PERISTALTIC PUMP
A pump comprising a housing; a motor mounted in the housing and configured to drive a rotor mounted on a shaft connected to the motor, and a first connector and a second connector each secured to the housing. The first and second connectors are in fluid communication by a tube arranged in the housing. The first connector is configured to connect to a first fluid line and the second connector is configured to connect to a second fluid line. In use, the rotor is configured to urge fluid within the tube from the first connector to the second connector when driven by the motor. The first and second connectors are releasably secured to the housing.
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This invention relates to peristaltic pumps and rotors and connectors for use with a peristaltic pump.
BACKGROUNDPeristaltic pumps typically contain a head tube in fluid communication with a liquid source and a discharge line. A rotor is normally provided to squeeze a portion of the tube to drive liquid from the liquid source to the discharge line via the head tube. Over time, the head tube will eventually need to be replaced as it may have become damaged or stiffened with use. One problem with existing peristaltic pumps is the difficulty in removing and replacing a head tube, as this often requires disconnecting the pump from the discharge line in order to make the pump more accessible to a user. The user can then pull the head tube away from the rotor and separate the head tube from connectors connecting the head tube to the fluid lines. While pulling the head tube may not be a problem if the tube is damaged anyway, there may still be damage to the connectors. Furthermore, the need to disconnect the pump in order to provide better access for a user is undesirable, particularly as such pumps may be located in difficult to access locations such as in a roof space.
Furthermore, installing a new head tube typically requires the new tube be inserted in a narrow gap around the rotor and re-connected to the connectors of the pump. However, given the space constraints within the pump, this process is not simple and can take some time to ensure a fluid-tight connection is made between the replacement head tube and the pump connectors before re-installing the pump.
The ease of installation of existing pumps is further limited by the constraints imposed by the stiffness and location of the fluid lines and power cables to power the pump. As such, the pump often needs to be oriented and located in a particular way in order to accommodate the numerous constraints imposed by the fluid lines and the power cables. For example, it is not always possible to have the pump spaced from external surfaces, as ducting or mounting locations may require the pump to be secured against external surfaces. As such, it is sometimes necessary to bend or contort power or sensor cables connected to the pump so that constraints imposed by the fluid lines and external surfaces can be met. This can damage the sensor and/or power cables, causing the pump to become inoperable as well as requiring the damaged cables to be replaced.
The present invention seeks to ameliorate at least some of these issues.
BRIEF SUMMARY OF THE DISCLOSUREViewed from a first aspect, the present invention provides a pump comprising a housing; a motor mounted in the housing and configured to drive a rotor mounted on a shaft connected to the motor, and a first connector and a second connector each secured to the housing. The first and second connectors are in fluid communication by a tube arranged in the housing. The first connector is configured to connect to a first fluid line and the second connector is configured to connect to a second fluid line. In use, the rotor is configured to urge fluid within the tube from the first connector to the second connector when driven by the motor. The first and second connectors are releasably secured to the housing.
This arrangement means that the respective connections between the connectors and the first and second fluid lines can be maintained, so that only the connections between the connectors and the tube fluidly connecting the first and second connectors (known as a head tube) need to be disconnected and then re-established when replacing a head tube. Thus, maintaining the present pump is considerably more efficient than prior art pumps, as a user may use a single hand and no further tools to remove and replace the head tube.
Optionally, the first connector may comprise a first tab portion and the second connector may comprise a second tab portion, and the housing may comprise at least one slot configured to receive the first and second tab portions. Providing tabs on the connectors and a corresponding slot or slots within the housing provides a simple way of releasably securing the connectors to the housing by way of a friction fit, and a user may simply grip the tab, for example using a thumb and finger of a hand, and pull the tab to release the connector from the housing.
The housing may comprise a chamber, the rotor may be disposed in the chamber, the tube may pass through the chamber, and the slot may be formed in a side wall of the chamber.
The first connector and the second connector may each comprise a first part and a second part. The first part may extend along a first axis, and the second part may extend along a second axis. The second axis may form an angle with the first axis, and the second part may be configured to rotate relative to the first part about the first axis. The rotation of the first part relative to the second part allows fluid lines to be connected to the pump from a number of orientations, thus providing greater flexibility in the installation and servicing of the pump.
The first part may be releasably connected to the second part. The first part and second part may be releasably connected by a threaded connection. The releasable first and second parts advantageously provide a quick release mechanism that allows the second part to remain connected to the fluid line, while the first part of the connector remains attached to the pump housing. This provides a more convenient way of disconnecting the head tube from the fluid lines, compared to removing the entire connector from the housing with the head tube and fluid lines still connected to one another. The second part may also provide an integrated seal with the fluid line.
The rotor may comprise a plate mounted perpendicular to the shaft and at least one finger extending therefrom. The first connector may be disposed on a first side of the plate and the second connector may be disposed on a second side of the plate. The first and second sides may be opposed sides of the plate, and the at least one finger may be configured to guide the tube from the second side of the plate to the first side of the plate upon rotation of the rotor.
