FOOTWEAR MIDSOLE COMPRISING A SUPPORT AND ONE OR MORE INTERNAL BLADDERS
The disclosed invention is directed to a footwear midsole configured as a rigid support comprising a cavity that includes a plurality of fluid-filled bladders. The bladders are formed from an elastomeric material that allows exclusive top-down compression of the midsole. Accordingly, the midsole provides a reactive opposed rebound force supplied by the elastomeric covering in response to compression. Advantageously, no outsole and/or insole is required, and the midsole can optionally be used alone in a shoe or other item of footwear.
The presently disclosed subject matter relates a midsole that can be used with a wide variety of footwear.
BACKGROUNDAthletic footwear generally includes a multilayer construction comprised of an upper and a sole. The upper is designed to comfortably enclose at least a portion of the wearer's foot, while the sole absorbs the harmful impact forces created during walking, running, and the like. The sole can be a single piece, but more commonly comprises an outsole, an insole, and a midsole therebetween. The outsole functions as a tough, wear-resistant layer with tread for providing traction against the ground or floor. The insole is a thin, soft layer that provides comfort to the user's foot. The midsole is the primary structural layer in the sole and provides shock absorption. The footwear midsole is generally constructed from a resilient foam material, such as ethylene vinyl acetate (EVA) or polyurethane, which provide cushioning and support to the wearer's foot. However, there are several drawbacks associated with these materials. For example, over time, foam midsoles quickly become worn through compaction of the foam material. As a result, the cushioning capacity of the shoe is greatly reduced, requiring the wearer to frequently replace the shoe. In addition, prior art midsoles comprising foam materials commonly store the energy from the foot strike while under compression, which can be immediately returned (referred to as energy return or rebound). It has been shown that foam rebound can produce undesirable shock to the wearer, leading to injury. Further, air has been used as a cushioning material in shoes for decades. However, prior art footwear includes air inserted directly into the sole. However, when the sole fully comprises fluid-filled bladders within a rigid cavity, improved cushioning, and impact reduction due to the constriction of air molecules is observed. It would therefore be beneficial to provide a midsole capable of shock absorption, improved cushion, advanced impact reduction, and improved performance while maintaining the structural integrity of the footwear.
SUMMARYIn some embodiments, the presently disclosed subject matter is directed to a footwear midsole. The midsole comprises a support defined by a lower face and a sidewall that extends in an upward direction about a perimeter of lower face, creating a cavity with an open top. The midsole also includes a plurality of elastomeric fluid-filled bladders positioned within the cavity of the support. The midsole enables top-down compression when a force is exerted upon the midsole.
In some embodiments, each bladder includes an inflation housing that allows fluid to be added or removed from the interior compartment.
In some embodiments, the fluid comprises a gas, a liquid, gel, or combinations thereof.
In some embodiments, the support is constructed from plastic, wood, carbon fiber, metal, or combinations thereof.
In some embodiments, the fluid is selected from ambient air, nitrogen, carbon dioxide, helium, or combinations thereof.
In some embodiments, the fluid is selected from water, saline, or combinations thereof.
In some embodiments, the support is constructed from one or more rigid or semi-rigid materials.
In some embodiments, the bladders are constructed from natural or synthetic rubber, natural or synthetic rubber blends, polyisoprene, polybutadiene, chloroprene rubber, butyl rubber, styrene-butadiene rubber, nitrile rubber, silicone, polyether block amides, ethylene-vinyl acetate, thermoplastic elastomers, polyurethane, polyester, polyester polyurethane, polyether polyurethane, or combinations thereof.
In some embodiments, the interior compartment of each bladder has a volume of about 10-200 cubic centimeters.
In some embodiments, the bladders are permanently attached to the midsole.
In some embodiments, the sidewall tapers from a first end of the support to a second end of the support.
In some embodiments, the sidewall has a first height at the first end that is about 20 to 90 percent of a second height at the second end.
In some embodiments, each bladder is filled to about 40-100 percent capacity.
In some embodiments, wherein the fluid within each bladder has a pressure of about 0-350 kPa.
In some embodiments, the presently disclosed subject matter is directed to an article of footwear comprising a sole and an upper. The sole comprises a midsole defined by a support defined by a lower face and a sidewall that extends in an upward direction about a perimeter of lower face, creating a cavity; and a plurality of elastomeric fluid-filled bladders positioned within the cavity of the support. The midsole enables top-down compression when a force is exerted upon the midsole.
In some embodiments, the sole further comprises an insole and an outsole.
