MOTION SYSTEM

This invention relates to a three degree of freedom motion generator for moving a payload above the surface, the motion generator comprising a rotatable platform arranged for rotation on a circular guide above the surface, at least three linear guides extending ray-wise above the surface from a centre, each linear guide having a linear guide carriage moveable thereon, a peripheral guide carriage pivotally mounted on each linear guide carriage about the periphery of the rotatable platform, and a plurality of actuators, whereby at least one actuator may be operated to exert a force between a peripheral guide carriage on the circular guide and the rotatable platform. Other aspects include a motion system, and vehicle driving simulators including such a motion generator.

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Description
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a National Stage Application, filed under 35 U.S.C. § 371, of International Application No. PCT/EP2020/025273, filed Jun. 11, 2020, which international application claims priority to and the benefit of United Kingdom Application No. 1908351.8, filed Jun. 11, 2019; the contents of both of which as are hereby incorporated by reference in their entireties.

BACKGROUND Related Field

This invention relates to the field of motion systems. In particular, though not exclusively, the invention relates to motion generators, and to motion systems including such motion generators such as vehicle driving simulators, and to methods of using motion generators and motion systems, as well as to methods of their production.

Description of Related Art

A motion generator is a device capable of applying movements, forces and accelerations to a payload in one or more directions of degrees of freedom. The payload can be, for example, a human undergoing a simulated experience in a motion simulator. Alternatively, the payload may also be a further motion generator which is said to be in series with the first. One example of a primary motion generator having a payload comprising a further motion generator is given in EP2810268A which discloses a three degree of freedom motion generator in series with a six degrees of freedom motion generator which can sustain large movements in the horizontal plane using the primary motion generator, whilst simultaneously achieving the maximum vertical travel of the secondary motion generator. Motion generators are used in motion systems. Motion systems comprise at least one motion generator and at least one control system for controlling the motion generator. Motion generators and motion systems are used in a variety of applications, including motion simulation (for example, flight simulators, driving simulators), robotics, 3D printing, vibration and seismic simulation. The most common type of motion generator currently used in motion simulation is the Stewart platform (or“hexapod”). This is a type of parallel robot that has six actuators, attached in pairs to three configurations on the baseplate of a platform and crossing over to three mounting points on a top plate. Devices or payloads such as a human user placed on the top plate, usually in some form of cockpit, chassis driver area, or model vehicle, can be moved in the six degrees of freedom in which it is possible for a freely-suspended body to move, i.e. the three linear movements x, y, z (lateral, longitudinal and vertical), and the three rotations (pitch, roll and yaw). A motion simulator is a mechanism that can create, for an occupant, the effects or feelings of being in a moving vehicle. Motion simulators are used, professionally, for training drivers and pilots in the form of driving simulators and flight simulators respectively. They also are used, industrially, in the creation, design, and testing of the vehicles themselves. Professional motion simulators used for driving and flying simulators typically synchronise a visual display—provided for example by a projection system and associated display screens and audio signals with the movement of a carriage (or chassis) occupied by the driver or pilot in order to provide a better sensation of the effect of moving. The advent of virtual reality (VR) head-mounted displays (HMDs) makes the aspect of an immersive simulation less costly with current motion systems and has the ability to deliver virtual reality applications to leisure uses such as in passive amusement park or arcade driving, riding-first-person, or flying rides and in active gaming, where one or more players has some control over the driving, riding, flying or first-person game experience. The type of hexapod-based motion systems typically used for motion simulation for human participants typically have a relatively low bandwidth of up to about 20 Hz. This means that they can create oscillatory movements and vibrations of a consistent amplitude, with a frequency of up to 20 times per second, beyond which the amplitude of the movements reduces as the frequency increases. This is sufficient for replicating most car suspension movements, but it does not transmit the frequency content associated with vibrations from the car engine, tyre vibrations, road noise, and the sharp-edged kerbs on racetracks. A low bandwidth also means the signals are delayed, meaning that the driver cannot respond as quickly. One example of a hexapod-based driving simulator is known from WO2014/1 14409.

