ULTRASOUND SYSTEM FRONT-END CIRCUIT FOR A 128-ELEMENT ARRAY PROBE
Front-end circuitry for an ultrasound system comprises a beamformer FPGA integrated circuit, transmit ICs with both pulse transmitters and linear waveform transmitters and T/R switches, transmit control and receiver ICs, and analog-to-digital converter (ADC) ICs. Only the transmit ICs require high voltages, and the transmit/receive switches are integrated in the transmit ICs, isolating the receiver ICs from high voltages. The transmitters can be trimmed to adjust the pulse rise and fall rates, enabling the transmission of pulses with low harmonic frequency content and thus better harmonic images.
This application is a divisional application of U.S. Ser. No. 16/321,941, filed Jan. 30, 2019, which in turn is the U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/EP2017/069686, filed on Aug. 3, 2017, which claims the benefit of Provisional Application Ser. No. 62/370,841, filed Aug. 4, 2016. These applications are hereby incorporated by reference herein.
This invention relates to medical diagnostic ultrasound systems and, in particular, to front-end circuitry for ultrasound array probes with 128 or more transducer elements.
The front-end of an ultrasound system is that part of the system which communicates with an ultrasound probe, controlling the transmission of ultrasound from the probe transducer and receiving and initially processing the returning echo signals from the transducer. The front-end circuitry also controls related processing such as TGC amplification of the echo signals, digitization and at least some portion of the beamforming process. It is desirable that most of this circuitry be fabricated in integrated circuit (IC) form to reduce system size and weight and hopefully cost. But today's ultrasound systems use probes with multi-element array transducers to steer and focus beams electronically, eliminating mechanical parts in the probe. A conventional 1D (one dimensional) array size is 128 elements, although probes with 192 and 256 elements are in use, and 2D probes for 3D imaging have many thousands of transducer elements. For 2D array probes, microbeamformers are a necessity to enable use of an efficiently sized cable, although the front-end circuitry is still generally used for probe control and final beamformation.
It is also desirable for the front-end circuitry to provide a full range of capabilities, able to operate probes requiring pulse transmission and those using shaped waveform transmission, as well as those with multiline capability. It is further desirable that digitization be done prior to beamformation so that a digital beamformer can be used for all imaging applications. These requirements impose challenges for the number and layout of integrated circuit components, as they result in an increasing IC pin count needed to interconnect numerous integrated circuit components. These requirements would be lessened for probes with a fewer number of transducer elements and those that use multiplexing, but multiplexing generally reduces performance and so the need to efficiently operate a 128-element array probe is minimally a desired requirement. It is an object of the present invention to provide an integrated circuit front-end for an ultrasound system which provides premium performance for a 128-element array transducer probe with IC packages having a reduced pin count for efficient configuration, packaging and p.c. board layout, and with consideration of the various types of fabrication required for ICs of different voltages and capabilities.
In accordance with the principles of the present invention, front-end circuitry for an ultrasound system is described which comprises a beamformer FPGA integrated circuit, transmit ICs with both pulse transmitters and linear waveform transmitters, transmit control and receiver ICs, and analog-to-digital converter (ADC) ICs. Only the transmit ICs require high voltages, and the transmit/receive switches are integrated in the transmit ICs, isolating the receiver ICs from high voltages. The transmitters can be trimmed to adjust the pulse rise and fall rates, enabling the transmission of pulses with low harmonic frequency content and thus better harmonic images. Waveform data for both the linear and pulse transmitters is stored in the transmit control and receiver ICs, saving pins on the FPGA, which is the conventional source of this data. The ADCs couple digital echo data to the FPGA for beamforming over serial bus lines, saving additional FPGA pins over a conventional parallel data configuration. The inclusion of both pulse and linear waveform transmit capabilities in the transmit ICs enables the use of both types of transmitters in the formation of a multi-mode image, such as use of the pulse transmitters for Doppler beams and linear transmitters for B mode beams in the formation of a colorflow image.
