PUSH THROUGH RETAINER CONNECTION WITH INTEGRATED HINGING SEAL
A press-in retainer is configured to join a surface element to a support structure that has an acceptance opening. The press-in retainer includes a retainer head including a collar, a platform, and a neck disposed between the collar and the platform. The retainer head is configured for placement into a channel defined by the surface element. A seal is disposed about a perimeter of the collar and includes a main body and a sealing foot. The sealing foot is connected to the main body by a living hinge extending along a perimeter of the main body and is disposed entirely outboard from the collar. A clip portion extends from the collar of the retainer head. The clip portion is configured for insertion into the acceptance opening of the support structure and includes two or more wing elements.
This application is a continuation of U.S. patent application Ser. No. 16/897,947, filed Jun. 10, 2020, which is a continuation of U.S. patent application Ser. No. 15/987,986, filed May 24, 2018, which is a continuation of U.S. patent application Ser. No. 14/652,819 filed Jun. 17, 2017, now U.S. Pat. No. 9,982,694, which is a National Phase of International Application No. PCT/US2013/073861 filed Dec. 9, 2013, which claims the benefit of, and priority from, U.S. Provisional Application No. 61/739,604 filed Dec. 19, 2012, all of which are hereby incorporated by reference in their entireties.
TECHNICAL FIELDThe present disclosure relates generally to connection assemblies incorporating retainers which may also be referred to as fasteners. More particularly, this disclosure pertains to connections incorporating push-in type retainers having downward biasing wing features which secure the retainer in place after insertion through an aperture and with seals for creating a barrier to the penetration of moisture, dust and noise through the aperture in which the retainer is secured.
BACKGROUNDPush-in type W-base retainers are used in a variety of connection assemblies to secure components of the assembly. For example, in automobiles such stud-like retainers are used to secure molding or other surface structures to underlying support elements such as body panels, support beams or the like. Such retainers typically include a stem with deflectable wing elements for securing the retainer to the support elements when the stem portion supporting the deflectable wing elements is pushed through an aperture in the support element. Typically, a head attached to the stem is configured for attachment to a doghouse or other complementary receiving element on the underside of the surface structure. In this regard, the head may include an enhanced diameter upper platform radial collar feature and an enhanced diameter lower radial collar feature with a spacing post extending between the upper and lower radial collar features. Thus, the spacing post may slide into a doghouse or other receiving element as will be well known to those of skill in the art and thereafter be blocked against axial withdrawal by the upper and lower radial collar features.
During use, as the stem is inserted into the aperture, the deflectable members may be compressed radially inwardly. The deflectable members then may spring outwardly as insertion is completed to lock behind the underside of the support element. Thus, with the head secured to the surface structure, the retainer forms a connection between the surface structure and the underlying support element.
W-base retainers are typically designed as a component of an overall assembly and work in conjunction with the other components with the goal of establishing and maintaining a “zero gap” condition between the sheet metal panel or other support element and the molding or other surface structure. To promote the desired “zero gap” condition, the W-base retainers typically provide a continuous pull down or clamp load condition. This constant pull down is intended to provide and maintain the desired “zero gap” condition between the support element and the molding or other surface structure. If this pull down force is compromised by a significant force acting in the opposite direction such that the molding or other surface structure does not seat against the sheet metal panel or other support element, an unacceptable gap condition may occur within the final assembled product. Such a gap condition may result in undesired rattling noise as well as in the introduction of dirt and water between the molding or other surface structure and the underlying support structure.
As much as is reasonably possible, it is generally desirable to limit the generation of squeaks, rattles and objectionable noises that may be created from movement of the retainer relative to the parts to which it is connected. By way of example only, and not limitation, various sealing arrangements for push through retainers are illustrated and described in U.S. Pat. No. 5,173,026 to Cordola et al. and US published application 2006/0099051 to Moerke, the contents of all of which are incorporated herein by reference in their entirety. To minimize corrosion, it is desirable also to prevent moisture from precipitation, carwashes, etc. from seeping past the retainer, and through the aperture in which the retainer is installed.
