulator. When the variable regulator is controlled by the control unit 8b to release the internal pressure of the air cylinder, as shown in FIG. 3, the thrust ring 11 is seated on the base plate 10 by the action of the gravity and the polishing plate 6 is separated from the end face of the optical fiber ferrules 2. When the predetermined internal pressure is supplied to the air cylinder 17 from the above described state, the thrust ring 11 is moved upward from the base plate 10 and the polishing plate 6 is pressed to the end face of the optical fiber ferrules 2. The pressing force of the polishing plate 6 to the end face of the optical fiber ferrules 2 can be adjusted by controlling the internal pressure of the air cylinder 17 by the control unit 8b.
The control unit 8b shown in FIG. 3 has a function of separating the polishing plate 6 from the end face of the optical fiber ferrules 2 as shown in FIG. 5A by releasing the internal pressure of the air cylinder 17 and moving the turntable 5 to the predetermined revolution position by the revolution mechanism 12 and moving the turntable 5 to the predetermined rotation position by the rotation mechanism 13 after the turntable 5 is revolved and rotated by the revolution mechanism 12 and the rotation mechanism 13 both constituting the rotation unit 7 to polish the end face of the optical fiber ferrules 2. The movement of the turntable 5 to the predetermined revolution position made by the revolution mechanism 12 and the movement of the turntable 5 to the predetermined rotation position made by the rotation mechanism 13 can be simultaneously performed. It is also possible to perform one of them first and then perform the other.
Operations and Effects The following effects can be obtained from the end face polishing device 1 for the optical fiber ferrules 2 concerning the present embodiment having the above described configurations.
After the end face of the optical fiber ferrules 2 is polished by rotating and revolving the turntable 5 by the rotation unit 7 (revolution mechanism 12, rotation mechanism 13) shown in FIG. 3 and FIG. 4, the turntable 5 is moved to the predetermined revolution position and rotation position by the controller 8. Thus, the revolution position and the rotation position of the polishing plate 6 on the turntable 5 are uniquely determined after the polishing. Accordingly, the operation of replacing the polishing plate 6 can be performed from the above by using a uniaxial robot or the like having a hand capable of moving to a fixed position. It is not necessary to use an expensive multi-axis robot with a camera. Thus, the polishing plate 6 can be replaced easily at low cost.
For more details, in the present embodiment, three depressed portions 5e are formed on the turntable 5 at 120° interval as shown in FIG. 2 so that the tip of the hand of the uniaxial robot or the like can be inserted into the depressed portions 5e. Three hands inserted into each of the depressed portions 5e pinch the outer periphery of the polishing plate 6 to hold a lower surface of the polishing plate 6 by nails located at the tip of each hand. Thus, the polishing plate 6 is picked up from the turntable 5 and replaced with another one. Note that two depressed portions 5e can be formed at 180° interval or four depressed portions 5e can be formed at 90° interval. In such a case, the number of the hands can be two or four in accordance with the number of the depressed portions 5e. When the number of the depressed portions 5e is increased, the polishing plate 6 can be held a circumferential direction with good balance. However, considering a balance with the cost, the number of the depressed portions 5e is preferably three. In addition, it is not necessary to match the number of the depressed portions 5e with the number of the hands. For example, the number of the depressed portions 5e can be a multiple of the number of the hands. When the above described configuration is adopted, it is enough if any of the positions of the depressed portions 5e are matched with the positions of the hands. Thus, for example, a merit of reducing the rotation angle can be obtained when the turntable 5 is rotated to the predetermined rotation position.
The operation of moving the turntable 5 to the predetermined revolution position and rotation position is controlled as follows. As shown in FIG. 4, the control unit 8b controls the revolution phase of the revolution output shaft 12b of the revolution motor 12a based on the output of the revolution sensor 8a detecting the revolution position reference portion (protrusion) 12e. In addition, the control unit 8b controls the rotation phase of the rotation output shaft 13b of the rotation motor 13a based on the output of the rotation sensor 8c detecting the rotation position reference portions (recesses) 13h. Thus, the turntable 5 can be moved even when the upper part of the turntable 5 is covered with the polishing holder 3 to which the optical fiber ferrules 2 are attached as shown in FIG. 3. Accordingly, the operation of replacing the polishing plate can be performed in a shorter time compared to the case of using the multi-axis robot or the like with a camera where the revolution position of the turntable 5 should be checked from the above after removing the polishing holder 3.