In the drawings:
Referring first to
The echo signals which are beamformed by the FPGA 10 are produced by ADCs 18 and stored in DRAM memory. The FPGA then extracts the data from memory as needed and beamforms the data into digital coherent echo signals, which are then communicated to the ultrasound system backend for further processing and image formation. The DRAM memory may comprise separate memory ICs which are electrically coupled to the FPGA 10. Preferably, the DRAM memory is integral to the same IC package as the FPGA. Such an integrated IC devices can be fabricated as an electronic package in which multiple integrated circuits are packaged on a unifying substrate, facilitating their use as a single component which includes the functionality and capability of multiple integrated circuit devices in a much smaller volume. Another packaging approach is to vertically stack the FPGA chip and the memory chip(s) on a p.c. board, which minimizes the packaging size (i.e., the length and width) and the footprint occupied by the chips on the circuit board. This approach, while achieving the objective of board size reduction, will not achieve one of the objects of the present invention, which is to reduce the number of pins required for the IC package, as external package pins will still be needed for the data bus, clock signal, and control lines (e.g., address lines) between the FPGA and memory ICs. A preferred implementation of the present invention is to package both the FPGA device and DRAM chips in the same IC package so that the connections between them can be made internal to the package, reducing and freeing up external pins on the FPGA package for other uses, such as connections to other ICs of the front-end.
In response to the commands for a particular transmit-receive imaging sequence, the FPGA communicates transmit and receive control data (TxRx Control Data) to transmit control and receiver ICs 16. In a preferred implementation for a 128-element transducer array, each transmit control and receiver IC 16 receives control data for operation of thirty-two elements of the transducer array. Thus, four transmit control and receiver ICs 16 are required for operation of a 128-element array. Each transmit control and receiver IC 16 responds by producing the transmit data for thirty-two elements of the array. Each IC 16 also comprises thirty-two receive signal paths including preamplifiers and TCG control for the same thirty-two elements. The transmit control and receiver ICs produce both pulse control signals and linear waveform signals for each transducer element. The transmit control and receiver ICs output a linear waveform signal for a linear transmitter and transmit control data for a pulser for each transducer element which is coupled to linear and pulser transmitter ICs 14. Also coupled to the linear and pulser transmitter ICs are control signals to control transmitter parameters such as transmitter gain and enable signals. Signal lines are also connected between the transmit control and receiver ICs 16 and the linear and pulser transmitter ICs 14 to couple received echo signals back to the TGC controlled preamplifiers of the receive signal path in the ICs 16.
In a preferred implementation each linear and pulser transmitter IC 14 comprises a pulser and linear transmitter and a transmit/receive (T/R) switch for two transducer elements 12. Thus, sixty-four linear and pulser transmitter ICs 14 are needed for a 128-element transducer array. During the receive portion of a transmit-receive cycle the T/R switches are closed to couple received signals back to the receive signal paths of the transmit control and receiver ICs. During the transmit portion of a transmit-receive cycle the T/R switches are opened to isolate the receive signal path from transmit high voltages. Thus, high voltages are needed only for the linear and pulser transmitter ICs 14, and the transmit control and receiver ICs are entirely low voltage ICs as they are completely isolated from the high voltages of transmission and have no high voltage requirement.
Echo signals received from the linear and pulser transmitter ICs 14 are amplified with TGC gain control by preamplifiers in the receive signal paths of the transmit control and receiver ICs 16 and coupled to ADC ICs 18. In a preferred implementation for a 128-element transducer array, each ADC IC 18 comprises eight ADCs for the echo signals received from eight elements of the array. Thus, each transmit control and receiver IC 16 is coupled to four ADC ICs 18. The digitized echo signals of eight transducer elements are coupled back to the FPGA 10 from each ADC IC 18 by time multiplexing over a serial receive data line (Serial Rx Data), where the digitized echo signal data is stored in the DRAM memory for use by the FPGA in beamformation. By use of serial data lines instead of parallel data lines, the number of pins required on the FPGA IC is reduced, and by time multiplexing the digitized echo signals of eight ADCs onto the same serial data line for each ADC IC, the number of pins required on the FPGA is further reduced; only sixteen serial data lines are required for the preferred implementation for a 128-element array. In the preferred implementation each serial data line is implemented as a differential pair of conductors operating in accordance with the JESD204B serial data bus format.
A T/R switch 60 is also integrated on IC 14 for each transducer element 12. The preferred T/R switch contains one single pole, single throw switch TRo in series with the receive signal path from transducer element 12 and another single pole, single throw switch TR1 shunting the signal path to ground. The switches are operated in complementary fashion by the TR control signal generated by the transmit control logic 58. During transmission, when either the high voltage pulser or the linear transmitter is driving the transducer element 12, the TR0 switch is open and the TR1 switch is closed to isolate the receive signal path of the transmit control and receiver IC 16 from high voltages. During echo reception, when the transmitters are disabled and echo signals are received by the transducer element 12, the TRo switch is closed and the TR1 switch is open to couple the received echo signals to the receive signal path by way of output line RcvOut.