Current motion simulation systems, especially those intended for high-end use such as in military and commercial flight instruction and training applications, are typically very large, heavy, complex, and very expensive. Their complexity necessitates extensive programming and maintenance, further extending the cost to users. Dedicated vehicle driving simulator motion systems have been developed by the likes of McLaren/MTS Williams/AIM and Ansible, but these tend to be extremely mechanically complex, and therefore expensive, featuring precision machined custom components and often expensive linear motors. These dedicated vehicle driving simulator motion systems are more responsive than hexapods when moving in some directions but are still limited in others. The use of ball screws in such systems is disadvantageous in that, whilst good at establishing position, they inhibit force transfer and can only achieve a lower bandwidth. This results in a less natural experience for a human user.

A further disadvantage of hexapod-based motion generators is that they lack an ability to rotate about a vertical axis beyond about 25° in either direction of rotation from a nominal position. One attempt at providing more rotation about a vertical axis is disclosed in EP3344352A, in which a motion generator having a carriage with cables operated by respective cable drives wound round the carriage in alternate directions whereby the carriage can rotate through at least 90° by operation of the cable drives. One attempt at introducing rotation into a hexapod-based system is disclosed in US2005/0042578 in which a vehicle chassis is mounted on a rotary plate above a Stewart platform. However, the apparatus is not compact in the vertical direction, which may necessitate a bigger room for installation, and the length and nature of the actuators inhibit precise control. In the apparatus disclosed in US2015/004567, which is intended to be more compact than previous designs of motion generators, rotation of a mobile platform is limited to relatively small degrees of yaw.

An object of the present invention is to provide an improved motion generator, and improved motion systems incorporating such motion generators, having improved yaw characteristics.

BRIEF SUMMARY

According to one aspect of the invention there is provided a motion generator for moving a payload above the surface in three degrees of freedom, the motion generator comprising a rotatable platform arranged for rotation on a circular guide above the surface, at least three linear guides extending ray-wise above the surface from a centre, each linear guide having a linear guide carriage movable thereon, a peripheral guide carriage mounted for rotation on each linear guide carriage adjacent the periphery of the rotatable platform, and a plurality of actuators, in which at least one actuator may be operated to exert a force between a peripheral guide carriage and the rotatable platform whereby the platform may be rotated, and/or translated above the surface.

Such a 3DOF (i.e. movements in the X and Y directions, and yaw) motion generator may be advantageous, especially in vehicle driving and flying simulation applications, in that it may be able to rotate the platform through 360° or more. The motion generator may be further advantageous in that it may have good levels of excursion i.e. the platform may be caused to move one or more metres in a horizontal direction (i.e. translate) with respect to the surface. Such a combination of high levels of platform rotation and excursion are highly advantageous in a motion generator for vehicle driving simulation applications. Furthermore, the motion generator of the invention may be advantageously compact in height.

The linear guides may typically be mounted on the surface, and the circular guide may be on the rotatable platform. The linear guide carriages may be driven to move on the linear guides by, actuators, in order to translate the linear guide carriages along the linear guides. At least one of these actuators may comprise a linear motor, as they permit high levels of movement control, although the skilled addressee will appreciate that other actuators may be used. Preferably, each of the actuators comprises a linear motor.

The peripheral guide carriages may be arranged at least partly below the platform. At least a portion of the peripheral guide carriages may extend about an outer edge of the platform. The peripheral guide carriages are mounted for rotation on the peripheral guide carriages and may be, for example, pivotally mounted thereon. In one embodiment, one of the peripheral guide carriages and the rotatable platform includes at least one linear motor coil which interacts with a

corresponding linear motor magnet way on the other of the peripheral guide carriages and the rotatable platform to rotate the platform. In a preferred embodiment, the peripheral guide carriage comprises the linear motor coil and the rotatable platform comprises or supports the corresponding linear motor magnet way. In order to enhance operation, the or each linear motor magnet way may be curved. The or each linear motor coil may be correspondingly curved.

In another embodiment, at least one actuator for rotating and/or for translating the platform comprises a belt drive. For example, a suitable belt drive may be an omega belt drive. The belt, which may be toothed or flat, may extend about or at the periphery of the platform.

In another embodiment, at least one actuator for rotating the platform comprises a gear ilich drives a correspondingly toothed rim on or fast with the platform to rotate the platform. The rim may be arranged at or about the periphery of the platform.