A variety of sealing structures have been used to minimize rattles and squeaks and to prevent moisture seepage past the retainer. Independent concave skirts such as described in US published application 2006/0099051 have been used in conjunction with push-in retainers at the base of the head to confront the body panel around the aperture in the panel. Elastomeric and foam seals also have been used to further improve sealing qualities against moisture penetration.
Although retainers as described incorporating concave skirts and/or seals have been used successfully to limit squeaks and rattles and to inhibit the penetration of moisture past the retainer, further improvements are desirable. Installing the seal as a separate part is cumbersome and awkward, complicating installation of the retainer. If installed on the retainer in advance, the seal can become dislodged, even if properly placed on the retainer. In automated assembly plants, a retainer missing a seal may not be detected and may be installed on the article in which it is used inadvertently. A loose retainer of this type will rattle or squeak, may provide a path for the penetration of moisture and may not adequately secure the second article or item as required. If the seal is adhered to the skirt of the retainer, the seal may not function optimally if the retainer is not seated squarely in the panel. Further, the position of the seal relative to the retainer skirt has limited the range of panel thicknesses with which the retainer can be used effectively to provide a seal against moisture intrusion.
As will be understood by those of skill in the art, a seal which is held between the retainer head and the support panel may experience a build, stack up condition as compression force is applied which results in a counteracting upward force being applied against the head which may partially offset the pull-down force provided by the deflectable wings. In some cases, the presence of seal elements which are compressed between the retainer head and the support panel may block the lower collar feature of the retainer from getting close enough to the underlying sheet metal panel to establish the desired “zero gap” condition between the sheet metal panel and the overlying molding or other surface structure. That is, the compressed seal in stack-up condition may act in the manner of a spacing shim holding the retainer head further away than intended from the sheet metal panel or other underlying support element. With the retainer head in this elevated condition, the attached molding or other surface element will likewise be held away from the panel or other support element and a gap condition may result.
SUMMARYThe present disclosure provides advantages and alternatives over the prior art by providing a connection assembly including a push-in type retainer having a functional sealing feature that does not experience a build, stack up condition that may reduce the clamp load force. Thus, the retainer is not blocked from assuming its designed orientation relative to the sheet metal panel or other underlying support element. A “zero gap” condition is thereby established and maintained between the sheet metal panel or other underlying support element and the mating molding substrate or other surface element.
In accordance with one exemplary feature, the present disclosure provides a connection assembly adapted to join a surface element such as molding or the like to an underlying support structure such as a sheet metal panel or the like while maintaining a substantially zero gap abutting relation between the surface element and the support structure during use. The connection assembly includes a press-in retainer adapted for insertion into an acceptance opening in the support structure to establish operative connecting engagement between the surface element and the support structure. The retainer includes a retainer head and a clip portion of arrowhead configuration projecting outwardly away from the retainer head. The retainer head includes an upper platform and an annular platform defining a lower collar positioned in spaced relation below the upper platform. The clip portion includes a central stem extending downwardly away from the lower collar and a pair of flexible wings extending in upward angled relation away from a central stem. The retainer further includes a seal disposed at least partially about the lower collar. The seal includes a body portion engaging the lower collar and a sealing foot projecting downwardly and radially outwardly away from the body portion to a free edge such that the sealing foot is disposed outboard from the lower collar. The underside of the sealing foot forms an obtuse angle relative to the underside of the lower collar. The sealing foot flexes about a living hinge while remaining outboard from the lower collar and maintains continuous sliding contact with the support panel in response to applied pressure between the seal and the support panel during use.
Other features and advantages of the present disclosure will become apparent from a description of certain preferred embodiments thereof which are shown in the drawings.
Before the embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The disclosure is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use herein of “including”, “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof, as well as additional items and equivalents thereof.