Namely, when the conventional multi-axis robot or the like with a camera is used, after the polishing is finished it is necessary to detach the polishing holder 3 shown in FIG. 3 and photograph the turntable 5 from the above with the camera. Only after the above described processes are finished, the hands of the multi-axis robot or the like can be moved to align with the revolution position and rotation position of the turntable 5 stopped at an arbitrary position after the polishing is finished. Thus, after the polishing holder 3 is detached and after the time of photographing with the camera and the time of performing a feedback control of the position of the hand based on it, the operation of replacing the polishing plate 6 is started by the hands of the multi-axis robot or the like. On the other hand, in the present embodiment, the turntable 5 can be moved to the predetermined revolution position and rotation position by operating the rotation unit 7 by the controller 8 after the polishing is finished even in a state that the upper part of the turntable 5 is covered with the polishing holder 3. Thus, immediately after the polishing holder 3 is detached, the polishing plate 6 on the turntable 5 can be picked up and replaced with another one by moving the hands of the uniaxial robot or the like to the predetermined position. Accordingly, the operation of replacing the polishing plate 6 can be performed in a shorter time compared to the case of using the conventional multi-axis robot or the like with a camera.
As shown in FIG. 5B, in a state that the polishing plate 6 on the turntable 5 is pressed to the end face of the optical fiber ferrules 2 attached to the polishing holder 3 held by the holding unit 4, the turntable 5 is revolved and rotated by the rotation unit 7 (revolution mechanism 12, rotation mechanism 13) and the end face of the optical fiber ferrules 2 is polished. After that, the turntable 5 is lowered by the moving unit 9 shown in FIG. 3, and the turntable 5 is moved to the predetermined revolution position and rotation position by the controller 8 in a state that the polishing plate 6 on the turntable 5 is separated downward from the end face of the optical fiber ferrules 2 as shown in FIG. 5A.
As described above, after the polishing is finished, the turntable 5 is moved to the predetermined revolution position and rotation position in a state that the polishing plate 6 is separated from the end face of the optical fiber ferrules 2. Therefore, the end face of the optical fiber ferrules 2 is prevented from being polished by the polishing plate 6 during the above described movement. Accordingly, unintentional polishing, which is not an ordinary polishing, can be avoided. Note that the moving unit 9 shown in FIG. 3 can be modified to move the end face of the optical fiber ferrules 2 upward with respect to the turntable 5 contrary to the present embodiment where the turntable 5 is moved downward with respect to the end face of the optical fiber ferrules 2. For example, it is possible to eliminate the mechanism of elevating and lowering the turntable 5 from the moving unit 9 and to vertically move the columnar bodies 4a with respect to the base plate 10 instead so that the polishing holder 3 held on the columnar bodies 4a by the levers 4c is elevated and lowered with respect to the turntable 5.
As shown in FIG. 4, the rotation unit 7 includes the revolution mechanism 12 configured to revolve the turntable 5 and the rotation mechanism 13 configured to rotate the turntable 5 separated from a revolution movement of the turntable 5 revolved by the revolution mechanism 12, and the controller 8 has functions of revolving the turntable 5 by the revolution mechanism 12 to move the turntable 5 to a predetermined revolution position and rotating the turntable 5 by the rotation mechanism 13 to move the turntable 5 to a predetermined rotation position after the polishing using the rotation unit 7 is finished. Thus, the turntable 5 can be moved to the predetermined revolution position and rotation position in a shorter time compared to the case where the revolution and the rotation of the turntable 5 are mechanically interlocked by a gear or the like. Consequently, the tact time for replacing the polishing plate 6 can be reduced.
For more details, since the rotating speed ratio between the rotation of the turntable 5 shown in FIG. 6A and the revolution of the turntable 5 shown in FIG. 6B is approximately “rotation:revolution=1:100,” when the revolution and the rotation of the turntable 5 are mechanically interlocked by a gear or the like, the turntable 5 should be revolved approximately 100 times to move the turntable 5 to the predetermined rotation position. Thus, it takes a lot of time. On the other hand, in the present embodiment, since the revolution mechanism 12 configured to revolve the turntable 5 and the rotation mechanism 13 configured to rotate the turntable 5 separated from a revolution movement of the turntable 5 revolved by the revolution mechanism 12 are provided, the turntable 5 can be moved to the predetermined revolution position by rotating the turntable 5 approximately one time (one revolution) by the revolution mechanism 12 and moved to the predetermined rotation position by rotating the turntable 5 approximately one time (one rotation) by the rotation mechanism 13. As a result, the time of moving the turntable 5 to the predetermined revolution position and rotation position can be reduced. Consequently, the tact time for replacing the polishing plate 6 can be reduced.