The pulser 50 in a preferred implementation is commonly used for harmonic signal operation, in which harmonic frequency signals developed in the body either by tissue or contrast agents are stimulated by pulse transmission and received by the transducer array for imaging or other diagnosis. In order for the harmonic signals received by the transducer array to be as clean as possible, it is desirable that the transmitted pulses themselves contain as little high frequency content as possible, which would otherwise result in reception of signals in the harmonic frequency band which originate from the ultrasound system and not the body. To reduce harmonic frequency generation by the ultrasound system it is desirable for the transmitted pulses to be as symmetric as possible in their rise and fall times, their slew rates from one pulse level to another. Semiconductor processing, while precise for most applications, can nonetheless result in current and/or impedance differences between positive drive and negative drive MOSFETs 76, 78 of the complementary drive pulser configuration. If the positive drive transistor 76 is more conductive for a given drive signal than the negative drive transistor 78, for instance, transmit pulses will have a faster rise time (greater slew rate) at rising edges than the rate of decline at falling edges, for instance. The same effect can occur with falling edges. In accordance with a further aspect of the present invention, the drive transistors of the pulser 50 can be controllably trimmed to equalize the rise and fall characteristics of transmitted pulses. One way to do this is indicated at 72, which is to controllably change the size of a drive transistor. As indicated in the drawing, the drive transistors can be fabricated with parallel switchable channel paths between the source and drain electrodes of a MOSFET, and also for the gate electrode. As additional parallel semiconductor paths are switched in, the conductivity of the transistor is increased as the effective size of the transistor increases. When the size of the positive drive transistor 76 is increased, for instance, the rise time toward the positive voltage rail is increased, and when the size is reduced the rise time is slowed down. The sizes of the drive transistors can be controllably adjusted during manufacture or testing of the ultrasound system and test pulses applied and measured until symmetrically balanced pulses with minimal harmonic frequency content are produced. The slew rate characteristics could also be adjusted in the field, if desired. For instance, the electrical load of the transducer element seen by the pulser can also affect the rise and fall characteristics of applied drive pulses. A newly developed probe may have a transducer array which requires different trimming of the pulser transistors to achieve the best harmonic performance. When the new probe is connected to the system for a scanning procedure, data in the probe EPROM can be read by the FPGA and coupled to the linear and pulser transmitter IC 14 to reset the trimming of the pulser transistors for better harmonic performance by the new probe.
Another way to trim the pulser transistors for balanced slew rate performance is by controllable adjustment of the first stage transistors used to drive the high voltage MOSFETs. A complementary pair of power transistors such as MOSFETS 76 and 78 in
The receive signal path for echo signals received by a transducer element 12 and coupled by a T/R switch 60 is shown at the bottom of
A method for operating the front-end IC circuitry of the previous drawings for an ultrasound transmit-receive scanning sequence is illustrated in
IC, causing the transmission of the desired pulse or linear waveform by the transducer elements in step 110, and the resultant reception of echo signals. The echo signals are coupled through T/R switches 60 to the receive signal paths of the transmit control and receiver ICs 16, where TGC amplification is applied. The amplified echo signals are then applied to the ADC ICs, which convert them to digital signal samples in step 112. The digital echo signal samples are then sent to the FPGA 10 in step 114 over the serial data lines for beamformation in the FPGA.
The scanning sequence of
For B mode scanlines a sequence of digital waveform bytes is coupled to DACs 88 from the n-byte memories, which produce linearly varying waveforms for B mode transmission. The waveforms (DAC In) are applied at appropriate times to the inputs of the amplifiers 56 for the linear transmitters 54 of ICs 14, which drive the elements of the transducer array to transmit a B mode waveform beam in step 130. In response to the B mode beam, echoes are returned from structural (e.g., tissue) matter of the subject and received by the transducer elements 12. The received B mode echo signals are coupled by way of T/R switches 60 to the receive signal paths of the ICs 16 with the same or different TGC gain characteristic as was used for the Doppler echo signals. The amplified B mode echoes are coupled to the ADC ICs 18 (RcvOut P,N) where they are converted to digital B mode echo signal samples in step 132 and forwarded to the DRAM memory of FPGA 10 (Serial Rx Data) for temporary storage and beamformation.