In operation, movement of two adjacent linear guide carriages along their respective linear guides towards the centre may move the rotatable platform above the surface along or in the direction of another linear guide, that is to say generally along the longitudinal axis of the linear guide, away from the centre. Conversely, movement of two adjacent linear guide carriages along their respective linear guides away from the centre moves the rotatable platform above the surface along or in the direction of another linear guide towards the centre.

As noted above, the rotatable platform may rotate up to 360° or by more than 360° providing very, useful levels of yaw, for example for vehicle driving simulation. In this connection, the payload of the motion generator may be a vehicle chassis or cockpit or model thereof. In the context of the present invention, the payload of the primary motion generator is typically greater than 80 kg. The primary payload may include a human user, or vehicle or model of all or part of a vehicle. Thus, the payload may typically be more than about 80 kg, or more than about 250 kg, or more than about 500 kg, or more than about 2 tonnes (for example in the form of a full vehicle chassis).

According to another aspect of the invention there is provided a motion system comprising a motion generator according to the invention, and a control system arranged to control operation of the motion generator.

According to another aspect of the invention there is provided a combination comprising a first (or primary) motion generator or motion system according to the invention together with a second (or secondary) motion generator including a second motion generator platform for supporting a payload, the secondary motion generator being mounted on the rotatable platform of the first motion generator or motion system. The secondary motion generator may be a 3, 4, 5, or 6° of freedom motion generator. Such a combination is advantageous in that the primary motion generator gives significant levels of excursion with high precision and the secondary motion generator provides motion for the payload of the secondary in additional or all degrees of freedom.

According to another aspect of the invention there is provided a vehicle driving simulator including a motion generator according to the invention or a motion system according to the invention, or a combination of motion generators according to the invention, a vehicle body element such as a chassis, or indeed full body, and including at least one environment simulation means selected from visual projection or display means, and audio means. Preferably, the projector and/or display means extends completely around the rotatable platform. In one embodiment, the projection and/or display means is mounted on or about the rotatable platform. Where the projection and/or display means is mounted on the rotatable platform it may move with the platform.

According to a further aspect of the invention, there is provided a method of producing a motion generator according to the invention, the method comprising providing a rotatable platform which can be arranged for rotation on a circular guide above an operational surface, arranging at least three linear guides to extend ray-wise above the surface from centre, providing each linear guide with a linear guide carriage movable thereon, mounting a peripheral guide carriage for pivota.ble movement on each linear guide carriage at or about the periphery of the platform, and providing a plurality of actuators, whereby, in use, each actuator may be operated to exert a force between a peripheral guide carriage on the circular guide and the rotatable platform.

BRIEF DESCRIPTION OF THE FIGURES

Motion generators, motion systems and vehicle driving simulators in accordance with the invention will now be described, by way of example only, with reference to the accompanying drawings, FIGS. 1 to 24, in which:

FIG. 1 is a perspective view from above on one side of a motion generator in accordance with the invention;

FIG. 2 is a detail view showing a portion of the motion generator of FIG. 1;

FIG. 3 is a vertical cross-sectional view of another portion of the motion generator of FIG. 1;

FIG. 4 is a schematic perspective view of the motion generator in accordance with the invention in a nominal or normal condition;

FIG. 5 is a schematic perspective view of the motion generator of FIG. 4 in a surge rearward configuration condition;

FIG. 6 is a schematic perspective view of the motion generator of FIG. 4 in a surge forward condition;

FIG. 7 is a schematic perspective view of the motion generator of FIG. 4 in a sway rightward condition;

FIG. 8 is a schematic perspective view of the motion generator of FIG. 4 in a sway leftward condition;

FIG. 9 is a schematic perspective view of the motion generator of FIG. 4 in a yaw anticlockwise (as viewed from above) condition;

FIG. 10 is a schematic perspective view from above of the motion generator of FIG. 4 in a yaw clockwise condition;

FIG. 11 is a schematic perspective view of the motion generator of FIG. 4 in an extreme yaw condition;

FIG. 12 is a schematic perspective view of the motion generator of FIG. 4 in a combined surge rearward and sway rightward condition;

FIG. 13 is a schematic perspective view of the motion generator of FIG. 4 in a combined surge rearward and yaw anticlockwise condition;

FIG. 14 is a schematic perspective view of a motion generator in accordance with a different embodiment of the invention;

FIG. 15 is a detailed view of a detailed view of a portion of the motion generator of FIG. 14;

