Flexible and/or Deformable Mechanical Elements with Radiographic Markers
A flexible and/or deformable mechanical element may comprise one or more radiographic markers. The one or more radiographic markers may have a radiopacity greater than a radiopacity of a parent material forming a body of the mechanical element. A radiographic image of a portion of an assembly into which the mechanical element has been installed may include a representation of the one or more radiographic markers that indicates a condition of the mechanical element.
Flexible and/or deformable mechanical elements are used in many applications and may take various forms. Examples of flexible and/or deformable elements may include seals, gaskets, diaphragms, bladders, mechanical couplers, bellows, springs, burst diaphragms, etc. Such mechanical elements may be incorporated into assemblies in which those elements are not readily visible. If a problem occurs with such an installed mechanical element, it may be necessary to disassemble one or more mechanical components to access the mechanical element. Such disassembly may be time-consuming and may damage or disturb the mechanical element from its as-installed configuration. The damage or disturbance caused by disassembly may make troubleshooting a problem more difficult.
SUMMARYThis Summary is provided to introduce a selection of some concepts in a simplified form as a prelude to the Detailed Description. This Summary is not intended to identify key or essential features.
A flexible and/or deformable mechanical element may have one or more radiographic markers. One or more materials used to form the one or more radiographic markers may have radiopacity to X-rays (and/or other types of radiographic energy emissions) that is greater than radiopacity of a material from which a body of the mechanical element is formed. The one or more radiographic markers may be located on an outer surface the body of the mechanical element and/or may be embedded in that body. After the mechanical element is installed in an assembly, one or more radiographic images may be created of a portion of the assembly that includes the mechanical element. One or more of those images may include a representation of the radiographic marker(s) that indicates a condition of the as-installed mechanical element.
These and other features are described in more detail below.
Some features are shown by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar elements.
Flexible and/or deformable mechanical elements are often employed in assemblies where their flexibility or deformation performs a critical function of that assembly. Due to their inherent flexibility and weak structural character, they are often the source of problems in the operation of the assembly. To assess a condition of a flexible and/or deformable mechanical element, one or more radiographic markers may be applied to (and/or otherwise incorporated into) the mechanical element. After the mechanical element is installed in an assembly, one or more radiographic images may be created of a portion of the assembly that includes the installed mechanical element. Such images may reveal, without necessitating dismantling the assembly for purposes of inspection, information about a condition of the mechanical element as installed. Examples of flexible and/or deformable mechanical elements that may include one or more radiographic markers may include, without limitation, a seal (e.g., an O-ring or gasket), a drive belt, a diaphragm, a bladder, a mechanical coupler, a bellows, a spring, a burst disc/diaphragm, etc. Examples of conditions that may be indicated by a radiographic marker of such a mechanical element include, without limitation, twisting, extrusion, and/or other deformation, dislocation, improper installation, and/or other position-related conditions, cutting, severing, separation, wear, and/or other conditions associated with damage to a mechanical element, and/or other conditions.
As indicated above, a seal is an example of a flexible and/or deformable mechanical element. Seals are mechanical components that may be used to create a fluid-tight connection (or other interface) between other mechanical components. For example, a seal may be positioned between parts of a mechanical assembly to prevent a fluid (e.g., a gas, a liquid, or a gas/liquid mixture) from passing through an interface between those two parts. Seals may be used in static and/or dynamic applications. In a static application, a seal may be located between a component (e.g., a lid or cap of a container) that is fixedly attached to another component (e.g., a portion of a container in which an opening is formed), and which does not move relative to that other component after attachment. In a dynamic application, a seal may be located at an interface between two moving components (e.g., between a wall of a cylindrical cavity and a wall of a piston moving within that cavity).
Seals may take a variety of forms. A well-known type of seal is a type of gasket that is commonly referred to as an O-ring. Conventionally, an O-ring may be a closed loop formed from an elastomeric material and which may have a toroidal shape when the loop is not folded or otherwise deformed. In use, an O-ring may be positioned in a gland (e.g., a channel) formed in a surface of a first part. After that first part and a second part are assembled, the second part may push against and compress the O-ring, with the O-ring thereby filling one or more gaps between the first and second parts through which a fluid might otherwise pass.
