CROSS LAMINATED TIMBER WALL PANEL SYSTEM
In one aspect, a wall panel is provided that includes a cross laminated timber panel, a first extrusion, and a second extrusion. The cross laminated timber panel includes a top side, a bottom side, a first side, and a second side. The panel also includes a notch in the bottom side and a T-flange on the top side. A wall system is provided comprising a plurality of wall panels. A method of installing the wall panel system is also provided.
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The present invention relates generally to the art of exterior walls of buildings, and more specifically to a wall panel, a wall panel system, and a method of installation thereof, for buildings.
BACKGROUNDCross-Laminated Timber or CLT is a pre-fabricated, engineered wood building material with unique and often superior building, aesthetic, environmental, and cost attributes. CLT wood panels are made by pressing perpendicular layers of lumber together with a layer of formaldehyde-free adhesive. The fusion of orthogonal wood layers is what gives CLT biaxial strength, durability, and stability. CLT can serve as a system-based approach for floors, walls, and roofs to form a high-performance, sustainable, and beautiful mass timber building of virtually any type.
CLT requires less energy to produce than other building materials such as steel and concrete and is made from renewable material. CLT panels may be prefabricated and are also lighter than panels made from other material such as steel, thereby reducing design costs of the building. CLT panels may be connected together to create the floor, wall, or roof.
Most wall panels of a curtain wall system are constructed from glass and aluminum. Not only are these materials expensive, they limit the design of the wall panel, and thus, the wall system.
SUMMARYIn one aspect, a wall panel is provided that includes an infill component, a first extrusion, and a second extrusion. The infill component includes a top side, a bottom side, a first side, and a second side. The panel also includes a notch in the bottom side and a T-flange on the top side. A wall system is provided comprising a plurality of connected wall panels. A method of installing the wall panel system is also provided.
The foregoing summary, as well as the following detailed description will be better understood when read in conjunction with the appended drawings. For the purpose of illustration, there is shown in the drawings different embodiments. It should be understood, however, that the teachings are not limited to the precise wall panel system arrangement shown.
A wall panel is provided that comprises a cross laminated timber panel. The cross laminated timber panel allows various materials and components to be added to the wall panel which provides flexibility of the wall panel design as well as the design of the wall system. The wall panel includes an infill component which includes a CLT panel. The wall panel also includes a first extrusion and a second extrusion. The panel also includes a notch in the bottom side and a T-flange on the top side. The extrusions, the notch, and the T-flange allow the wall panel to easily and efficiently connect to other wall panels. A plurality of wall panels can connect together to create a wall system.
As shown in
The wall panel 100 may also include a third extrusion and a fourth extrusion (not shown). In this embodiment, the first extrusion 600a is attached to the first side 330, the second extrusion 600b is attached to the top side 310, the third extrusion is attached to the second side 340, and the fourth extrusion is attached to the bottom side 320.
Each extrusion 600a, 600b may comprise a U-channel with an attachment flange, as shown in
A plurality of connected wall panels 100 makes up a wall panel system 700. The wall panels 100 mate with adjacent wall panels 100. Each wall panel 100 of the wall panel system 700 includes the features, components, and embodiments of a wall panel 100 previously discussed in detail. The wall panel system 700 includes at least two connected wall panels 100. The wall panels 100 connect via the first extrusions 600a or the second extrusions 600b, T-flange 500 and notch 400.
Mating the extrusions 600a, 600b of the four wall panels 100a-d forms a joint or intersection in the shape of a “cruciform” or“+” sign.
Although an example four wall panel 100a-d wall panel system 700 is illustrated, the wall panel system 700 may include additional wall panels 100. The notches 400 and second extrusion 600b of any additional rows of wall panels 100 mate with the T-flange 500 and second extrusion 600b of the previous row of wall panels 100. Moreover, the first extrusions 600a of any additional adjacent wall panels 100 mate with the first extrusions 600a of the previous adjacent wall panels 100.