FIG. 16 is a plan view of the motion generator of FIG. 14 in accordance with the invention;

FIG. 17 is a perspective view from above and one side of another motion generator in accordance with the invention;

FIG. 18 is a perspective view from below and one side of the motion generator of FIG. 17;

FIG. 19 is a plan view of the motion generator of FIG. 17 in a surge forward condition;

FIG. 20 is a plan view of the motion generator of FIG. 17 in a sway right condition;

FIG. 21 is a plan view of the motion generator of FIG. 17 with the chassis in a sway right, and yaw right condition;

FIG. 22 is a plan view of the motion generator of FIG. 17 with the chassis in a sway left, and extreme yaw condition;

FIG. 23 is a schematic view of a co system for use with a motion generator in accordance with the invention; and

FIG. 24 is a schematic view of a vehicle driving simulator in accordance with the invention.

DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS

Motion Generator

FIGS. 1-3 show a motion generator 10 in accordance with the invention. The motion generator 10 comprises a rotatable circular platform 12 which is arranged to rotate above a surface 13 (identified in FIG. 3). The motion generator 10 further comprises three actuator assemblies, 2, and 3, which extend ray-wise from a centre. The actuator assemblies 1, 2, 3, each comprises a linear guide actuator in the form of a linear motor 101, 201, and 301 respectively. Furthermore, the actuator assemblies 1, 2, 3 each comprise a linear guide carriage 102, 202, and 302 which are driven by the linear motor 101, 201, and 301 respectively on associated linear guides 103, 203, and 303 which extend ray-wise from the centre. It will be appreciated by the skilled addressee that in the context of the present invention, the “centre” does not refer to an exact central point, and the linear guides may be offset from a central point. Therefore, the term “centre” is used in a more general sense than for example the term “point”. A peripheral guide carriage (104, 204, and 304) is mounted on the associated one of the linear guide carriages 102, 202, and 302. The peripheral guide carriages 104, 204, and 304 are pivotally mounted on the respective linear guide carriages 102, 202; and 302 and support the periphery of the rotatable platform 12. As shown in more detail in FIG. 3, peripheral guide carriage 103 supports the periphery of rotatable platform 12. Guide rails 14 and 16 are disposed around the periphery of upper and lower surfaces of the rotatable platform 12. The circular guide rails 14, 16 are arranged to travel within peripheral guide carriage trucks 18, 20 respectively. As shown in FIG. 3, the peripheral guide carriage 103 is mounted for pivotal movement by spherical beating 22 on the linear carriage truck 102 which is, in turn, mounted for sliding movement on the linear guide 103 and driven by linear motor 101. The peripheral guide carriage also supports a curved circular linear coil 24. A correspondingly shaped circular linear motor magnet way 26 is arranged around the periphery of the rotatable platform 12.

In use under the control of a control system (for example as described above in relation to FIG. 23) the linear motor including coil 24 and magnet way 26 imparts a tangential force on the rotatable platform 12 in a chosen direction of rotation. Whilst only peripheral guide carriage 104 has been described in detail above, the other actuator assemblies 2, and 3; linear motors 201, and 301; linear guide carriages 202, 302; and peripheral guide carriages 204, 304 are similarly arranged so that the linear motors provided by peripheral guide carriages 104, 204; and 304 together can be operated together to rotate the platform 12 into different rotational positions about a vertical axis with great precision. The platform 12 may rotate about the vertical axis through up to or more than 360°. In order to facilitate rotation through more than 360°; special electrical connections may be used. For example, one or more slip rings might be used to maintain electrical continuity between the actuators and a control system. Additionally, or alternatively, the linear guide carriages 102, 202, and 302 can be moved by the corresponding linear motors 101, 201, and 301 along the corresponding linear guides 103, 203, and 303, to translate the rotatable platform 12 in to different horizontal positions along a plane parallel with the surface 13. The motion generator 10 described above demonstrates good levels of excursion which is useful; for example; in vehicle driving simulation. For example, platform 12 may move 2 metres in any horizontal direction from the centre.

The movement of the linear guide carriages and peripheral guide carriages of the motion generator in accordance with the invention are described in more detail below.