O-rings and various uses for O-rings are well known. There are well-developed engineering design criteria for selecting sizes of O-rings, for fabricating O-ring glands, and for selection of O-ring material. For these and other reasons, O-rings are widely used in a variety of static and dynamic applications. However, there are problems associated with O-ring use. In some cases, for example, a portion of an installed O-ring may roll. During such rolling, a part of the O-ring body may be twisted in a poloidal direction (e.g., about an axis perpendicular to a cross-section of the O-ring, as further described below). Rolling may twist and/or compress a portion of an O-ring, which may affect the ability of that portion to form an effective fluid barrier. Rolling may, for example, occur in dynamic applications as a moving parts apply forces to opposite side surfaces of an O-ring.
Detecting rolling and other types of unwanted O-ring deformation may be difficult. After an O-ring is incorporated into assembled parts, it may not be visible. Disassembling the parts to inspect that O-ring may be time-consuming. In some cases, disassembly may even cause or allow a rolled O-ring to return to an unrolled condition, thereby making discovery of rolling more difficult.
Using a variety of known techniques, radiographic equipment may be used to inspect assembled parts to assess internal conditions that might otherwise not be visible from an external view of the assembled parts. Such equipment may often, though not exclusively, use x-rays. For example, digital radiographic inspection may comprise positioning an x-ray emitter on one side of a component and an x-ray sensor on an opposite side. X-rays from the emitter may pass through the component and be detected by pixels of the sensor. Because different materials within the component (and/or different thicknesses of components) may block and/or absorb different amounts of energy from x-rays, data from the pixels may be used to create an image that shows internal details of the component. Additional processes such a computed tomography scanning may be used to combine data from multiple images and/or slices to reveal further internal details.
However, radiographic inspection techniques may be unable to detect rolling and/or other deformations and/or damage to conventional O-rings that have been installed inside an assembled structure. Distinguishing a conventional O-ring from other parts in an x-ray image may be difficult. Even if that O-ring can be distinguished from other parts, it may be very difficult to determine if a portion of that O-ring is rolled, twisted, torn, extruded from a gland, or otherwise not in an intended condition. For similar reasons, it may be difficult to distinguish other types of flexible and/or deformable mechanical elements in radiographic images of assembled structures that incorporate those flexible and/or deformable mechanical elements.
To increase visibility of an O-ring or other mechanical element during a radiographic inspection, one or more radiographic markers may added to that mechanical element. The radiographic marker(s) may be formed from one or more materials that absorb x-rays at a higher rate than a parent material of a body of the mechanical element and/or at a higher rate than material(s) that form assembled components (e.g., a housing and/or surrounding hardware) of a structure that incorporates the mechanical element. This may allow the radiographic marker(s) to be visible in a radiographic image and may facilitate inspection of the mechanical element without disassembly of the structure. For convenience, the characteristic of a material to absorb or otherwise block passage of x-rays (or other radiation used for radiographic imaging) may be referred to as radiopacity. A material with a higher radiopacity will absorb (and/or block) more of such radiation than a material with a lower radiopacity. Radiopacities are known and/or calculable for a wide variety of materials.
Various faces of the seal 10 may be determined relative to the various perimeters. For example, a top face of the seal 10 may extend from the inner perimeter ip to the outer perimeter op and may comprise the top perimeter tp. A bottom face of the seal 10 may extend from the inner perimeter ip to the outer perimeter op and may comprise the bottom perimeter bp. An inner face of the seal 10, which may comprise inner portions of the top and bottom faces, may extend from the top perimeter tp to the bottom perimeter bp and may comprise the inner perimeter ip. An outer face of the seal 10, which may comprise outer portions of the top and bottom faces, may extend from the top perimeter tp to the bottom perimeter bp and may comprise the outer perimeter op.
As shown in
Any of various materials may be used to form the radiographic marker 13. Examples include, without limitation, particles and/or nanoparticles of one or more metals (e.g., titanium, tungsten, boron, gold, silver), metal oxides (e.g., titanium dioxide, bismuth oxide, zirconium oxide), and/or other materials (e.g., barium sulfate). The material or materials selected for use as the radiographic marker 13 may have radiopacities greater than a radiopacity of the parent material from which the cord 12 is formed. Those materials may also or alternatively be selected based on an intended end-use of the seal 10. In a version of the seal 10 intended for use in structures formed from materials with lower radiopacities (e.g., certain types of composites and/or plastics), for example, the material(s) selected for the radiographic marker 13 may have less radiopacity than may be the case for a version of the seal 10 intended for use in structures formed from materials with higher radiopacities (e.g., certain metals). Also or alternatively, materials with higher radiopacity (e.g., gold, titanium, silver) may be advantageous for use in very thin markers.