As further illustrated in
As further illustrated in
In step 1310, the components of a wall panel system 700, as described above, are received. In step 1320, the first wall panel is installed. In step 1340, the second wall panel 100b is placed adjacent to the first wall panel 100a by mating the first extrusion 600a of the second wall panel 100b with the first extrusion 600a of the first wall panel 100a. In step 1380, the third wall panel 100c is stacked on the first wall panel 100a by mating the notch 400 and second extrusion 600b of the third wall panel 100c with the T-flange 500 and second extrusion 600b of the first wall panel 100a respectively. In step 1400, the fourth wall panel 100d is stacked on the second wall panel 100b by mating the notch 400 and second extrusion 600b of the fourth wall panel 100d with the T-flange 500 and second extrusion 600b of the second wall panel 100b respectively. The fourth wall panel 100d is also adjacently connected to the third wall panel 100c by mating the first extrusion 600a of the fourth wall panel 100d with the first extrusion 600a of the third wall panel 100c.
The method 1300 may also include step 1330 of installing a first splice plate 620 in the first extrusion 600a of the first wall panel 100a prior to placing the second wall panel 100b.
The method 1300 may also include step 1350 of installing a second splice plate 620 in the second extrusion 600b of the first wall panel 100a prior to stacking the third wall panel 100c.
The method 1300 may also include step 1360 of installing a third splice plate 620 in the second extrusion 600b of the second wall panel 100b prior to stacking the third wall panel 100c and the fourth wall panel 100d.
The method 1300 may also include step 1370 of installing a patch plate 630 at the intersection of the first splice plate 620, the second splice plate 620, and the third splice plate 620 prior to stacking the third wall panel 100c.
The method 1300 may also include step 1390 of installing a fourth splice plate 620 in the first extrusion 600a of the third wall panel 100c prior to stacking the fourth wall panel 100d.
Having thus described in detail a preferred selection of embodiments of the present invention, it is to be appreciated and will be apparent to those skilled in the art that many physical changes could be made to the wall panel, the wall panel system, and the installation thereof, without altering the inventive concepts and principles embodied therein. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore to be embraced therein.
Claims
1. A wall system comprising:
- at least four cross laminated timber panels, each cross laminated timber panel including a top side, a bottom side, a first side, a second side, a notch in the bottom side, a T-flange on the top side, a first extrusion, and a second extrusion;
- wherein the first extrusion and the second extrusion are each a U-channel with an attached flange a first of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the top side;
- a second of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the top side;
- a third of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the bottom side, and
- a fourth of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the bottoms side;
- the first extrusion of the first of the at least four cross laminated timber panels mating with the first extrusion of the second of the at least four cross laminates timber panels;
- the first extrusion of the third of the at least four cross laminated timber panels mating with the first extrusion of the fourth of the at least four cross laminated timber panels;
- the second extrusion of the third of the at least four cross laminated timber panels mating with the second extrusion of the first of the at least four cross laminated timber panels;
- the notch of the third of the at least four cross laminated timber panels mating with the T-flange of the first of the at least four cross laminated timber panels;
- the second extrusion of the fourth of the at least four cross laminated timber panels mating with the second extrusion of the second of the at least four cross laminated timber panels; and
- the notch of the fourth of the at least four cross laminated timber panels mating with the T-flange of the second of the at least four cross laminated timber panels.