Motion Generator

A motion generator 400 in accordance with another embodiment of the invention is shown in FIGS. 14,15, and 16. In this embodiment, the curved linear motors of the FIG. 1-13 embodiment are replaced by an omega belt drives which engage a peripheral toothed belt arranged around a rotatable platform. Suitable omega belt drives are produced, for example, by Bosch Rexroth AG, and may be more economical than linear motors. In more detail, motion generator 400 comprises a rotatable platform 412 which supports a chassis 430. The rotatable platform 412 is supported for rotation about a vertical axis above surface 413 by peripheral guide carriages 41 PGC, 42PGG, 43PGC and 44PGC on associated linear guide carriages 41 LGC, 42LGC, 43LGC and 44LGC which are arranged to move along associated linear guide rails 41 LG, 42LG, 43LG and 44LG driven by linear motors (not shown). The peripheral guide carriages 41 PGC, 42PGG, 43PGC and 44PGC support omega belt drives 41 BD, 42BD, 43BD, and 44BD which engage a toothed belt 414 disposed around the periphery of the rotatable platform 412 and can be driven to rotate the platform 412 in either direction. The omega belt drives 41 BD, 42BD, 43BD, and 44BD and toothed belt 414 are shown in more detail in FIG. 15. The actuators (the omega belt drives, and the linear motors) are operated under the control of a control system (for example as described in relation to FIG. 23). The rotatable platform 412 can be rotated with great precision through many orientations including extreme yaw angles (i.e. 360° or greater). Furthermore, the rotatable platform 412 can be displaced horizontally (translated) above surface 413 by coordinated operation of adjacent linear guide carriages 41 LGC, 42LGC, 43LGC, and 44LGC to push the rotatable platform. For example, FIG. 16 shows the motion generator 400 in a combined sway left and 100-degree left yaw condition. This embodiment also features good excursion levels for a motion generator of its size. Specifically, the moving part (i.e. platform 412) may have a diameter of 3 metres, but it may move by in excess of 1 metre in any horizontal direction. It will be appreciated that the peripheral toothed belt 414 may be replaced by a flat belt which is driven by suitable drives.

Motion Generator

In a further embodiment of a motion generator in accordance with the invention, the omega belt drive actuators described in relation to the motion generator described in FIG. 14-17 are replaced by rotary actuators, each rotary actuator driving a gear which engages a toothed rim arranged around the periphery of the platform. This embodiment has similar advantages to the FIG. 14-17 embodiment.

Combination of Motion Generators

A combination comprising a primary motion generator 600 (which is a motion generator in accordance with the invention) in series with a further motion generator, to form a combination is shown in FIGS. 17-22. The motion generator 600, which is mounted on surface 60, comprises a rotatable platform 602 has four actuator assemblies 604, 606, 608, and 610 which each extend outwardly at right angles from an adjacent actuator assembly from a centre 6. Each actuator assembly comprises a linear guide 604LG, 606LG, 608LG, and 610LG respectively; a driveable linear guide carriage 604GC, 606GC, 608GC, and 610GC respectively arranged for movement along the associated linear guide; and a linear motor 604LM, 606LM, 608LM, and 610LM respectively. The platform is arranged for rotation about a vertical axis being supported by the rollers on the upper surface of linear motors 604LM, 606LM, 608LM, and 610LM which engage with rails 612, 614 of a circular track at the base of the platform. As with other motion generators the invention, the platform 602 may rotate about the vertical axis through more than 360°. For example, one or more slip rings might be used to maintain electrical continuity between the actuators and a control system. A circular magnet way 615 is also arranged at the base of the platform 602 between rails 612,614. A chassis 616 is supported above the platform 602 on straits 618,619, 620 (obscured) 621, 622, and 623. The struts are provided by another motion generator 630 (which is not shown or described in detail) which is mounted on the platform 602 of motion generator 600, as a secondary motion generator) and which provides 6 degrees of freedom movement for the chassis 616.

In use, the platform 602 is rotated with great precision about a vertical axis through operation of some or all of the linear motors 604LM, 606LM, 608LM, and 61 OLM respectively under the control of a control system (for example as described in relation to FIG. 23) interacting with the magnet way 615. The platform can also be moved in X and Y directions, again with great precision, from the neutral or nominal condition shown in FIG. 17 or 18 by movement of the linear guide carriages 604GC, 606GC, 608GC, and 610GC along their respective linear guides. For example, FIG. 19 shows the platform 602 in a surge forward condition. FIG. 20 shows the platform 602 in a sway right condition.