The cord 12 may be formed from any material used for conventional O-rings. Examples of such materials include, without limitation, polymers such as silicone, polytetrafluoroethylene (PTFE), synthetic rubber (e.g., a BUNA butadiene rubber, a BUNA-N nitrile rubber, a neoprene (polychloroprene) rubber, ethylene propylene diene monomer (EPDM), a VITON fluoroelastomer, a butyl rubber, chlorosulfonated polyethylene, epichlorohydrin rubber, ethylene propylene rubber, a perfluoroelastomer, polyisoprene, polysulfide rubber, styrene-butadiene rubber), a thermoplastic elastomer styrenic, a thermoplastic polyolefin (TPO) low-density polyethylene (LDPE) (and/or a TPO high-density polyethylene (HDPE), linear low-density polyethylene (LLDPE), and/or ultra low density polyethylene (ULDPE)), thermoplastic polyurethane (TPU), thermoplastic polyester, a thermoplastic etheresterelastomer, a thermoplastic polyimide, and/or other materials.
Rolling is merely one type of condition that may be detectable based on one or more radiographic markers associated with an O-ring or other seal. As another example, extrusion and/or other displacement of a seal from a gland (or other intended location) may be visible in a radiographic image as a displacement of a radiographic marker relative to one or more other identifiable elements in the image. Cutting, tearing, and/or other types of damage may also be detectable. For example, tearing or other damage may be visible in a radiographic image as an interruption of a radiographic marker that should be continuous.
The structure 20 is merely one type of structure into which seals having one or more radiographic markers may be incorporated. Such seals may be used in a wide variety of dynamic applications. Examples include, without limitation, applications in which a seal is used in an interface associated with a rotating element, applications in which a seal is used in an interface associated with an element having combined rotation and translation, applications in which a seal may undergo repeated compression and release (e.g., a seal around an edge of a hatch), and/or applications in which a seal may be exposed to other dynamic conditions. Seals having one or more radiographic markers may also or alternatively be used in static applications. Elements of a structure that hold, contact, or otherwise interact with a seal having one or more radiographic markers need not be cylindrical or circular, and may have other shapes.
An O-ring or other seal may comprise multiple radiographic markers and/or radiographic markers in various patterns.
As shown in
Radiographic markers in a pattern such as that of the radiographic markers 113a and 113b may further facilitate use of radiography to detect rolling.
Also or alternatively, radiographic markers of a seal may formed so as to have different appearances. In the example of the seal 110, for example, one of the radiographic markers 113a and 113b could be a dashed line, and the other could be a solid line. A radiographic image showing the relative locations of the solid and dashed lines to change in one or more regions may indicate rolling. Instead of, or in addition to, different line types, different radiographic marker materials could be used for different radiographic markers of a seal. Those different radiographic marker materials may cause one of those radiographic markers to appear noticeably brighter in an image than another radiographic marker.
Also or alternatively, different portions of a radiographic marker could be formed to have different appearances.
A radiographic marker such as the radiographic marker 213 may, for example, be used to determine if a position of a seal has shifted. For example, the seal 210 may be installed in the gland 26 of the cylinder 23 so that the section 202 should be in the center of an image such as the simulated image 60a. If a radiographic image shows the section 204 in the center of the image, it may be determined that the seal 210 has somehow shifted from its original position. Although sections 201, 202, 203, and 204 correspond to quadrants of the seal 210 in a laid-flat configuration, differing radiographic marker appearances could be provided in more or fewer sections. For example, arcuate sections smaller or larger than quadrants could be selected to have different radiographic marker appearances. Sections having different radiographic marker appearances need not be the same size. A radiographic marker such as the radiographic marker 213 may also or alternatively be located on different portion(s) of an O-ring (e.g., in locations such as locations of the markers 13, 113a, and/or 113b).