As shown in FIG. 3 and FIG. 4, since the rotation unit 7 includes the rotation mechanism 13 configured to rotate the turntable 5 separated from a revolution movement of the turntable 5 revolved by the revolution mechanism 12, after the polishing plate 6 on the turntable 5 moved to the predetermined revolution position is replaced with the polishing plate 6 used in the subsequent process by using the hands of the uniaxial robot or the like, water, polishing agent and the like used for the polishing can be supplied on an arbitrary position (except for the center) of the polishing plate 6 on the turntable 5 by using an automatic supply device controlled by the control unit 8b while the turntable 5 is rotated by the rotation mechanism 13 keeping the revolution position. Because of this, the water, the polishing agent and the like can be applied on the upper surface of the polishing plate 6 and the polishing can be performed well in the subsequent process.
As shown in FIG. 4, since a plurality of the recesses (three parts at 120° interval in the present embodiment) is formed on a lower part of the rotation gear 13d as the rotation position reference portions 13h with an interval in a circumferential direction of the rotation gear 13d, the rotation angle to rotate the turntable 5 to the predetermined rotation position after the polishing is finished can be smaller compared to the case where one rotation position reference portion is formed. Thus, the turntable 5 can be moved to the predetermined rotation position in a shorter time.
First Modified Example FIGS. 7A to 7C are explanatory drawings showing the first modified example of a polishing plate 6 and a turntable 5x. FIG. 7A is a side cross-sectional view of the polishing plate 6x. FIG. 7B is a side cross-sectional view where the polishing plate 6x is installed on the turntable 5x. FIG. 7C is a side cross-sectional view where the polishing plate 6x and the turntable 5x are exploded. The end face polishing device 1 of the optical fiber ferrules 2 including the polishing plate 6x and the turntable 5x has the same configurations as the above described embodiment except for the configurations of the polishing plate 6x and the turntable 5x.
Namely, as shown in FIG. 7C, the revolution eccentric arm 12c is horizontally attached to the revolution output shaft 12b extended upward from the revolution motor 12a, and the revolution drive shaft 12d is attached to be extended upward from the revolution eccentric arm 12c. An upper part of the revolution drive shaft 12d is inserted into a circular hole 51x formed on a center of the lower surface of the turntable 5x so that the revolution drive shaft 12d can be freely slid in an axial direction and freely rotated in a circumferential direction. In addition, the rotation drive shafts 13g shown in FIG. 3 are inserted into a not illustrated circular hole formed on the lower surface of the turntable 5x so that the drive shafts 13g can be freely slid in an axial direction and freely rotated in a circumferential direction.
As shown in FIG. 7C, the polishing plate 6x is replaceably installed on the turntable 5x. The polishing plate 6x includes: a pad holding tray 61x; a pad 62x; and a polishing film 63x. The pad holding tray 61x is replaceably installed on the turntable 5x. Recesses 64x, 65x are formed on a lower surface of the pad holding tray 61x so that the recesses 64x, 65x are detachably fitted in the plurality of protrusions 52x, 53x formed on the upper surface of the turntable 5x from the above. When the recesses 64x, 65x are fitted in the protrusions 52x, 53x, the pad holding tray 61x is integrally rotated and revolved with the turntable 5x.
As shown in FIG. 7C, a recess 66x is formed on the upper surface of the pad holding tray 61x so that the pad 62x is detachably installed on the recess 66x from the above. A groove portion 67x is formed in a ring shape on a periphery of the recess 66x along a circumferential direction for catching water and polishing agent A spilled during the polishing. An elastic material such as a rubber and a resin is used as the material of the pad 62x installed on the recess 66x. A polishing film 63x is installed on the upper surface of the pad 62x for substantially polishes the end face of the optical fiber ferrules 2. Water and polishing material A are supplied to the polishing film 63x before the operation of the polishing. In the present modified example, the pad holding tray 61x, the pad 62x and the polishing film 63x constitute the polishing plate 6x.