Since it is desired to acquire the Doppler and B mode echo signals for a given scanline at essentially the same moment in time, the transmission of Doppler pulses and B mode waveforms and resultant echo reception is generally alternated across the array. Since Doppler processing requires an ensemble of echo signals acquired over time from each point in the image field, the number of Doppler pulses exceeds the number of B mode pulses, with multiple Doppler beams being transmitted at different times along each scanline direction. The timing and degree of Doppler and B mode interleave, indicated by the arrows on the right side of
An ultrasound system which utilizes the front-end ICs described above for the production of ultrasound images, including colorflow images, is shown in block diagram form in
The digital coherent echo signals resulting from beamformation are processed by a signal processor 142, which performs functions such as decimation, filtering, spatial or frequency compounding and quadrature detection for Doppler processing. The processed signals are applied to a B mode processor 144, where the B mode echo signals are amplitude detected and further processed for B mode image formation. The processed signals are also applied to a Doppler processor where ensembles of Doppler echo signals are processed to estimate the Doppler shift (frequency) of flow or motion at points in the image field. For a colorflow image the Doppler frequencies are used to look up color values in a color data table so that the Doppler-measured motion can be displayed in corresponding colors. The Doppler and B mode scanlines are coupled to an image processor 150, where they are combined by scan conversion into overlays for an image of the desired display format, e.g., sector, linear or 3D. The resultant B mode, colorflow, color Doppler, or other multi-mode image is displayed on an image display 40.
User control of the ultrasound system is effected through a user control 20. Signals resulting from user interaction with the user control are coupled to a system controller 160 which coordinates the overall control of the ultrasound system, such as commanding the front-end circuitry to acquire B mode and Doppler echo signals for a desired imaging scan sequence definition, and controlling the B mode processor, the Doppler processor, and the image processor of the backend to process and combine these echo signals into a displayed colorflow or other image.
It should be noted that the various embodiments described above and illustrated by the exemplary ultrasound system of
As used herein, the term “computer” or “module” or “processor” may include any processor-based or microprocessor-based system including systems using microcontrollers, reduced instruction set computers (RISC), ASICs, logic circuits, and any other circuit or processor capable of executing the functions described herein. The above examples are exemplary only, and are thus not intended to limit in any way the definition and/or meaning of these terms.
The computer or processor executes a set of instructions that are stored in one or more storage elements, in order to process input data. The storage elements may also store data or other information as desired or needed. The storage element may be in the form of an information source or a physical memory element within a processing machine.
The set of instructions of an ultrasound system may include various commands that instruct the computer or processor as a processing machine to perform specific operations such as the methods and processes of the various embodiments of the invention. The set of instructions may be in the form of a software program. The software may be in various forms such as system software or application software and which may be embodied as a tangible and non-transitory computer readable medium. Further, the software may be in the form of a collection of separate programs or modules, a program module within a larger program or a portion of a program module. The software also may include modular programming in the form of object-oriented programming. The processing of input data by the processing machine may be in response to operator commands, or in response to results of previous processing, or in response to a request made by another processing machine.
Furthermore, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. 112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function devoid of further structure.
Claims
1. An ultrasound system having a front-end circuit comprising:
- a high voltage transducer drive circuit comprising a complementary pair of high voltage transistors coupled in series between a positive high voltage supply and a negative high voltage supply; and
- a transistor size trimming circuit coupled to one of the high voltage transistors,
- wherein the transistor size trimming circuit operates to selectively adjust the size of one of the high voltage transistors.
2. The ultrasound system front-end circuit of claim 1, wherein the transistor size trimming circuit further comprises a plurality of controllable size selection switches coupled to an electrode of a high voltage transistor.
3. The ultrasound system front-end circuit of claim 2, further comprising a transistor size trimming circuit coupled to each of the high voltage transistors.
4. An ultrasound system having a front-end circuit comprising:
- a high voltage transducer drive circuit comprising a complementary pair of high voltage transistors coupled in series between a positive high voltage supply and a negative high voltage supply;
- a low voltage drive transistor coupled to an electrode of each of the high voltage transistors; and
- a transistor drive trimming circuit coupled to one of the low voltage drive transistors,
- wherein the transistor drive trimming circuit operates to selectively adjust a bias of one of the low voltage drive transistors.
5. The ultrasound system front-end circuit of claim 4, wherein the transistor drive trimming circuit further comprises a plurality of controllable bias selection switches coupled between a supply voltage and the low voltage drive transistor.
6. The ultrasound system front-end circuit of claim 5, further comprising a transistor drive trimming circuit coupled to each of the low voltage drive transistors.
Type: Application
Filed: Aug 9, 2022
Publication Date: Dec 1, 2022
Inventors: Steven Russell Freeman (Seattle, WA), Scott Owen Schweizer (Snohomish, WA), Timothy Savord (Lowell, WA), Jason Thanh Nguyen (Bothell, WA), Manfred Uwe Bartz (Snohomish, WA), Truong Nguyen (Redmond, WA)
Application Number: 17/883,775