In some embodiments, the sole lacks an insole, outsole, or both.
The presently disclosed subject matter is introduced with sufficient details to provide an understanding of one or more particular embodiments of broader inventive subject matters. The descriptions expound upon and exemplify features of those embodiments without limiting the inventive subject matters to the explicitly described embodiments and features. Considerations in view of these descriptions will likely give rise to additional and similar embodiments and features without departing from the scope of the presently disclosed subject matter.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently disclosed subject matter pertains. Although any methods, devices, and materials similar or equivalent to those described herein can be used in the practice or testing of the presently disclosed subject matter, representative methods, devices, and materials are now described.
Following long-standing patent law convention, the terms “a”, “an”, and “the” refer to “one or more” when used in the subject specification, including the claims. Thus, for example, reference to “a device” can include a plurality of such devices, and so forth.
Unless otherwise indicated, all numbers expressing quantities of components, conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about”. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the instant specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the presently disclosed subject matter.
As used herein, the term “about”, when referring to a value or to an amount of mass, weight, time, volume, concentration, and/or percentage can encompass variations of, in some embodiments+/−20%, in some embodiments+/−10%, in some embodiments+/−5%, in some embodiments+/−1%, in some embodiments+/−0.5%, and in some embodiments+/−0.1%, from the specified amount, as such variations are appropriate in the disclosed packages and methods.
For reference purposes, footwear 5 can be divided into three general regions: forefoot region 30, midfoot region 31, and heel region 32, as shown in
As shown, footwear 5 includes upper 10 designed to securely enclose at least a portion of the wearer's foot. Upper 10 can have any of a wide variety of configurations incorporating a range of conventional materials, such as (but not limited to) textiles, foam, leather, suede, vinyl, nylon, and the like. The material elements can be selected and positioned in upper 10 to selectively impart one or more desired properties (e.g., durability, air-permeability, wear-resistance, flexibility, comfort, and the like). The materials are stitched or adhesively bonded together to form interior void 20 for securely and comfortably receiving at least a portion of the wearer's foot. In some embodiments, upper 10 can include closure 25 configured as a shoelace, zipper, snap, button, VELCRO®, etc. that is utilized to secure the wearer's foot within the interior void of the footwear. The closure also facilitates entry and removal of the foot from the footwear. In some embodiments, the closure can extend through apertures in upper 10, and a tongue portion can extend between the interior void and the closure.
It should be appreciated that upper 10 can have any design, shape, size and/or color. For example, in embodiments wherein the footwear is a basketball shoe, the upper can be configured as a high top that is shaped to provide added support on the wearer's ankle. Alternatively, when footwear 5 is a running shoe, upper 10 can be configured with a low profile.
In addition to upper 10, footwear 5 comprises sole 15 that functions to absorb the impact forces on the wearer's foot during use. In some embodiments, the sole can extend generally the entire length of the footwear from toe region 16 to the heel portion 17, as shown in
One embodiment of midsole 40 is depicted in
Support 50 can have a thickness 51 of about 0.1-5 inches, as shown in
In some embodiments, the height of the sidewall is consistent around the entire midsole. In other embodiments, the height of the sidewall can taper from rear edge 44 of the midsole to front edge 45. For example, the height of the sidewall (e.g., thickness of the midsole) can be about 1 inch at the front edge and about 3 inches at the rear edge. Thus, the midsole sidewall can taper such that the height at the front edge (h1) is about 20-90 percent (e.g., at least/no more than about 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, or 90 percent). of the height at the rear edge (h2), as shown in
In some embodiments, the support can be constructed from one or more rigid or semi-rigid materials. The term “rigid” refers to a material that is stiff and not pliable, with a limited degree of flexibility when pressure is applied. The term “semi-rigid” can refer to one or more materials that are stiff and solid, but not inflexible. Suitable rigid and semi-rigid materials can include (but are not limited to) wood, plastic, metal, glass, plexiglass, reinforced cardboard, or combinations thereof.
Two or more fluid-filled bladders 55 can be positioned within the cavity of support 50. One embodiment of bladder 55 is illustrated in
The bladders can be constructed from polymeric material, rubber, elastomeric material, vinyl, polyurethane, PVA, PLA, fiber-enforced polymer, and the like. The term “elastomeric” refers to a material that can be stretched to at least twice its original length and then retracted to approximately its original length upon release.