As shown in FIG. 7B, after the end face of the optical fiber ferrules 2 shown in FIG. 3 is polished in a state that the polishing plate 6x is installed on the turntable 5x, the pad holding tray 61x, the pad 62x and the polishing film 63x are integrally detached as the polishing plate 6x as shown in FIG. 7A similar to the above described embodiment, and replaced with the polishing plate 6x (pad holding tray 61x, pad 62x and polishing film 63) used in the subsequent process. Since the pad 62x is detached from the turntable 5x together with the pad holding tray 61x without detaching the pad 62x from the pad holding tray 61x, even when the pad 62x is adhered to the pad holding tray 61x due to the water and the polishing material A in the recess 66x, the pad 62x on which the polishing film 63x is installed can be easily detached from the turntable 5x together with the pad holding tray 61x and replaced with another one.
Second Modified Example FIG. 8A shows the polishing plate 6 concerning the second modified example. In the end face polishing device 1 of the optical fiber ferrules 2 using the polishing plate 6 of the second modified example, the rotation position reference portions 13h and the rotation sensor 8c shown in FIG. 4 are eliminated, and the turntable 5 is moved only to the predetermined revolution position by the revolution mechanism 12 operated and controlled by the controller 8 after the polishing is finished. In this case, as shown in FIG. 8A, continuous flanges 6c are formed on aside surface of the polishing plate 6 along a circumferential direction. Thus, even when the turntable 5 the rotation position (rotation angle) is not constant after the polishing is finished, if the revolution position of the turntable 5 is uniquely determined, a hand H of the uniaxial robot or the like can be accurately inserted in a lower surface of the flanges 6c of the polishing plate 6 on the turntable 5 from the above of the turntable 5 by moving the hand H to a predetermined position. Thus, the polishing plate 6 can be picked up.
Third Modified Example FIG. 8B shows the polishing plate 6 concerning the third modified example. In the end face polishing device 1 of the optical fiber ferrules 2 using the polishing plate 6 of the third modified example, same as the second modified example, the rotation position reference portions 13h and the rotation sensor 8c shown in FIG. 4 are eliminated, and the turntable 5 is moved only to the predetermined revolution position by the revolution mechanism 12 operated and controlled by the controller 8 after the polishing is finished. In this case, as shown in FIG. 8B, a polishing plate mounting stand 5f having a smaller diameter than that of the polishing plate 6 is protruded from the recess 5a of the turntable 5 and a polishing plate holding jig 6d having a stepped ring shape is attached on a peripheral edge of the polishing plate 6 protruded from the polishing plate mounting stand 5f. Thus, even when the turntable 5 the rotation position (rotation angle) is not constant after the polishing is finished, if the revolution position of the turntable 5 is uniquely determined, a hand H of the uniaxial robot or the like can be accurately engaged with the polishing plate holding jig 6d of the polishing plate 6 on the turntable 5 from the above of the turntable 5 by moving the hand H to a predetermined position. Thus, the polishing plate 6 can be picked up.
For more details, the polishing plate holding jig 6d is formed in a stepped ring shape in cross-section as shown in FIG. 8B. The polishing plate holding jig 6d includes: a lower ring plate 6d1 which is in contact with a lower surface of an outer periphery of the polishing plate 6; a center ring cylinder 6d2 which is in contact with a side surface of an outer periphery of the polishing plate 6; and an upper ring plate 6d3 having a lower surface into which the tip of the hand H is inserted. The polishing plate holding jig 6d is detachably attached to the polishing plate 6. The polishing plate holding jig 6d is made of resin, metal or the like, for example. When the polishing plate holding jig 6d is attached to the polishing plate 6, the strength is increased as an assembly. Accordingly, even when the pad 6a of the polishing plate 6 is made of glass, for example, handling can be safer and easier.
In addition, since the polishing plate holding jig 6d is detachably attached, a conventional polishing plate 6 shown in FIG. 5A or the like can be used.
The preferred embodiments of the present invention are explained above with reference to the attached drawings. Of course, the present invention is not limited to the above described embodiments. It goes without saying that various modified examples and corrected examples within the range described in the claims also belong to the technical scope of the present invention.
INDUSTRIAL APPLICABILITY The present invention can be used for the end face polishing device for the optical fiber ferrule for polishing the end face of the optical fiber ferrule.
DESCRIPTION OF THE REFERENCE NUMERALS 1: end face polishing device for optical fiber ferrule,
2: optical fiber ferrule,
2a: optical fiber ferrule fixing jig,
3: polishing holder,
4: holding unit,
5: turntable,
6: polishing plate,
7: rotation unit,
8: controller,
8a: non-contact proximity sensor as revolution sensor,
8c: non-contact proximity sensor as rotation sensor,
9: moving unit,
12: revolution mechanism,
12e: protrusion as revolution position reference portion,
13: rotation mechanism,
13h: recess as rotation position reference portion,