The motion generator 600 described above demonstrates good levels of excursion which is useful, for example, in vehicle driving simulation. For example, platform 602 may move 2 metres in any, horizontal direction from the centre. Furthermore, the secondary motion platform provides additional motion. It will be noted that only a limited number of conditions is described above. It will be appreciated by the skilled addressee that the primary 600 and secondary motion generators 630 may be operated independently or in combination to move chassis 616 into many more conditions such as those described above and below and including, but not exclusively surge rearward, sway right, heave down, roll left side down, pitch nose up and yaw nose right. For example, FIG. 21 shows the platform 602 in a combined surge right and yaw right condition. Furthermore, it will also be appreciated by the skilled addressee that the primary 600 and secondary 630 motion generators may be operated to move the chassis 616 into multiple combinations of such conditions.

Control System

FIG. 2.3 shows a control system 701 for use in controlling operation of a motion generator in accordance with the invention. In relation to FIG. 23, the motion generator is referred to as 702, but the control system 701 is applicable to the other motion generators, motion systems, and motion simulators described herein. The control system 701 comprises a motion controller 704 which executes a computer program, preferably in a deterministic or real time manner, and which takes motion demand inputs 705 from a demand generator such as a simulation environment 703 or a set point generator 706. The motion controller computes the positions, accelerations and/or forces 707 required to be produced at each actuator 709 to in order to generate the demanded motion profile 705. The control system 701 also comprises servo drives 708 which provide precisely controlled electrical currents 710 to drive the actuators 709. In operation, the motion controller sends to each servo drive 708 a demanded position or force 707. The actuator 709 has a motion measurement device 711, such as an encoder, which provides motion feedback 712 to the motion controller, optionally via the servo drive. The motion controller compares the demanded motion profile 705 to the one measured 712 and updates the actuator demand 707 accordingly. FIG. 23 also shows the control system with a simulation environment 703, such as a driving simulation in which the physics of a simulated vehicle and its environment, such as a racetrack or city roads, are computed. In this embodiment the control system 701 receives motion demands from the simulation environment 703, which represent the motion of a virtual vehicle. The computer program determines the motion of the vehicle in a virtual world 714, then applies a motion cueing algorithm 713 {MCA, also known as washout filters) to transform the simulated vehicle motions into those that can be represented by the motion generator. These calculated motions are then provided to the control system as motion demands 705. The MCA 713 could be part of the simulation environment 703 or the control system 701 or separate to both. The simulation environment 703 may receive inputs signals 715 from control devices 718 such as steering, throttle or brake inputs, which an operator, i.e. a human user such as a driver, passenger or pilot uses to control the virtual vehicle in the simulation environment. The operator would likely, be a passenger on the motion generator 702. These inputs 715 may be passed back to the simulation environment via the control system or directly. The simulation environment is also likely to produce an output on a visual display 717 for the driver, passenger, or other user or operator. The simulation environment may also require additional data 718 from the control system, such as relating to the position of the motion generator, or control device inputs signals.

Method of Operating a Motion Generator/Motion System

The motion generators described above can be combined with a control system (for example, as described in relation to FIG. 23) to produce a motion system. The motion generators can be controlled by the control system to move into the conditions shown by way of example in FIGS. 4-11. In the motion system arrangement shown in FIGS. 4 to 11, a motor racing vehicle chassis 30 is mounted on the rotatable platform 12 of a motion generator 10 in accordance with the invention The motion generator may be any motion generator in accordance with the invention, or all or part of a combination of motion generators in accordance with the invention.

Nominal

In FIG. 4, the motion generator platform 12 is shown in a nominal or neutral condition with the chassis pointing in direction X. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Linear guide respect to Platform Actuator carriage (top down view) Platform 1 102- Neutral 104 - Neutral Neutral 2 202 - Neutral 204 - Neutral Neutral 3 302 - Neutral 304 - Neutral Neutral

Surge Rearward

In FIG. 5, the motion generator platform is shown in a surge rearward condition. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Linear guide respect to Platform Actuator carriage (top down view) Platform 1 102- Outward 104 - clockwise Neutral 2 202 - Outward 204 - Anticlockwise Neutral 3 302 - Inward 304 - Neutral Neutral