The interior of bladder 55 can house any desired volume of fluid. For example, each bladder can have an interior volume of about 5-200 cc (cubic centimeters). Thus, the internal volume of the midsole can be at least/no more than about 5, 10, 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, or 200 cc. It should be appreciated that the volume of the bladders depends on the size of the midsole (e.g., the size of the user's foot) as well as the number of bladders present. It should further be appreciated that the midsole can have a volume greater or less than the range given herein.
Midsole 40 can include one or more bladders 55 configured with the support cavity. For example, the midsole can include at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 20 bladders. However, it should be appreciated that over 20 bladders can be used.
In some variations, all of the bladders are configured to be about the same size and filled to about the same volume. In other variations, at least one bladder 55 varies compared to a second bladder with respect to size, shape, volume, material, fluid, and/or any other characteristic.
Optionally, each bladder 55 can include housing 70 that facilitates inflation. The housing can be disposed on any surface of the bladder to allow fluid to be selectively added or removed from interior 61, as illustrated in
A variety of different inflation mechanisms can optionally be utilized with bladder 55. For example, the inflation mechanism can include a simple bulb that interacts with the housing to add or remove fluid from the bladder interior. Alternatively, a pump (e.g., a handheld pump) can be used to inflate the bladders.
In some embodiments, the interior of a bladder can be filled to about 100% maximum volume with a desired fluid. In other embodiments, interior 51 is less than fully filled. For example, bladder can be filled to about 40-100% capacity. Thus, the midsole can be filled to a level of at least about (or no more than about) 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 99, or 100 percent of the total interior volume of the bladder. In some embodiments, the fluid within the bladder interior can be pressurized between 0-350 kPa (e.g., at least/no more than about 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, 180, 185, 190, 195, 200, 205, 210, 215, 220, 225, 230, 235, 240, 245, 250, 255, 260, 265, 270, 275, 280, 285, 290, 295, 300, 305, 310, 315, 320, 325, 330, 335, 340, 345, or 350 kPa).
In some embodiments, bladders 55 can be uniformly arranged within the cavity of support 50, as shown in
The bladders can be adhered to the bottom surface of the support cavity using any suitable method, such as adhesive, clips, welding, and the like. In some embodiments, the bladders can be permanently or releasably attached together using any suitable method, such as the use of adhesive.
In some embodiments, the height of the filled bladders does not exceed the height of sidewall 42. In other embodiments, the height of the filled bladders can exceed the height of the sidewall.
In some embodiments, the midsole is configured to be about the entire length of the footwear. Thus, the midsole can have length 65 of about 5-16 inches, depending on the size of the wearer's foot (e.g., at least/no more than about 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, or 16 inches), as shown in
Importantly, the midsole lacks an outer covering, such that the bottom of the user's foot or sock is adjacent to the top surface of the midsole. In some embodiments, the user's foot or sock directly contacts the bladders of the midsole (e.g., insole 35 is not present). In other embodiments, the insole is present between the midsole and the user's sock/foot.
In some embodiments, the midsole can be used with a separate outsole 33. In other embodiments, the midsole support functions as the insert outsole, such that no additional outsole is needed. In these embodiments, support 55 acts as the outsole, providing resistance to wear and support on hard surfaces.
Advantageously, midsole 40 provides improved shock absorption and running/leaping efficiency compared to prior art midsoles. As described above, a fluid (which can be air at atmospheric pressure) is trapped within the interior of bladders 55. In use, when a user is standing in the footwear, the fluid in the midsole provides a cushioning effect, as shown in
In response to the compression, the fluid positioned within the interior of the midsole provides a reactive force upon release to give a lifting effect, as the wearer's weight shifts to the front part of the foot. The reactive force is performed by bladders due to the elastomeric nature of the material used, as shown by the arrows in
Although midsole 40 may be especially advantageous when used with athletic shoes, the presently disclosed subject matter is not limited and the midsole can be used with any type of footwear.
The disclosed midsole therefore provides for a unique top-bottom compression, enabled by the elastomeric bladders 55. As a result, the reactive force that occurs after compression provides a benefit to the wearer in the form of a burst of compression release.
The disclosed midsole is simple to manufacture and can be easily used with existing footwear.
Advantageously, the disclosed midsole is of simple and clean design, and can lack foam, rubber, and other malleable material in some embodiments.
In some embodiments, the midsole can be used alone (e.g., without an outsole and/or insole).