A radiographic marker may have other shapes or size. For example, radiographic marker may comprise one or more symbols (e.g., a plus sign (“+”), an “x,” a polygon, etc.), one or more characters (e.g., letters and/or numbers), one or more other patterns, etc.
Also or alternatively, an O-ring or other type of seal may comprise one or more radiographic markers that have been embedded in the material of a cord or other body of the seal.
Unlike the radiographic markers 13, 113a, 113b, and 213, the radiographic marker 313 may be embedded in the material of the cord 312. As indicated by the broken lines in
The radiographic marker 313 may comprise a region of the cord 312 that is formed from a material different from material(s) used for a remainder of the cord 312. The material forming the radiographic marker 313 may have a radiopacity greater than that of the material(s) forming other portions of the cord 312. The material of the radiographic marker 313 may, for example, comprise a base material into which one or more radiographic marker materials (e.g., one or more of the materials that may be used for the radiographic marker 13) have been mixed. The base material of the radiographic marker 313 may comprise the same material(s) used for other portions of the cord 312, and/or may comprise other materials. The cord 312 may be formed, for example, by molding material for the remainder of the cord 312 around the material for the radiographic marker 313 (e.g., a base material with radiographic marker material(s) mixed in). Because a thickness t3 of the radiographic marker 313 is less than a thickness t of the cord 312, and because the radiographic marker 313 is displaced from the center perimeter cp3, rolling may be detected based on how the radiographic marker 313 may appear in a radiographic image.
An embedded radiographic marker need not be completely embedded. For example,
Radiographic markers may also be used with ring-type seals having other types of cross-sections. Several non-limiting examples of such seals are shown in
A cord 512 of the seal of
Although example seals described above comprise radiographic markers located on or near outer faces, this is not required. A seal could also or alternatively comprise one or more radiographic markers on or near a top face, one or more markers on or near an inner face, and/or one or more radiographic markers on or near a bottom face. A seal may comprise more than two radiographic markers. A radiographic marker need not extend around an entire perimeter of a ring-type seal. Moreover, a radiographic marker of a ring-type seal need not have a perimeter orientation. For example, a ring-type seal may comprise one or more radiographic markers that extend in a poloidal direction around a cord, in a helical direction, and/or in other directions. Seals other than ring-type seals may include radiographic markers, and such radiographic markers may be used to determine a seal condition via radiographic inspection.
As indicated above, radiographic markers may also or alternatively be added to flexible and/or deformable mechanical elements other than O-rings and/or other ring-type seals. A marker material (e.g., one of the marker materials previously indicated) may be applied to a surface of the mechanical element and/or embedded in a parent material forming a body of the mechanical element. Radiographic images of an assembled device, system, and/or other structure incorporating the mechanical element may then be used to determine a condition of the radiographically-marked mechanical element as-installed in that assembled structure, device, and/or system. That condition, as indicated by one or more radiographic images, may comprise the presence of a tear, rip, puncture, cut, wear, and/or other damage to the radiographically-marked mechanical element. Also or alternatively, a condition indicated by one or more radiographic images may comprise a displacement of the radiographically-marked mechanical element from an intended position. Also or alternatively, a condition indicated by one or more radiographic images may comprise an incorrect installation of the radiographically-marked mechanical element. Also or alternatively, a condition indicated by one or more radiographic images may comprise a deformation of the radiographically-marked mechanical element.
In step 901, a structure comprising one or more installed radiographically-marked mechanical elements may be assembled. For example, a seal may be placed in a gland of an element (e.g., the cylinder 23), and that element may be assembled with one or more other elements (e.g., the sleeve 22). The seal may, for example, comprise one of the seals described above.
In step 902, the assembled structure, or a portion thereof, may be positioned relative to a radiographic emitter (e.g., the emitter 51) and a radiographic sensor (e.g., the sensor 52). The positioning of step 902 may comprising placing the emitter and/or sensor relative to the structure (or portion thereof) and/or placing the structure (or portion thereof) relative to the emitter and/or sensor.