Viewed from a further independent aspect, there is also provided a pump comprising a housing; a motor mounted in the housing and configured to drive a rotor mounted on a shaft connected to the motor, and a first connector and a second connector each secured to the housing. The first and second connectors are in fluid communication by a tube arranged in the housing. The first connector is configured to connect to a first fluid line and the second connector is configured to connect to a second fluid line. In use, the rotor is configured to urge fluid within the tube from the first connector to the second connector when driven by the motor. The rotor comprises a plate and at least one finger extending therefrom. The first connector is disposed on a first side of the plate and the second connector is disposed on a second side of the plate. The first and second sides are opposed sides of the plate, and the at least one finger is configured to guide the tube from the second side of the plate to the first side of the plate upon rotation of the rotor.
Thus the present pump also facilitates the installation and removal of the head tube in a manner which does not require the housing to have a part that is removable to provide access to the head tube. The present pump advantageously does not require the rotor to be removed from the housing in order to replace the head tube, further facilitating the ease with which an installer can maintain the pump.
The first side of the plate may face the housing. The plate may define a plane and the finger may extend in a direction parallel to the plane. The finger may extend in the direction of rotation of the rotor. The finger may have an arcuate profile.
The rotor may comprise a rounded outer edge. The rotor may comprise a plurality of rollers distributed around a perimeter of the rotor. In use, the rotor may be configured to squeeze the tube against an inner surface of the housing.
The pump may further comprise a cover releasably attached to the housing. The cover may be configured to contain the rotor and tube within the housing. The cover may be tethered to the housing.
The motor may be a stepper motor. Use of a stepper motor is preferable as sufficiently high torques can be achieved without the use of a gear box, thus reducing the volume encompassed by the pump, a desirable attribute as such pumps are often installed in confined spaces. A stepper motor generates less heat, requires less power to run, and runs more reliably than conventional motors. A stepper motor may also be controlled by firmware, and thus more modes of operation of the pump can be achieved.
The pump may further comprise the second fluid line and a valve disposed in the second fluid line. The valve may be configured to substantially prevent ingress of fluid into the second connector from the second fluid line. Thus, when the second connector is disconnected from the head tube, this stops fluid from draining back out of the second connector, potentially causing liquid to drain onto the surrounding ducting or area, when replacing the head tube.
The housing may comprise a connection port spaced from an edge of the housing, and wherein the pump further comprises a flying lead connected to the connection port at a first end and having a connector at a second end, wherein the flying lead has a length greater than the spacing from the connection port to the edge of the housing. The pump may further comprise a power cable to power the pump. The motor shaft may extend along a shaft axis, and the power cable may extend from the housing in a direction substantially perpendicular to the shaft axis.
The pump may further comprise a controller configured to receive a signal from a liquid level sensor.
The first and second connectors may be releasably secured to the tube.
Viewed from a further independent aspect, there is also provided a rotor for use in a pump according to any of the appended claims, and a connector for use as the first or second connector in a pump according to any of the appended claims.
Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
The housing 15 preferably comprises one or more plastic materials. Fire retardant Acrylonitrile Butadiene Styrene (ABS) and fire retardant glass filled nylon are particularly preferable plastic materials as these provide a tough and durable body that meets regulatory fire standards. Fire retardant glass filled nylon also provides structural rigidity to the housing 15. Thus, a balance of fire retardance and rigidity can be achieved by making the rear of the housing 15 from fire retardant ABS and the front of the housing 15 from fire retardant glass filled nylon. However, it would be apparent other plastic materials would be suitable for use. The anti-vibration components 20 are made from thermoplastic elastomeric material and are preferably over-moulded to the housing 15. However, it would be apparent other materials would be suitable for dampening vibrations within the pump housing 15. The housing 15 is preferably sealed to prevent egress of liquid into the housing 15.
As shown in
Each finger 165 of the outer plate 160B is configured to urge the head tube 85 from one side of the outer plate 160B to the other side of the plate. An exemplary method of removing the head tube 85 includes removing the cover 30, moving the rotor 155 to the position shown in
As the rotor 155 is rotated to draw the head tube 85 out of the chamber 70, the proportion of the head tube 85 that is drawn out of the chamber 70 increases until the user can simply release the second connector 100B to remove the head tube 85 from the housing 15. As the head tube 85 is drawn out of the chamber 70, the first connector 100A and the portion of head tube 85 attached thereto extend away from an outer surface 180 of the outer plate 160B while the remainder of the head tube 85 and the second connector 100B remain in the chamber 70.
The existing head tube can then be replaced and a new head tube can be reattached to the respective first parts 105 of the connectors 100. The head tube assembly including the new head tube can then be re-installed in the chamber 70, for example, by first arranging the rotor 155 to the position shown in
Whereas the tri-lobed profile of the outer plate 160B has been described in terms of fingers 165 projecting from a central portion, it will be appreciated that the same shape could alternatively be considered as a series of three cut-outs from a larger plate (such as a plate initially mirroring the circumferential profile of the inner plate).