DETAILED DESCRIPTIONReferring now more specifically to the drawings, and to
By way of example only, and not limitation, in the illustrated exemplary construction for the retainer 10, the retainer head 16 is adapted for sliding receipt and retention within an intermediate connector 20 (
As shown, in the illustrated exemplary construction, the retainer head 16 includes a table-like upper platform 22 disposed in opposing relation to a lower collar 24 of substantially rigid, annular construction. In this regard, while the upper platform 22 is illustrated as having a generally rectangular configuration, it is likewise contemplated that other polygonal or circular geometries may be used if desired. As shown, the lower collar 24 may be in substantially perpendicular non-angled orientation to the travel path of the retainer and may include an interior collar portion 26 and a reduced thickness outer annular lip 28 disposed circumferentially about the interior collar portion such that a step 30 is disposed at the intersection of the interior collar portion 26 and the outer annular lip 28. A neck structure 32 in the form of a reduced diameter post extends between the upper platform 22 and the lower collar 24. As will be understood, the effective outer diameters defined by the upper platform 22 and by the lower collar 24 are preferably greater than the effective outer diameter defined by the neck structure 32.
In operation, the retainer 10 may be operatively secured to the intermediate connector 20 by sliding the neck structure 32 into a slot in the intermediate connector 20 in a manner as will be well known to those of skill in the art. The intermediate connector may, in turn, be attached to the overlying surface element 12 or other surface element. Likewise, the retainer head 16 may be connected directly to an overlying component by techniques such as tape, adhesive bonding, mechanical joining or the like if desired.
As indicated previously, the retainer 10 further includes a clip portion designated generally as 18 extending away from the underside of the lower collar 24. In the illustrated exemplary construction, the clip portion 18 includes a stem 34 projecting away from the lower collar 24 such that the lower collar is oriented substantially perpendicular to an axis defined by the stem. As illustrated, wing elements 36 extend upwardly in angled relation away from the end of the stem 34. The wing elements 36 are adapted to flex inwardly towards the stem 34 during insertion through an acceptance opening 38 in the support structure 14. As best seen through joint reference to
As best seen through joint reference to
As best seen in
When the sealing foot 54 is pressed against the support structure 14 during normal use, the sealing foot 54 readily flexes upwardly towards a flattened condition about a living hinge 56 substantially at the intersection with the body portion 52. This hinging takes place without confinement of the sealing foot between the support structure 14 and the lower collar 24 while continuously maintaining contacting engagement with the underlying support structure 14. Thus, the sealing foot 54 may flex from its unstressed condition (
Referring now to
As will be appreciated, the equilibrium position of the retainer 10 within the acceptance opening 38 is continuously self-adjusting as the relative positions of the surface element 12 and the support structure 14 change during use as a result of vibration or other events. In this regard, the living hinge 56 urges the sealing foot 54 continuously against the underlying support structure 14 as the sealing foot 54 attempts to resume its normal unflexed condition (
As best seen in
The ability to avoid a stack-up condition is promoted by maintaining the free space between the lower collar 24 and the underlying support structure 14 during downward movement such that portions of the seal material do not collect in the free space in a manner which would limit downward movement. This free space below the lower collar is maintained even in the extreme insertion condition shown in
While various spatial and directional terms, such as upper, horizontal, vertical, front and the like may be used to describe embodiments of the present invention, it is understood that such terms are merely used with respect to the orientations shown in the drawings. The orientations may be inverted, rotated, or otherwise changed, such that an upper portion is a lower portion, and vice versa, horizontal becomes vertical, and the like.
Of course, variations and modifications of the foregoing are within the scope of the present disclosure. It is to be understood that the disclosure disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present disclosure. The embodiments described herein explain the best modes known for practicing the disclosure and will enable others skilled in the art to utilize the disclosure. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.
Claims
1. A press-in retainer configured to join a surface element to a support structure, the support structure having an acceptance opening, the press-in retainer comprising:
- a retainer head including a collar, a platform, and a neck disposed between the collar and the platform, the retainer head being configured for placement into a channel defined by the surface element;
- a seal disposed about a perimeter of the collar and comprising a main body and a sealing foot, the sealing foot being connected to the main body by a living hinge extending along a perimeter of the main body and being disposed entirely outboard from the collar; and
- a clip portion extending from the collar of the retainer head, the clip portion being configured for insertion into the acceptance opening of the support structure, and the clip portion comprising two or more wing elements each having at least one surface that is configured to press against an interior surface of the acceptance opening to continuously urge the press-in retainer downward.