In step 903, one or more radiographic images may be generated based on detection, by the sensor, of radiographic energy emitted by the emitter. The one or more generated images (e.g., images such as the simulated images 60a, 60b, 60c, 160a, and/or 160b) may comprise one or more representations of the radiographic marker that indicate a condition of the radiographic marker and/or of the radiographically-marked mechanical element. Radiographic images may be generated using one or more of various radiographic imaging processes. Such processes may comprise generation of still images, cineradiography, computerized tomography (CT) scanning, etc. For example, artificial intelligence may be used (e.g., in combination with known dimensions of components in an imaged assembly) to deconvolve images that may be superimposed on one another (e.g., to remove portions of an image not needed for diagnosis of a condition of one or more assembly components).
As indicated above, the method of
Use of flexible and/or deformable mechanical elements comprising radiographic markers may facilitate inspection of a mechanical system without disassembly and/or while that system is operating. Disassembly of a mechanical system may be time-consuming and/or otherwise impractical and/or inconvenient, and may preclude inspection of components while the assembled system is operating. Moreover, disassembly may disturb a configuration of components that may be part of a problem (e.g., misaligned or improperly installed components) that an inspection is trying to diagnose.
One or more physical elements (and/or portion(s) thereof) and/or methods (and/or portions thereof) described herein may be used in combination with one or more physical elements (and/or portion(s) thereof) and/or methods (and/or portions thereof) described in the U.S. Patent Application titled “Mechanical Components With Radiographic Markers,” having attorney docket number 008240.00070, and filed on even date herewith. Said application, in its entirety, is incorporated by reference herein.
For the avoidance of doubt, the present application includes, but is not limited to, the subject-matter described in the following numbered clauses:
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- 1. A flexible and/or deformable mechanical element comprising one or more radiographic markers.
- 2. The element of clause 1, wherein the one or more radiographic markers comprise one or more marker materials having a radiopacity greater that a radiopacity of a parent material of the element.
- 3. The element of clause 1 or clause 2, wherein the parent material comprises and elastomeric and/or polymeric material.
- 4. The element of any of clauses 1-3, wherein the one or more marker materials comprise at least one of: a metal, a metal oxide, or another metallic compound.
- 5. The element of any of clauses 1-4, wherein the element comprises one or more of: a seal, a drive belt, a diaphragm, a bladder, a coupler, a bellows, a spring, or a bust disc.
- 6. The element of any of clauses 1-4, wherein the element comprises an O-ring.
- 7. The element of clause 6, wherein the O-ring comprises a cord comprising a polymeric first material as a parent material, wherein the cord has a circular cross section and is formed into a continuous loop.
- 8. The element of any of clauses 6-7, wherein the one or more radiographic markers comprise one or more second materials, as one or more marker materials having one or more radiopacities greater than a radiopacity of the first material, on a surface of the cord.
- 9. The element of any of clauses 6-8, wherein the one or more radiographic markers are in a pattern configured to indicate, based on displacement of one or more portions of the pattern in a radiographic image, a condition of the O-ring.
- 10. The element of any of clauses 6-9, wherein the one or more radiographic markers comprise a radiographic marker extending around a perimeter of the cord.
- 11. The element of any of clauses 6-10, wherein the one or more radiographic markers comprise a stripe, extending around a perimeter of the cord, having a width less than a thickness of the cord.
- 12. The element of any of clauses 6-11, wherein an outer face of the cord comprises an outer perimeter that forms an outermost boundary of the cord, an upper face of the cord comprises an upper perimeter that forms an uppermost boundary of the cord, and a lower face of the cord comprises a lower perimeter that forms a lowermost boundary of the cord, and wherein the one or more radiographic markers are distributed on the outer face and are displaced from the upper perimeter, the outer perimeter, and the lower perimeter.
- 13. The element of any of clauses 6-12, wherein the cord comprises a plurality of arcuate sections, and wherein each of the arcuate sections comprises a portion of the one or more radiographic markers that is distinguishable from portions of the one or more radiographic markers located in the other arcuate sections.
- 14. The element of any of clauses 6-13, wherein the first material comprises silicone, polytetrafluoroethylene (PTFE), a synthetic rubber, a thermoplastic elastomer styrenic, a thermoplastic polyolefin (TPO) low-density polyethylene (LOPE), a TPO high-density polyethylene (HDPE), a TPO linear low-density polyethylene (LLDPE), a TPO ultra low density polyethylene (ULDPE), thermoplastic polyurethane (TPU), thermoplastic polyester, a thermoplastic etheresterelastomer, or a thermoplastic polyamide.