Peristaltic pumps are typically connected to an external power source, such as a mains power supply by a power cable, or to a sensor by a data cable.
Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
Claims
1. A pump comprising:
- a housing;
- a motor mounted in the housing and adapted to drive a rotor mounted on a shaft connected to the motor, and
- a first connector and a second connector each secured to the housing,
- wherein the first and second connectors are in fluid communication by a tube arranged in the housing,
- wherein the first connector is adapted to connect to a first fluid line and the second connector is adapted to connect to a second fluid line,
- wherein the rotor is adapted to urge fluid within the tube from the first connector to the second connector when driven by the motor, and
- wherein the first and second connectors are releasably secured to the housing.
2. A pump as claimed in claim 1, wherein the first connector includes a first tab portion and the second connector comprises a second tab portion, and wherein the housing includes at least one slot configured to receive the first and second tab portions.
3. A pump as claimed in claim 1, wherein the housing includes a chamber and the rotor is disposed in the chamber, wherein the tube passes through the chamber, and wherein the slot is formed in a side wall of the chamber.
4. A pump as claimed in claim 1, wherein the first and second connectors each includes a first part and a second part, wherein the first part extends along a first axis, and the second part extends along a second axis, wherein the second axis forms an angle with the first axis, and wherein the second part is configured to rotate relative to the first part about the first axis.
5. A pump as claimed in claim 4, wherein the first part is releasably connected to the second part.
6. A pump as claimed in claim 5, wherein the first part and second part are releasably connected by a threaded connection.
7. A pump as claimed in claim 1, wherein the rotor includes a plate mounted perpendicular to the shaft and at least one finger extending therefrom, wherein the first connector is disposed on a first side of the plate and the second connector is disposed on a second side of the plate, wherein the first and second sides are opposed sides of the plate, and wherein the at least one finger is adapted to guide the tube from the second side of the plate to the first side of the plate upon rotation of the rotor.
8. A pump comprising:
- a housing;
- a motor mounted in the housing and adapted to drive a rotor mounted on a shaft connected to the motor, and
- a first connector and a second connector each secured to the housing,
- wherein the first and second connectors are in fluid communication by a tube arranged in the housing,
- wherein the first connector is adapted to connect to a first fluid line and the second connector is configured to connect to a second fluid line,
- wherein the rotor is adapted to urge fluid within the tube from the first connector to the second connector when driven by the motor, and
- wherein the rotor includes a plate and at least one finger extending therefrom, wherein the first connector is disposed on a first side of the plate and the second connector is disposed on a second side of the plate, wherein the first and second sides are opposed sides of the plate, and wherein the at least one finger is adapted to guide the tube from the second side of the plate to the first side of the plate upon rotation of the rotor.
9. A pump as claimed in claim 7, wherein the first side of the plate faces the housing.
10. A pump as claimed in claim 7, wherein the plate defines a plane and the finger extends in a direction parallel to the plane.
11. A pump as claimed in claim 7, wherein the finger extends in the direction of rotation of the rotor.
12. A pump as claimed in claim 7, wherein the finger has an arcuate profile.
13. A pump as claimed in claim 1, wherein the rotor includes a rounded outer edge.
14. A pump as claimed in claim 1, wherein the rotor includes a plurality of rollers distributed around a perimeter of the rotor, and wherein the rotor is adapted to squeeze the tube against an inner surface of the housing.
15. A pump as claimed in claim 1 further comprising a cover releasably attached to the housing, wherein the cover is adapted to contain the rotor and tube within the housing.
16. A pump as claimed in claim 15, wherein the cover is tethered to the housing.
17. A pump as claimed in claim 1, wherein the motor is a stepper motor.
18. A pump as claimed in claim 1 further comprising a second fluid line and a valve disposed in the second fluid line, wherein the valve is adapted to substantially prevent ingress of fluid into the second connector from the second fluid line.
19. A pump as claimed in claim 1, wherein the housing includes a connection port spaced from an edge of the housing, and wherein the pump further includes a flying lead connected to the connection port at a first end and having a connector at a second end, wherein the flying lead has a length greater than the spacing from the connection port to the edge of the housing.
20. A pump as claimed in claim 1, further comprising a controller adapted to receive a signal from a sensor.
21. A pump as claimed in claim 1, wherein the first and second connectors are releasably secured to the tube.
22.-23. (canceled)
Type: Application
Filed: Jan 5, 2021
Publication Date: Mar 2, 2023
Applicant: Aspen Pumps Limited (Hailsham East Sussex)
Inventors: Joseph Sharpstone (Hailsham East Sussex), Jack Mabon (Hailsham East Sussex), Chris Forshaw (Hailsham East Sussex), Philip Capon (Hailsham East Sussex)
Application Number: 17/796,367