2. The press-in retainer of claim 1, wherein the at least one surface of the wing elements are configured to directly contact the interior surface of an acceptance opening.
3. The press-in retainer of claim 1, configured to continuously self-adjust during use as relative positions of a support structure and a surface element change.
4. The press-in retainer of claim 3, configured to continuously self-adjust up and down with respect to a support structure.
5. The press-in retainer of claim 1, configured to be retained within an acceptance opening solely by one or more surfaces of the clip portion pressing against the interior surface of the acceptance opening.
6. The press-in retainer of claim 1, configured so that the wing elements will not spring outwardly as insertion into an acceptance opening is complete to lock behind an underside of the support structure.
7. The press-in retainer of claim 1, configured to establish a condition of static equilibrium when joining a surface element to a support structure.
8. The press-in retainer of claim 7, configured so that as a result of the at least one surface of the clip portion pressing against an interior surface of an acceptance opening continuously to urge the retainer downwardly, the retainer will assume and retain a level at which the surface element contacts the support structure to maintain the condition of static equilibrium.
9. The press-in retainer of claim 7, configured so that a sealing relationship is maintained by sliding contact as the retainer moves up and down and the sealing foot moves radially in and out during equilibrium adjustment.
10. The press-in retainer of claim 1, configured so that a surface element may be pulled down to a support structure over a full range of operative engagement positions between the clip portion wing elements of the retainer and the support structure.
11. The press-in retainer of claim 1, configured so that a zero gap condition between the surface element and the support structure results from the at least one surface of the clip portion pressing against an interior surface of the acceptance opening continuously to urge the retain downwardly.
12. The press-in retainer of claim 1, configured so that the at least one surface of the clip portion pressing against an interior surface of the acceptance opening results in a sufficient pull down force to provide and maintain a zero gap condition between the surface element and support structure.
13. The press-in retainer of claim 12, configured so that the retainer provides sufficient pull down force to continuously self-adjust the retainer as relative positions of the surface element and support structure change during use as a result of vibration or other events.
14. A method of using a press-in retainer to join a surface element to a support structure, the support structure having an acceptance opening, the method comprising:
- placing a retainer head of the press-in retainer into a channel defined by the surface element, the retainer head including a collar, a platform, and a neck disposed between the collar and the platform; and
- inserting a clip portion of the press-in retainer into an acceptance opening of the support structure, the clip portion extending from the collar of the retainer head and comprising two or more wing elements each having at least one surface that presses against an interior surface of the acceptance opening to continuously urge the press-in retainer downward;
- wherein the press-in retainer further comprises a seal disposed about a perimeter of the collar and comprising a main body and a sealing foot, the sealing foot being connected to the main body by a living hinge extending along a perimeter of the main body and being disposed entirely outboard from the collar.
15. The method of claim 14, wherein the at least one surface of the wing elements directly contact the interior surface of the acceptance opening.
16. The method of claim 14, wherein the press-in retainer is continuously self-adjusting up and down during use as relative positions of the support structure and the surface element change.
17. The method of claim 14, wherein the press-in retainer is retained within the acceptance opening solely by one or more surfaces of the clip portion pressing against the interior surface of the acceptance opening.
18. The method of claim 14, wherein the wing elements do not spring outwardly as insertion into an acceptance opening is complete to lock behind the underside of the support structure.
19. The method of claim 14, wherein the at least one surface of the clip portion pressing against an interior surface of the acceptance opening provides a sufficient pull down force to maintain a zero gap condition between the surface element and support structure.
20. The method of claim 19, wherein the pull down force is sufficient to continuously self-adjust the retainer as relative positions of the surface element and support structure change during use as a result of vibration or other events.
Type: Application
Filed: Nov 9, 2022
Publication Date: Mar 9, 2023
Inventors: Derek Scroggie (Macomb, MI), Michelle E. Bozinovski (Oakland Charter Township, MI), Robert A. Murawski (Clinton Township, MI)
Application Number: 17/984,091