- 15. The element of any of clauses 6-14, wherein the one or more second materials comprise one of more of particles of one or more metals, nanoparticles of one or more metals, titanium dioxide, bismuth oxide, zirconium oxide, or barium sulfate.
- 16. The element of any of clauses 6-15, wherein the one or more radiographic markers comprise a plurality of stripes extending along the entire cord.
- 17. The element of any of clauses 1-4, wherein the element comprises a seal.
- 18. The element of clause 17, wherein the seal consists essentially of: a cord of a polymeric first material as a parent material, wherein the cord is formed into a continuous loop; and the one or more radiographic markers, formed from one or more second materials, as the one or more marker materials having one or more radiopacities greater than a radiopacity of the first material, distributed over the cord in pattern configured to indicate, in a radiographic image, a condition of the seal.
- 19. The element of clause 17 or clause 18, wherein the cord has a circular cross-section and the seal is an O-ring.
- 20. The element of any of clauses 17-19, wherein the cord has a cross-section comprising one of a D cross-section, an X-cross-section, or a rectangular cross-section.
- 21. The element of any of clauses 17-20, wherein the one or more radiographic markers are located on an outer surface of the cord.
- 22. The element of any of clauses 17-21, wherein the one or more radiographic markers are at least partially embedded in the first material.
- 23. The element of any of clauses 17-22, wherein the one or more radiographic markers comprise a radiographic marker extending around a perimeter of the cord, wherein a width of the radiographic marker is less than a thickness of the cord.
- 24. The element of any of clauses 17-23, wherein the first material comprises silicone, polytetrafluoroethylene (PTFE), a synthetic rubber, a thermoplastic elastomer styrenic, a thermoplastic polyolefin (TPO) low-density polyethylene (LOPE), a TPO high-density polyethylene (HDPE), a TPO linear low-density polyethylene (LLDPE), a TPO ultra low density polyethylene (ULDPE), thermoplastic polyurethane (TPU), thermoplastic polyester, a thermoplastic etheresterelastomer, or a thermoplastic polyamide.
- 25. The element of any of clauses 17-24, wherein the one or more second materials comprise one of more of particles of one or more metals, nanoparticles of one or more metals, titanium dioxide, bismuth oxide, zirconium oxide, or barium sulfate.
- 26. A method comprising positioning at least a portion of an assembled article between a radiographic emitter and a radiographic sensor, wherein: the at least the portion of the assembled article comprises an element, according to any of clauses 1-25, contained within the at least the portion of the assembled article.
- 27. The method of clause 26, comprising generating, based on detection by the sensor of radiographic energy emitted from the radiographic emitter, one or more radiographic images comprising a representation of the one or more radiographic markers that indicates a condition of the element.
- 28. The method of clause 26 or clause 27, wherein the element comprises a seal.
- 29. The method of clause 28, wherein the seal comprises a seal body comprising a polymeric first material and one or more radiographic markers having one or more radiopacities greater than a radiopacity of the first material.
- 30. The method of clause 28 or clause 29, wherein the seal comprises an O-ring.
- 31. The method of clause 30, wherein the condition comprises rolling.
The foregoing has been presented for purposes of example. The foregoing is not intended to be exhaustive or to limit features to the precise form disclosed. The examples discussed herein were chosen and described in order to explain principles and the nature of various examples and their practical application to enable one skilled in the art to use these and other implementations with various modifications as are suited to the particular use contemplated. The scope of this disclosure encompasses, but is not limited to, any and all combinations, subcombinations, and permutations of structure, operations, and/or other features described herein and in the accompanying drawing figures.
Claims
1. An O-ring comprising:
- a cord comprising a polymeric first material, wherein the cord has a circular cross section and is formed into a continuous loop; and
- one or more radiographic markers, comprising one or more second materials having one or more radiopacities greater than a radiopacity of the first material, on a surface of the cord.
2. The O-ring of claim 1, wherein the one or more radiographic markers are in a pattern configured to indicate, based on displacement of one or more portions of the pattern in a radiographic image, a condition of the O-ring.
3. The O-ring of claim 1, wherein the one or more radiographic markers comprise a radiographic marker extending around a perimeter of the cord.