Surge Forward

In FIG. 6, the motion generator platform is shown in a surge forward condition. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Linear guide respect to Platform Actuator carriage (top down view) Platform 1 102- Inward 104 - Anticlockwise Neutral 2 202 - Inward 204 - Anticlockwise Neutral 3 302 - Outward 304 - Neutral Neutral

Sway Rightward

In FIG. 7, the motion generator platform is shown in a sway rightward condition. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Linear guide respect to Platform Actuator carriage (top down view) Platform 1 102- Inward 104 -clockwise Neutral 2 202 - Outward 204 -clockwise Neutral 3 302 - Inward 304 - Anticlockwise Neutral

Sway Leftward

In FIG. 8, the motion generator platform is shown in a sway leftward condition. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Linear guide respect to Platform Actuator carriage (top down view) Wheel 1 102- Outward 104 -Anticlockwise Neutral 2 202 - Inward 204 -Anticlockwise Neutral 3 302 - Inward 304 - clockwise Neutral

Yaw Anticlockwise

In FIG. 9, the motion generator platform is shown in a yaw anticlockwise (or to the left—either as viewed from above) condition. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Platform Linear guide respect to Platform (as viewed Actuator carriage (top down view) from above) 1 102- Neutral 104 -Neutral Anticlockwise 2 202 - Neutral 204 -Neutral Anticlockwise 3 302 - Neutral 304 - Neutral Anticlockwise

Yaw Clockwise

In FIG. 10, the motion generator platform is shown in a yaw clockwise (or to the right—either as viewed from above) condition. The movement of each linear guide carriage 102, 202, 302 and associated peripheral guide carriage, 104, 204, 304, and the orientation of the rotatable platform 12 in this condition is as follows:

Peripheral guide carriage with Platform Linear guide respect to Platform (as viewed Actuator carriage (top down view) from above) 1 102- Neutral 104 -Neutral Clockwise 2 202 - Neutral 204 -Neutral Clockwise 3 302 - Neutral 304 - Neutral Clockwise

Extreme Yaw

In FIG. 11, the motion generator platform 12 is shown in a more extreme yaw clockwise or anticlockwise (as viewed from above) condition compared with the conditions shown in FIG. 9 or 10. As noted above the motion generator platform 12 of motion can be rotated through more than 360 degrees of rotation to move the payload of the motion generator—the chassis 30—into different orientations. The precise control of the rotation of the platform, the high levels of yaw for the payload, and its displacement in X and Y directions are advantageous features of the invention.

Vehicle Driving Simulator

A vehicle driving simulator 50 in accordance with the invention is shown in FIG. 24. The driving simulator 50 comprises a motion system 52 including a motion generator 53 in accordance with the invention (for example, as described above in relation to FIGS. 1 to 11, or in relation to FIGS. 17 to 22) which is mounted on a surface 54 in front of a projection system 56. The motion generator 53 is under the control of a control system 57. Images of a driving environment can be displayed to a user in chassis 58. An audio system 59 provides sound to the user replicating the sounds of a driving environment. Wrap around projection systems extending for 360 degrees around the periphery of the motion system 52 are also contemplated for a more immersive experience taking advantage of the extreme yaw performance of the motion system 52 of the invention resulting from the design of the motion generator 53. The projection and or display means may be mounted about the rotatable platform, preferably for movement linked to the platform. The motion generator 53 of the driving simulator 50 is operated under the command of a control system 57, generally as described above. It will be appreciated by the skilled addressee that the motion system 52 used in the vehicle driving simulator 50 is especially compact in the vertical direction. This better replicates the height of a vehicle being simulated, in comparison with other motion systems requiring ramps/bridges for a user to enter/exit the driving simulator. A user may enter the simulator through a building surface aperture between two of the linear guides.

Method of Producing a Motion Generator

Motion generators, motion systems, and vehicle driving simulators in accordance with the invention can be produced by conventional methods of construction and manufacture. Frequently off-the-shelf components may be used in their production.

Whilst the invention has been described in particular in relation to the use of motion generators in vehicle motion simulation applications, the skilled addressee will appreciate that the motion generators and motion systems of the invention will find other applications such as flying vehicle simulation and in particular simulating rotorcraft. The skilled addressee will also appreciate that numerous modifications and alterations can be made to the above embodiments, which are given by way of example only, without departing from the scope or spirit of the invention.