2. The wall system of claim 1, wherein the U-channel includes a seal.
3. A wall system comprising:
- at least four cross laminated timber panels, each cross laminated timber panel including a top side, a bottom side, a first side, a second side, a notch in the bottom side, a T-flange on the top side, a first extrusion, and a second extrusion;
- a first of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the top side;
- a second of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the top side;
- a third of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the bottom side, and
- a fourth of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the bottoms side;
- the first extrusion of the first of the at least four cross laminated timber panels mating with the first extrusion of the second of the at least four cross laminated timber panels;
- the first extrusion of the third of the at least four cross laminated timber panels mating with the first extrusion of the fourth of the at least four cross laminated timber panels;
- the second extrusion of the third of the at least four cross laminated timber panels mating with the second extrusion of the first of the at least four cross laminated timber panels;
- the notch of the third of the at least four cross laminated timber panels mating with the T-flange of the first of the at least four cross laminated timber panels;
- the second extrusion of the fourth of the at least four cross laminated timber panels mating with the second extrusion of the second of the at least four cross laminated timber panels; and
- the notch of the fourth of the at least four cross laminated timber panels mating with the T-flange of the second of the at least four cross laminated timber panels, and
- a first continuous splice plate between the first extrusion of the first of the at least four cross laminated timber panels and the first extrusion of the second of the at least four cross laminated timber panels;
- a second continuous splice plate between the second extrusion of the first of the at least four cross laminated timber panels and the second extrusion of the third of the at least four cross laminated timber panels;
- a third continuous splice plate between the second extrusion of the second of the at least four cross laminated timber panels and the second extrusion of the fourth of the at least four cross laminated timber panels; and
- a fourth continuous splice plate between the first extrusion of the third of the at least four cross laminated timber panels and the first extrusion of the fourth of the at least four cross laminated timber panels.
4. The wall system of claim 3 further including a patch plate at an intersection of the at least four cross laminated timber panels.
5. A method of installing a wall system comprising:
- providing at least four wall panels, each wall panel including a cross laminated timber panel including a top side, a bottom side, a first side, a second side, a notch in the bottom side, a T-flange on the top side, a first extrusion, and a second extrusion, wherein the first extrusion and the second extrusion are each a U-channel with an attachment flange, a first of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the top side, a second of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the top side, a third of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the bottom side, and a fourth of the at least four cross aminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the bottom side;
- installing the first of the at least four cross laminated timber panels;
- installing the second of the at least four cross laminated timber panels adjacent to the first of the at least four cross laminated timber panels by connecting the first extrusion of the second of the at least four cross laminated timber panels mating with the first extrusion of the first of the at least four cross laminated timber panels;
- installing the third of the at least four cross laminated timber panels on the first of the at least four cross laminated timber panels by connecting the second extrusion of the third of the at least four cross laminated timber panels with the second extrusion of the first of the at least four cross laminated timber panels and inserting the T-flange of the first of the at least four cross laminated timber panels into the notch of the third of the at least four cross laminated timber panels; and
- installing the fourth of the at least four cross laminated timber panels on the second of the at least four cross laminated timber panels by connecting the second extrusion of the fourth of the at least four cross laminated timber panels with the second extrusion of the second of the at least four cross laminated timber panels, inserting the T-flange of the second of the at least four cross laminated timber panels into the notch of the fourth of the at least four cross laminated timber panels, and connecting the first extrusion of the fourth of the at least four cross laminated timber panels.
6. The method of claim 5, wherein the U-channel includes a seal.
7. A method of installing a wall system comprising:
- providing at least four wall panels, each wall panel including a cross laminated timber panel including a top side, a bottom side, a first side, a second side, a notch in the bottom side, a T-flange on the top side, a first extrusion, and a second extrusion, a first of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the top side, a second of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the top side, a third of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the bottom side, and a fourth of the at least four cross aminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the bottom side;
- installing the first of the at least four cross laminated timber panels;
- installing the second of the at least four cross laminated timber panels adjacent to the first of the at least four cross laminated timber panels by connecting the first extrusion of the second of the at least four cross laminated timber panels mating with the first extrusion of the first of the at least four cross laminated timber panels;
- installing the third of the at least four cross laminated timber panels on the first of the at least four cross laminated timber panels by connecting the second extrusion of the third of the at least four cross laminated timber panels with the second extrusion of the first of the at least four cross laminated timber panels and inserting the T-flange of the first of the at least four cross laminated timber panels into the notch of the third of the at least four cross laminated timber panels; and
- installing the fourth of the at least four cross laminated timber panels on the second of the at least four cross laminated timber panels by connecting the second extrusion of the fourth of the at least four cross laminated timber panels with the second extrusion of the second of the at least four cross laminated timber panels, inserting the T-flange of the second of the at least four cross laminated timber panels into the notch of the fourth of the at least four cross laminated timber panels, and connecting the first extrusion of the fourth of the at least four cross laminated timber panels;
- installing a second splice plate in the second extrusion of the first of the at least four cross laminated timber panels prior to installing the third of the at least four cross laminated timber panels.