4. The O-ring of claim 1, wherein the one or more radiographic markers comprise a stripe, extending around a perimeter of the cord, having a width less than a thickness of the cord.
5. The O-ring of claim 1, wherein:
- an outer face of the cord comprises an outer perimeter that forms an outermost boundary of the cord, an upper face of the cord comprises an upper perimeter that forms an uppermost boundary of the cord, and a lower face of the cord comprises a lower perimeter that forms a lowermost boundary of the cord, and
- the one or more radiographic markers are distributed on the outer face and are displaced from the upper perimeter, the outer perimeter, and the lower perimeter.
6. The O-ring of claim 1, wherein:
- the cord comprises a plurality of arcuate sections, and
- each of the arcuate sections comprises a portion of the one or more radiographic markers that is distinguishable from portions of the one or more radiographic markers located in the other arcuate sections.
7. The O-ring of claim 1, wherein the first material comprises silicone, polytetrafluoroethylene (PTFE), a synthetic rubber; a thermoplastic elastomer styrenic, a thermoplastic polyolefin (TPO) low-density polyethylene (LDPE), a TPO high-density polyethylene (HDPE), a TPO linear low-density polyethylene (LLDPE), a TPO ultra low density polyethylene (ULDPE), thermoplastic polyurethane (TPU), thermoplastic polyester; a thermoplastic etheresterelastomer, or a thermoplastic polyamide.
8. The O-ring of claim 1, wherein the one or more second materials comprise one of more of particles of one or more metals, nanoparticles of one or more metals, titanium dioxide, bismuth oxide, zirconium oxide, or barium sulfate.
9. The O-ring of claim 1, wherein the one or more radiographic markers comprise a plurality of stripes extending along the entire cord.
10. A seal consisting essentially of:
- a cord of a polymeric first material, wherein the cord is formed into a continuous loop; and
- one or more radiographic markers, formed from one or more second materials having one or more radiopacities greater than a radiopacity of the first material, distributed over the cord in pattern configured to indicate, in a radiographic image, a condition of the seal.
11. The seal of claim 10, wherein the cord has a circular cross-section and the seal is an O-ring.
12. The seal of claim 10, wherein the cord has a cross-section comprising one of a D cross-section, an X-cross-section, or a rectangular cross-section.
13. The seal of claim 10, wherein the one or more radiographic markers are located on an outer surface of the cord.
14. The seal of claim 10, wherein the one or more radiographic markers are at least partially embedded in the first material.
15. The seal of claim 10, wherein the one or more radiographic markers comprise a radiographic marker extending around a perimeter of the cord, wherein a width of the radiographic marker is less than a thickness of the cord.
16. The seal of claim 10, wherein the first material comprises silicone, polytetrafluoroethylene (PTFE), a synthetic rubber, a thermoplastic elastomer styrenic, a thermoplastic polyolefin (TPO) low-density polyethylene (LDPE), a TPO high-density polyethylene (HDPE), a TPO linear low-density polyethylene (LLDPE), a TPO ultra low density polyethylene (ULDPE), thermoplastic polyurethane (TPU), thermoplastic polyester, a thermoplastic etheresterelastomer, or a thermoplastic polyamide.
17. The seal of claim 10, wherein the one or more second materials comprise one of more of particles of one or more metals, nanoparticles of one or more metals, titanium dioxide, bismuth oxide, zirconium oxide, or barium sulfate.
18. A method comprising:
- positioning at least a portion of an assembled article between a radiographic emitter and a radiographic sensor, wherein: the at least the portion of the assembled article comprises a seal contained within the at least the portion of the assembled article, and the seal comprises a seal body comprising a polymeric first material and one or more radiographic markers having one or more radiopacities greater than a radiopacity of the first material; and
- generating, based on detection by the sensor of radiographic energy emitted from the radiographic emitter, one or more radiographic images comprising a representation of the one or more radiographic markers that indicates a condition of the seal.
19. The method of claim 18, wherein the seal comprises an O-ring.
20. The method of claim 20, wherein the condition comprises rolling.
Type: Application
Filed: Aug 13, 2021
Publication Date: Feb 16, 2023
Patent Grant number: 11808716
Inventor: Theodore W. Eastes (Monterey Park, CA)
Application Number: 17/402,339