Claims

1. A motion generator for moving a payload in three degrees of freedom above the surface, the motion generator comprising a rotatable platform arranged for rotation on a circular guide above the surface, at least three linear guides extending ray-wise above the surface from a centre, each linear guide having a linear guide carriage moveable thereon, a peripheral guide carriage mounted for rotation on each linear guide carriage about the periphery of the rotatable platform, and a plurality of actuators, whereby at least one actuator may be operated to exert a force between a peripheral guide carriage and the rotatable platform to rotate the platform and in which the rotatable platform may also be translated above the surface by the operation of at least one actuator.

2. The motion generator according to claim 1, in which the rotatable platform may be simultaneously rotated and translated.

3. The motion generator according to claim 1, in which the linear guides are mounted on the surface.

4. The motion generator according to claim 1, in which the circular guide is on the rotatable platform.

5. The motion generator according to claim 1, in which the linear guide carriages can be driven to move on the linear guides by actuators.

6. The motion generator according to claim 1, in which either: at least one of the actuators comprises a linear motor; or all the actuators comprise a linear motor.

7. (canceled)

8. The motion generator according to claim 1, in which one of the peripheral guide carriages and the rotatable platform includes at least one linear motor coil which interacts with a corresponding linear motor magnet way on the other of the peripheral guide carriages and the rotatable platform to rotate the platform.

9. The motion generator according to claim 1, in which:

the peripheral guide carriage comprises the linear motor coil(s) and the rotatable platform comprises the corresponding linear motor magnet way, and
one or more of: the, or each, linear motor magnet way is curved, or the, or each, linear motor coil is curved.

10. (canceled)

11. (canceled)

12. The motion generator according to claim 1, in which:

at least one actuator comprises a belt drive, and
one or more of: the said at least one actuator is operable to rotate the rotatable platform, or the belt-drive is an omega belt drive.

13. (canceled)

14. (canceled)

15. The motion generator according to claim 1, in which at least one actuator comprises a gear which can drive a corresponding toothed rim on the platform to rotate the platform.

16. The motion generator according to claim 1, in which movement of two adjacent linear guide carriages along their respective linear guides towards the centre moves the rotatable platform above the surface away from the centre.

17. The motion generator according to claim 1, in which movement of two adjacent linear guide carriages along their respective linear guides away from the centre moves the rotatable platform above the surface towards the centre.

18. The motion generator according to claim 1, in which the rotatable platform can rotate by up to, or more than, 360 degrees.

19. The motion generator according to claim 1, in which the payload is a vehicle chassis or cockpit or model thereof.

20. A motion system comprising:

a motion generator according to claim 1, and
a control system arranged to control operation of the motion generator.

21. A combination comprising:

a first motion generator according to claim 1 as a primary motion generator/motion system, and
a secondary motion generator on the rotatable platform of the first motion generator.

22. A combination according to claim 21, in in which the secondary motion generator is a 3, 4, 5 or 6 degrees of freedom motion generator.

23. A vehicle driving simulator comprising:

a motion generator according to claim 1, and
at least one environment simulation means selected from visual projection or display means, and audio means.

24. A vehicle driving simulator according to claim 23, in which the projection or display means extends completely around the rotatable platform.

25. A vehicle driving simulator according to claim 23, in which the projection and or display means is mounted about the rotatable platform, preferably for movement linked to the platform.

26. A method of producing a motion generator according to claim 1, the method comprising:

providing a rotatable platform arranged for rotation on a circular guide above the surface,
arranging at least three linear guides to extend ray-wise above the surface from a common point,
providing each linear guide with a linear guide carriage moveable thereon, a peripheral guide carriage pivotally mounted on each linear guide carriage about the periphery of the platform, and a plurality of actuators,
whereby, in use, each actuator may be operated to exert a force between a peripheral guide carriage on the circular guide and the rotatable platform.
Patent History
Publication number: 20220254268
Type: Application
Filed: Jun 11, 2020
Publication Date: Aug 11, 2022
Inventors: Ashley William Hawker WARNE (Bristol), Matthew Peter BELL (Bristol), Daniel Charmbury WARD (Bristol), John Paul DEAN (Bristol)
Application Number: 17/617,201
Classifications
International Classification: G09B 9/05 (20060101);