The disclosed midsole results in negligible impact forces being felt by the user during high impact activities, such as running and jumping. When the wearer exerts force upon midsole, the action will compress the fluid in the bladders. However, since the bladders are placed in the rigid cavity of the support, they have nowhere to go, giving a rebounding effect to the wearer. This also means the force interactions are isolated to the person and the air molecules. The impact from the ground is not felt by the wearer. Running would feel as gentle as jumping on an inflatable.
Advantageously, the support 50 creates a rigid cavity that acts as a foundation for the one or more fluid-filled bladders. As opposed to traditional designs where air is inserted into the sole of a sneaker or other item of footwear, the disclosed midsole provides for improved cushioning and impact reduction. Specifically, the user's foot is in direct contact (the foot or sock contacts the bladders) or indirect contact (an upper is present between the midsole and the user's foot or sock) with the fluid-filled bladders.
The presently disclosed subject matter is disclosed above and in the accompanying drawings with reference to a variety of embodiments. The purpose served by the disclosure, however, is to provide an example of the various features and concepts related to the invention, not to limit the scope of the invention. One skilled in the relevant art will recognize that numerous variations and modifications can be made to the embodiments described above without departing from the scope of the present invention, as defined by the appended claims.
Claims
1. A footwear midsole comprising:
- a rigid support defined by a lower face and a sidewall that extends in an upward direction about a perimeter of lower face, creating a cavity with an open top; and
- a plurality of elastomeric fluid-filled bladders positioned within the cavity of the support;
- wherein the midsole enables top-down compression when a force is exerted upon the midsole.
2. The midsole of claim 1, wherein each bladder includes an inflation housing that allows fluid to be added or removed from the interior compartment.
3. The midsole of claim 1, wherein the fluid comprises a gas, a liquid, gel, or combinations thereof.
4. The midsole of claim 1, wherein the bladders are attached along adjacent edges to each other.
5. The midsole of claim 1, wherein the fluid is selected from ambient air, helium, carbon dioxide, water, saline, or combinations thereof.
6. The midsole of claim 1, wherein the support is constructed from plastic, wood, carbon fiber, metal, or combinations thereof.
7. The midsole of claim 1, wherein the bladders are constructed from natural or synthetic rubber, natural or synthetic rubber blends, polyisoprene, polybutadiene, chloroprene rubber, butyl rubber, styrene-butadiene rubber, nitrile rubber, silicone, polyether block amides, ethylene-vinyl acetate, thermoplastic elastomers, polyurethane, polyester, polyester polyurethane, polyether polyurethane, or combinations thereof.
8. The midsole of claim 1, wherein the interior compartment of each bladder has a volume of about 10-200 cubic centimeters.
9. The midsole of claim 1, wherein the bladders are permanently attached to the midsole.
10. The midsole of claim 1, wherein the sidewall tapers from a first end of the support to a second end of the support.
11. The midsole of claim 10, wherein the sidewall has a first height at the first end that is about 20 to 90 percent of a second height at the second end.
12. The midsole of claim 1, wherein each bladder is filled to about 40-100 percent capacity.
13. The midsole of claim 1, wherein the fluid within each bladder has a pressure of about 0-350 kPa.
14. An article of footwear comprising:
- a sole; and
- an upper;
- wherein the sole comprises a midsole defined by: a support defined by a lower face and a sidewall that extends in an upward direction about a perimeter of lower face, creating a cavity; and a plurality of elastomeric fluid-filled bladders positioned within the cavity of the support; wherein the midsole enables top-down compression when a force is exerted upon the midsole.
15. The article of claim 14, wherein the sole further comprises an insole and an outsole.
16. The article of claim 14, wherein the sole lacks an insole, outsole, or both.
17. The article of claim 14, wherein the bladders are constructed from natural or synthetic rubber, natural or synthetic rubber blends, polyisoprene, polybutadiene, chloroprene rubber, butyl rubber, styrene-butadiene rubber, nitrile rubber, silicone, polyether block amides, ethylene-vinyl acetate, thermoplastic elastomers, polyurethane, polyester, polyester polyurethane, polyether polyurethane, or combinations thereof.
18. The article of claim 14, wherein the fluid comprises a gas, a liquid, a gel, or combinations thereof.
19. The article of claim 14, wherein the support is constructed from plastic, wood, carbon fiber, metal, or combinations thereof.
20. The article of claim 14, wherein the sidewall tapers from a first end of the midsole to a second end.
Type: Application
Filed: Apr 7, 2022
Publication Date: Jul 21, 2022
Inventor: Hafia Salum Mkumba (Morrisville, NC)
Application Number: 17/715,142