8. A method of installing a wall system comprising:
- providing at least four wall panels, each wall panel including a cross laminated timber panel including a top side, a bottom side, a first side, a second side, a notch in the bottom side, a T-flange on the top side, a first extrusion, and a second extrusion, a first of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the top side, a second of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the top side, a third of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the bottom side, and a fourth of the at least four cross aminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the bottom side;
- installing the first of the at least four cross laminated timber panels;
- installing the second of the at least four cross laminated timber panels adjacent to the first of the at least four cross laminated timber panels by connecting the first extrusion of the second of the at least four cross laminated timber panels mating with the first extrusion of the first of the at least four cross laminated timber panels;
- installing the third of the at least four cross laminated timber panels on the first of the at least four cross laminated timber panels by connecting the second extrusion of the third of the at least four cross laminated timber panels with the second extrusion of the first of the at least four cross laminated timber panels and inserting the T-flange of the first of the at least four cross laminated timber panels into the notch of the third of the at least four cross laminated timber panels; and
- installing the fourth of the at least four cross laminated timber panels on the second of the at least four cross laminated timber panels by connecting the second extrusion of the fourth of the at least four cross laminated timber panels with the second extrusion of the second of the at least four cross laminated timber panels, inserting the T-flange of the second of the at least four cross laminated timber panels into the notch of the fourth of the at least four cross laminated timber panels, and connecting the first extrusion of the fourth of the at least four cross laminated timber panels;
- installing a third splice plate in the second extrusion of the second of the at least four cross laminated timber panels prior to installing the fourth of the at least four cross laminated timber panels.
9. A method of installing a wall system comprising:
- providing at least four wall panels, each wall panel including a cross laminated timber panel including a top side, a bottom side, a first side, a second side, a notch in the bottom side, a T-flange on the top side, a first extrusion, and a second extrusion, a first of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the top side, a second of the at least four cross laminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the top side, a third of the at least four cross laminated timber panels including the first extrusion attached to the first side and the second extrusion attached to the bottom side, and a fourth of the at least four cross aminated timber panels including the first extrusion attached to the second side and the second extrusion attached to the bottom side;
- installing the first of the at least four cross laminated timber panels;
- installing the second of the at least four cross laminated timber panels adjacent to the first of the at least four cross laminated timber panels by connecting the first extrusion of the second of the at least four cross laminated timber panels mating with the first extrusion of the first of the at least four cross laminated timber panels;
- installing the third of the at least four cross laminated timber panels on the first of the at least four cross laminated timber panels by connecting the second extrusion of the third of the at least four cross laminated timber panels with the second extrusion of the first of the at least four cross laminated timber panels and inserting the T-flange of the first of the at least four cross laminated timber panels into the notch of the third of the at least four cross laminated timber panels; and
- installing the fourth of the at least four cross laminated timber panels on the second of the at least four cross laminated timber panels by connecting the second extrusion of the fourth of the at least four cross laminated timber panels with the second extrusion of the second of the at least four cross laminated timber panels, inserting the T-flange of the second of the at least four cross laminated timber panels into the notch of the fourth of the at least four cross laminated timber panels, and connecting the first extrusion of the fourth of the at least four cross laminated timber panels;
- installing a fourth splice plate in the first extrusion of the third of the at least four cross laminated timber panels prior to installing the fourth of the at least four cross laminated timber panels.
Type: Application
Filed: Feb 1, 2022
Publication Date: Aug 11, 2022
Applicant: Mercer Mass Timber LLC (Vancouver)
Inventors: Mark Mathey (Seattle, WA), Jeremy Thomas DeWitt (Redmomd, WA), Ondrei Stefan Poliak (Cheney, WA), David P. Markman (Oakland, CA), Daniel Delisle (Tousand Oaks, CA)
Application Number: 17/590,055